A dust removal device for tile adhesive production
By designing a combination of a conical cylinder, a spiral column, and a fine filter barrel, along with a motor-driven stirring shaft and a moving plate, efficient dust filtration and rapid impurity collection in tile adhesive production are achieved. This solves the problem of poor treatment effect of traditional devices and improves dust removal efficiency and environmental safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHA GULAI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional dust removal devices used in tile adhesive production have limited effectiveness, failing to collect impurities quickly and efficiently, and causing severe dust dispersion, which affects the production environment and the health of operators.
A dust removal device for tile adhesive production was designed, including a conical cylinder, a spiral column, a fine filter barrel, and a conveying mechanism. It filters large particulate impurities through centrifugal force and filter elements, and uses a motor-driven stirring shaft and moving plate to achieve centralized collection of impurities. Combined with an air compressor to back-flush and clean the filter elements, the dust removal efficiency is improved.
It achieves efficient capture of dust and rapid collection of impurities during the production of tile adhesive, reducing dust diffusion and improving the production environment and operational safety.
Smart Images
Figure CN224442530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tile adhesive production technology, and in particular to a dust removal device for tile adhesive production. Background Technology
[0002] Tile adhesive is a new type of building bonding material made of cement as a base, supplemented with quartz sand and polymer additives. It features high bonding strength, convenient construction, and good water and weather resistance. The production process of tile adhesive mainly includes raw material proportioning, mixing, grinding, packaging, and storage. Dust generated during raw material feeding, dust overflow during mixing, and fine particles generated during grinding all release a large amount of dust. This dust not only contains cement and quartz sand but may also contain chemical substances from additives. If not handled promptly, it can seriously affect the production environment and the health of operators.
[0003] Traditional dust removal devices used in tile adhesive production have limited effectiveness in handling the mixed dust generated during production, relying solely on a single dust collector. Furthermore, the filtered dust cannot be quickly and centrally collected and processed. The simple design of traditional dust hoods fails to optimize for the characteristics of different dust-generating points, resulting in low dust capture rates and significant dust dispersion within the workshop. While current market offerings optimize dust hood structure by incorporating guide vanes inside the hood and adjusting their angle according to dust dispersion direction, and regulating the airflow at each hood opening via valves to prevent dust escape from certain dust-generating points due to insufficient airflow, single dust collectors still cannot effectively handle mixed or excessive dust, leading to environmental pollution. Additionally, impurities cannot be quickly and effectively collected during dust removal, requiring manual labor and time-consuming processes. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a dust removal device for tile adhesive production, which aims to improve the problem that existing single dust removal equipment cannot clean the dust effectively, and that impurities cannot be collected quickly and effectively during the dust removal process.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dust removal device for tile adhesive production, comprising a base, a conical cylinder fixedly connected to the top left side of the base, a cylindrical cylinder fixedly connected to the top of the conical cylinder, a spiral column fixedly connected inside the cylindrical cylinder, a transmission pipe connected to the top of the cylindrical cylinder, a fine filter barrel connected to the other end of the transmission pipe, a protective shell fixedly connected to the top of the fine filter barrel, a motor fixedly connected inside the protective shell, a stirring shaft fixedly connected to the output end of the motor, support plates fixedly connected to the middle and bottom of the outer wall of the stirring shaft, an adsorption component fixedly connected to the top of the outer wall of the support plate, and a transport mechanism fixedly connected inside the base for collecting chips.
[0006] As a further description of the above technical solution:
[0007] The transport mechanism includes a second protective shell. The rear side of the outer wall of the second protective shell is fixedly connected to the front side of the outer wall of the base. A second motor is fixedly connected inside the second protective shell. A rotating shaft is fixedly connected to the output end of the second motor. Gears are fixedly connected to both ends of the two rotating shafts. Chains are meshed on the outer walls of the multiple gears. A movable plate is fixedly connected to the inner wall of the chain. A collection groove is opened on the outer wall of the movable plate. A collection box is slidably connected to the right outer wall of the base.
[0008] As a further description of the above technical solution:
[0009] The adsorption assembly includes support columns, the bottom of the outer walls of two support columns are fixedly connected to a support plate, and filter elements are fixedly connected to the outer walls of multiple support columns.
[0010] As a further description of the above technical solution:
[0011] A backflush box is fixedly connected to the top right side of the base, and an air compressor is fixedly connected inside the backflush box.
[0012] As a further description of the above technical solution:
[0013] The air compressor is fixedly connected to an air intake pipe at its output end, and the top end of the air intake pipe is connected to an annular pipe.
[0014] As a further description of the above technical solution:
[0015] The inner wall of the annular pipe is connected to a nozzle, and a valve is fixedly connected to the top end of the air inlet pipe.
[0016] As a further description of the above technical solution:
[0017] A heat dissipation vent is provided on the front side of the outer wall of the second protective shell, and an air outlet pipe is connected to the top right side of the fine filter barrel.
[0018] As a further description of the above technical solution:
[0019] A handle is fixedly connected to the right side of the outer wall of the collection box, and a screw is threadedly connected to the right side of the outer wall of the handle.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the exhaust gas first enters the conical cylinder, and then the spiral column makes the exhaust gas rotate. At this time, large particles of impurities slide down the inner wall of the conical cylinder into the base due to centrifugal force. Then, the remaining exhaust gas enters the fine filter tank through the transmission pipe. At this time, the motor at the top of the fine filter tank is started, which drives the stirring shaft to rotate, thereby causing the support plate on the stirring shaft to rotate slowly. Then, the filter element on the support plate rotates, thereby contacting and adsorbing the incoming exhaust gas, avoiding the inability of a single filtration device to completely remove the impurities.
[0022] 2. In this utility model, when impurities enter the base from the conical cylinder and the fine filter barrel, the motor two inside the protective shell two is started. The motor two drives the rotating shaft to rotate, which in turn causes the gear to rotate. The chain drives the gear on the other side, which in turn causes the moving plate on the chain to move. After the impurities enter the collection groove on the moving plate, they fall into the collection box during the rotation process and are collected. Attached Figure Description
[0023] Figure 1 This is a front perspective view of a dust removal device for tile adhesive production proposed in this utility model;
[0024] Figure 2 This is a top view of a dust removal device for tile adhesive production proposed in this utility model;
[0025] Figure 3 This is a partial structural diagram of the stirring shaft of a dust removal device for tile adhesive production proposed in this utility model;
[0026] Figure 4 This is a partial structural diagram of the moving plate of a dust removal device for tile adhesive production proposed in this utility model;
[0027] Figure 5 This is a partial structural diagram of the annular pipe of a dust removal device for tile adhesive production proposed in this utility model.
[0028] Legend:
[0029] 1. Base; 2. Transport mechanism; 201. Protective shell II; 202. Motor II; 203. Rotating shaft; 204. Gear; 205. Chain; 206. Moving plate; 207. Collection trough; 208. Collection box; 3. Cylinder; 4. Conical cylinder; 5. Spiral column; 6. Transmission pipe; 7. Fine filter barrel; 8. Protective shell I; 9. Motor I; 10. Stirring shaft; 11. Support plate; 12. Filter element; 13. Support column; 14. Backflush box; 15. Air compressor; 16. Air inlet pipe; 17. Annular pipe; 18. Nozzle; 19. Valve; 20. Air outlet pipe; 21. Handle; 22. Screw; 23. Heat dissipation vent. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see the appendix Figure 2 - Appendix Figure 3 This utility model provides an embodiment of a dust removal device for tile adhesive production, including a base 1. A conical cylinder 4 is fixedly connected to the top left side of the base 1. A cylinder 3 is fixedly connected to the top of the conical cylinder 4. A spiral column 5 is fixedly connected inside the cylinder 3. This design helps the exhaust gas to rotate and flow in the cylinder 3. A transmission pipe 6 is also connected to the top of the cylinder 3. The other end of the transmission pipe 6 is connected to a fine filter barrel 7 to ensure fine filtration during the dust removal process. A protective shell 8 is fixedly connected to the top of the fine filter barrel 7. The main function of the protective shell 8 is to protect the internal motor 9. A stirring shaft 10 is fixedly connected to the output end of the motor 9. During operation, a support plate 11 is fixedly connected to the middle and bottom of the outer wall of the stirring shaft 10. An adsorption component is fixedly connected to the top of the outer wall of the support plate 11. A transport mechanism 2 is fixedly connected inside the base 1. The transport mechanism 2 is used to collect chips.
[0032] Specifically, a conical cylinder 4 is fixed to the top left of the base 1, and a cylinder 3 is fixed to the top of the base 1. A spiral column 5 is connected inside to help the exhaust gas rotate and flow. A transmission pipe 6 is connected to the top of the cylinder 3, and a fine filter barrel 7 is connected to the other end to achieve fine filtration. A protective shell 8 is fixed to the top of the fine filter barrel 7 to protect the internal motor 9. The output end of the motor 9 is connected to the stirring shaft 10. A support plate 11 is connected to the middle and bottom of its outer wall. An adsorption component is connected to the top of the support plate 11. A transport mechanism 2 is fixed inside the base 1 to collect chips.
[0033] Please see the appendix Figure 3- Appendix Figure 4 The transportation mechanism 2 specifically includes a protective shell 201. The rear part of the outer wall of the protective shell 201 is tightly connected to the front part of the outer wall of the base 1 by a fixed connection. Inside the protective shell 201, a motor 202 is firmly fixedly connected. The output end of the motor 202 is fixedly connected to a rotating shaft 203. There are two rotating shafts 203, and each end of the two rotating shafts 203 is fixedly connected to a gear 204. The outer walls of the multiple gears 204 are connected to a chain 205 by meshing. The inner wall of the chain 205 is fixedly connected to a movable plate 206. The outer wall of the movable plate 206 has a collection slot 207 for collecting items. The right outer wall of the base 1 is connected to a collection box 208 by a sliding connection to facilitate the collection and transportation of items.
[0034] Specifically, the transport mechanism 2 includes a protective shell 201, the rear side of which is tightly fixed to the front side of the outer wall of the base 1. The internal part is firmly connected to a motor 202, the output end is connected to two rotating shafts 203, and each end is connected to a gear 204. The outer walls of the multiple gears 204 mesh with a chain 205. The inner wall of the chain 205 is connected to a moving plate 206, and its outer wall has a collection groove 207 for collecting items. The right outer wall of the base 1 is slidably connected to a collection box 208, which facilitates the collection and transport of items.
[0035] Please see the appendix Figure 3 - Appendix Figure 5 The adsorption assembly includes support columns 13. The bottom of the outer walls of two support columns 13 are fixedly connected to the support plate 11 by a sturdy connection to ensure the stability of the overall structure. Filter elements 12 are fixedly connected to the outer walls of multiple support columns 13. These filter elements 12 are used to filter impurities in the air to ensure air cleanliness. A backflush box 14 is fixedly connected to the top right side of the base 1. An air compressor 15 is fixedly connected inside the backflush box 14. The main function of the air compressor 15 is to provide compressed air. An air inlet pipe 16 is fixedly connected to the output end of the air compressor 15. The function of the air inlet pipe 16 is to deliver compressed air to a designated location. The top part of the air inlet pipe 16 is connected to an annular pipe 17, which allows the compressed air to be evenly distributed. The inner wall of the annular pipe 17 is connected to a nozzle 18, which allows the nozzle 18 to backflush the internal adsorption assembly to avoid affecting the adsorption efficiency.
[0036] Specifically, the adsorption component includes a support column 13, the bottom of which is firmly fixed to the support plate 11 for stability. The outer wall is connected to a filter element 12 to filter air impurities. The top right side of the base 1 is connected to a backflush box 14, which contains a fixed air compressor 15 to supply compressed air. The compressed air is then backflushed through the air inlet pipe 16 and the annular pipe 17 via the nozzle 18.
[0037] Please see the appendix Figure 1 - Appendix Figure 2 A valve 19 is fixedly installed at the top of the air inlet pipe 16 by a sturdy connection. The valve 19 is used to control the flow rate of gas. A heat dissipation vent 23 is opened on the front side of the outer wall of the protective shell 201 to ensure the heat dissipation needs of the equipment during operation. The top right side of the fine filter tank 7 is connected to an air outlet pipe 20 through a pipe. The air outlet pipe 20 is used to discharge the filtered gas. A handle 21 is fixedly connected to the right side of the outer wall of the collection box 208. The handle 21 is convenient for operators to carry and move the equipment. Multiple screws 22 are installed on the right side of the outer wall of the handle 21 by a threaded connection. The screws 22 are used to reinforce the handle 21 and ensure its stability.
[0038] Specifically, the top of the air inlet pipe 16 is sturdy and connected to the valve 19 to control the gas flow. The outer wall of the protective shell 201 has a heat dissipation vent 23 on the front side to meet the heat dissipation requirements. The top right side of the fine filter tank 7 is connected to the air outlet pipe 20 through a pipe to discharge filtered gas. The outer right side of the collection box 208 is sturdy and connected to the handle 21 for easy handling. The handle 21 is reinforced with screws 22 on the right side.
[0039] Working principle: First, the exhaust gas enters the cylinder 3 and then rotates along the spiral column 5 inside the cylinder 3, gradually rotating downwards. Then, it rotates downwards along the inner wall of the conical cylinder 4. At this time, large particles of impurities in the exhaust gas fall into the interior of the base 1 due to gravity and centrifugal force. The remaining exhaust gas moves upwards in the opposite direction and enters the transmission pipe 6 through the holes of the spiral column 5. Then, it enters the fine filter tank 7 through the transmission pipe 6. At this time, the motor 9 inside the protective shell 8 is started. The motor 9 drives the stirring shaft 10 to rotate, thereby rotating the support plate 11 on the stirring shaft 10. The filter element 12 is fixed on the support plate 11 by the support column 13. When the exhaust gas enters, the filter element 12 rotates slowly, thereby more efficiently adsorbing the remaining small particles of impurities in the exhaust gas. The finely filtered exhaust gas enters the air through the exhaust pipe 20, avoiding the situation where a single filtration device cannot effectively remove dust from the exhaust gas when there are too many impurities.
[0040] Impurities filtered by the conical cylinder 4 and the fine filter barrel 7 enter the interior of the base 1 through the holes on the surface of the base 1. At this time, the motor 202 inside the protective shell 201 is activated, causing the rotating shaft 203 to rotate, driving the gears 204 at both ends. Then, the chain 205 causes the gear 204 on the other side to rotate, thereby driving the moving plate 206 to rotate. When the impurities fall, they fall into the collection groove 207 on the surface of the moving plate 206, and are then transported to the collection box 208. Using gravity, the impurities in the exhaust gas enter the collection box 208, completing the collection of impurities. When the collection box 208 is full of impurities, it can be removed for cleaning, achieving unified collection of impurities and preventing impurities from scattering and polluting the working environment.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dust removal device for ceramic tile adhesive production, comprising a base (1), characterized in that: A conical cylinder (4) is fixedly connected to the top left of the base (1). A cylinder (3) is fixedly connected to the top of the conical cylinder (4). A spiral column (5) is fixedly connected inside the cylinder (3). A transmission pipe (6) is connected to the top of the cylinder (3). A fine filter barrel (7) is connected to the other end of the transmission pipe (6). A protective shell (8) is fixedly connected to the top of the fine filter barrel (7). A motor (9) is fixedly connected inside the protective shell (8). A stirring shaft (10) is fixedly connected to the output end of the motor (9). A support plate (11) is fixedly connected to the middle and bottom of the outer wall of the stirring shaft (10). An adsorption component is fixedly connected to the top of the outer wall of the support plate (11). A transport mechanism (2) is fixedly connected inside the base (1). The transport mechanism (2) is used to collect chips.
2. The dust removal device for ceramic tile adhesive production according to claim 1, characterized in that: The transport mechanism (2) includes a second protective shell (201). The rear side of the outer wall of the second protective shell (201) is fixedly connected to the front side of the outer wall of the base (1). A second motor (202) is fixedly connected inside the second protective shell (201). A rotating shaft (203) is fixedly connected to the output end of the second motor (202). Gears (204) are fixedly connected to both ends of the two rotating shafts (203). Chains (205) are meshed on the outer walls of the multiple gears (204). A moving plate (206) is fixedly connected to the inner wall of the chain (205). A collection groove (207) is opened on the outer wall of the moving plate (206). A collection box (208) is slidably connected to the right outer wall of the base (1).
3. The dust removal device for ceramic tile adhesive production according to claim 1, characterized in that: The adsorption assembly includes support columns (13), the bottom of the outer walls of two support columns (13) are fixedly connected to support plates (11), and filter elements (12) are fixedly connected to the outer walls of multiple support columns (13).
4. The dust removal device for ceramic tile adhesive production according to claim 1, characterized in that: A backflush box (14) is fixedly connected to the top right side of the base (1), and an air compressor (15) is fixedly connected inside the backflush box (14).
5. The dust removal device for ceramic tile adhesive production according to claim 4, characterized in that: The output end of the air compressor (15) is fixedly connected to an air inlet pipe (16), and the top end of the air inlet pipe (16) is connected to an annular pipe (17).
6. The dust removal device for ceramic tile adhesive production according to claim 5, characterized in that: The inner wall of the annular pipe (17) is connected to a nozzle (18), and the top end of the air inlet pipe (16) is fixedly connected to a valve (19).
7. The dust removal device for ceramic tile adhesive production according to claim 2, characterized in that: The outer wall of the second protective shell (201) has a heat dissipation vent (23) on the front side, and the top right side of the fine filter barrel (7) is connected to an air outlet pipe (20).
8. The dust removal device for ceramic tile adhesive production according to claim 2, characterized in that: A handle (21) is fixedly connected to the right side of the outer wall of the collection box (208), and a screw (22) is threadedly connected to the right side of the outer wall of the handle (21).