A zirconium powder laying device for magnetic cores

Abstract

This utility model belongs to the field of ferrite cores, specifically relating to a zirconium powder spreading device for a magnetic core. The device includes: a supporting table, a driving mechanism, a powder spreading mechanism, a load-bearing lifting device, and a powder receiving device. The driving mechanism is mounted on the upper part of the supporting table, and the powder spreading mechanism is connected to the driving mechanism. The driving mechanism drives the powder spreading mechanism to move horizontally. A notch is provided at one end of the supporting table, and the load-bearing lifting device is positioned below the notch. The ferrite core is placed on the load-bearing lifting device. The powder receiving device is fixedly connected to the supporting table and located below the powder spreading mechanism. This device can pre-spread zirconium powder before spreading it onto the ferrite core, ensuring uniform powder distribution before the powder is applied to the ferrite core, resulting in a more uniform powder spreading effect.

Description

Technical Field

[0001] This utility model relates to the field of ferrite cores, specifically to a zirconium powder laying device for a magnetic core. Background Technology

[0002] In the field of electronic component manufacturing, surface insulation treatment of ferromagnetic cores (such as manganese-zinc ferrite cores) is a key process step to ensure their high-frequency performance and reliability. Traditionally, zirconium powder (zirconia powder) is evenly spread onto the surface of the ferromagnetic core manually or semi-automatically to form an insulating coating. However, existing technologies have the following significant drawbacks: manual spreading is uneven and inefficient; when using machines, the powder is spread intermittently, requiring a stop after one ferromagnetic core is laid and a replacement for the next. Therefore, the uneven distribution of zirconium powder at the beginning of the spreading process also leads to uneven application.

[0003] Therefore, in order to solve the above-mentioned problems, a zirconium powder laying device for magnetic cores is proposed. Utility Model Content

[0004] This invention addresses the problems mentioned above by designing a zirconium powder spreading device for magnetic cores. This device can pre-spread zirconium powder before spreading it onto the ferromagnetic core, ensuring uniform powder distribution before the zirconium powder is applied to the ferromagnetic core, thus achieving a more uniform powder spreading effect.

[0005] To achieve the above objectives, this utility model provides a zirconium powder laying device for a magnetic core, comprising: a supporting table, a driving mechanism, a powder spreading mechanism, a load-bearing lifting device, and a powder receiving device. The driving mechanism is installed on the upper part of the supporting table, and the powder spreading mechanism is connected to the driving mechanism. The driving mechanism drives the powder spreading mechanism to move horizontally. A notch is provided at one end of the supporting table, and the load-bearing lifting device is placed below the notch. The ferromagnetic core is placed on the load-bearing lifting device, and the powder receiving device is fixedly connected to the supporting table and located below the powder spreading mechanism.

[0006] In this way, the powder-spreading mechanism first spreads powder before running above the ferromagnetic core to ensure uniform zirconium powder output. Then, the powder is spread and laid on the ferromagnetic core. The zirconium powder that was spread in advance falls onto the powder receiving device for collection to prevent waste.

[0007] Furthermore, the powder-spreading mechanism includes: a hopper, a powder-discharging mechanism, a discharge port, and a slit. The two ends of the hopper are connected to the driving mechanism. The discharge port is provided at the lower part of the hopper. The powder-discharging mechanism is rotatably connected to the discharge port. The slit is provided at the discharge port. The powder-discharging mechanism can close and open the slit by rotating.

[0008] Furthermore, the powder discharging mechanism includes: a rotating shaft, a protrusion, and a motor. The motor is fixedly connected to the lower part of the hopper, the rotating shaft is connected to the motor and located at the discharge port, and the protrusion is fixedly connected to the outer surface of the rotating shaft.

[0009] In this way, the protrusion is only located on a part of the rotating shaft. Therefore, when the rotating shaft rotates, the protrusion will rotate with it, thus achieving the sealing and opening of the slit. After opening, the zirconium powder can fall down.

[0010] Furthermore, the lifting device includes: a movable base, an electric lifting rod, and a platform. The electric lifting rod is installed on the upper part of the movable base, and the platform is installed on the upper part of the electric lifting rod. The ferromagnetic core is placed on the platform. A positioning plate is provided at the lower part of the supporting table. The positioning plate is located at the end of the powder receiving device, and the platform is in contact with the positioning plate.

[0011] Furthermore, the powder receiving device includes: a receiving part, a collecting trough, a door panel, a magnet, a hook, and a clamping plate. The receiving part is fixedly connected to the supporting table and located at the lower part of the powder spreading mechanism. One end of the collecting trough is rotatably connected to the lower part of the receiving part, and the other end of the collecting trough is rotatably connected to the door panel and the lower part of the door panel is connected to the magnet. The lower end of the door panel is fixedly connected to the magnet. The upper part of the collecting trough is fixedly connected to the clamping plate. One end of the hook is rotatably connected to the lower part of the receiving part, and the other end is engaged with the clamping plate.

[0012] Using the above method, the falling zirconium powder can be collected through the collection trough. Pull up the hook, disconnect it from the card plate, open the door, and then tilt the collection trough to collect the zirconium powder from the mobile phone.

[0013] Furthermore, it also includes a compaction device installed on top of the silo.

[0014] Furthermore, the filling device includes: a rotating plate, a push rod, a pressure plate, and a vibration motor. One end of the rotating plate is rotatably connected to the top of the hopper, the push rod is slidably connected to the rotating plate and its end is placed inside the hopper, the pressure plate is connected to the end of the push rod located inside the hopper, and the vibration motor is installed on the side of the hopper.

[0015] To ensure more uniform distribution of zirconium powder during its descent, the above method utilizes a vibrating motor to evenly distribute the powder, followed by compaction with a pressure plate to further enhance uniformity. The vibrating motor also operates during the powder feeding and spreading process to assist in the powder's distribution.

[0016] In summary, this utility model has the following advantages and beneficial technical effects:

[0017] 1. The present invention provides a zirconium powder spreading device for a magnetic core, which can pre-spread zirconium powder before spreading it onto the ferromagnetic core, so that the zirconium powder is evenly discharged before being spread onto the ferromagnetic core, thus achieving a more uniform powder spreading effect.

[0018] 2. This utility model can collect the pre-spread zirconium powder through a receiving device, thus avoiding the waste of resources;

[0019] 3. The lifting device of this utility model can adjust its height by rising and falling under the control of the controller. When the transported ferromagnetic cores are piled up too high, the height will be lowered to facilitate the spreading mechanism to lay zirconium powder. Attached Figure Description

[0020] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0021] Figure 1 This is a schematic diagram of the structure of a zirconium powder laying device for a magnetic core according to this utility model;

[0022] Figure 2 This is a cross-sectional view of a zirconium powder laying device for a magnetic core according to this utility model;

[0023] Figure 3 This is a utility model Figure 2 Enlarged view of B in the middle;

[0024] Figure 4 This is a utility model Figure 2 Larger image of A in the middle;

[0025] Figure 5 This is a structural schematic diagram of the filling device of this utility model.

[0026] The reference numerals in the attached figures are:

[0027] 1-Supporting table body; 11-Notch; 12-Positioning plate;

[0028] 2-Drive mechanism; 21-Support; 22-Drive unit; 23-Optical rod; 24-Lead screw;

[0029] 3-Powder spreading mechanism; 31-Pack; 32-Powder discharging mechanism; 321-Rotating shaft; 322-Protrusion; 323-Motor; 33-Discharge port; 34-Slit;

[0030] 4-Lifting and lifting device; 41-Moving base; 42-Electric lifting rod; 43-Platform;

[0031] 5-Powder receiving device; 51-Material receiving section; 52-Collection trough; 53-Door panel; 54-Magnet; 55-Hook; 56-Clamping plate;

[0032] 6-Compacting device; 61-Rotating plate; 62-Push rod; 63-Pressure plate; 64-Vibration motor; 7-Ferromagnetic core. Detailed Implementation

[0033] The following is in conjunction with the appendix Figures 1-5 The present invention will be further described in detail below. Examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0034] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used solely for ease of description and simplification of operation, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are merely used for descriptive distinction and have no special meaning. All parts and equipment use conventional models found in the prior art, and the circuit connections employ conventional connection methods found in the prior art, which will not be detailed here. Content not described in detail in this specification belongs to prior art known to those skilled in the art.

[0036] like Figure 1 and Figure 2 As shown, it includes: a support table 1, a drive mechanism 2, a powder-spreading mechanism 3, a load-bearing lifting device 4, and a powder-receiving device 5. The drive mechanism 2 is installed on the upper part of the support table 1. The powder-spreading mechanism 3 is connected to the drive mechanism 2. The drive mechanism 2 drives the powder-spreading mechanism 3 to move horizontally. A notch 11 is opened at one end of the support table 1. The load-bearing lifting device 4 is placed at the lower part of the notch 11. The ferromagnetic core 7 is placed on the load-bearing lifting device 4. The powder-receiving device 5 is fixedly connected to the support table 1 and located at the lower part of the powder-spreading mechanism 3.

[0037] like Figure 1and Figure 2 As shown, the drive mechanism 2 includes: a support 21, a drive unit 22, a guide rod 23, and a lead screw 24. The guide rod 23 and the lead screw 24 are located on both sides of the support table 1 and are mounted on the support table 1 through the support 21. The drive unit 22 is a drive motor and is connected to the lead screw 24, which can drive the lead screw 24 to rotate. The two sides of the hopper 31 in the powder spreading mechanism 3 are slidably connected to the guide rod 23 through a sliding sleeve and connected to the lead screw 24 through a threaded sleeve, respectively.

[0038] like Figure 1 , Figure 2 and Figure 3 As shown, the powder dispensing mechanism 3 includes: a hopper 31, a powder dispensing mechanism 32, a discharge port 33, and a slit 34. Both ends of the hopper 31 are connected to the drive mechanism 2. The discharge port 33 is provided at the lower part of the hopper 31. The powder dispensing mechanism 32 is rotatably connected to the discharge port 33. The slit 34 is provided at the discharge port 33. The powder dispensing mechanism 32 can close and open the slit 34 by rotating.

[0039] like Figure 1 , Figure 2 and Figure 3 As shown, the powder discharging mechanism 32 includes: a rotating shaft 321, a protrusion 322 and a motor 323. The motor 323 is fixedly connected to the lower part of the hopper 31 by bolts. The rotating shaft 321 is connected to the motor 323 and is located at the discharge port 33. The protrusion 322 is fixedly connected to the outer surface of the rotating shaft 321 and the protrusion 322 and the rotating shaft 321 are integrally formed.

[0040] like Figure 1 , Figure 2 and Figure 3 As shown, the lifting device 4 includes a movable base 41, an electric lifting rod 42, and a platform 43. The bottom of the movable base 41 is equipped with lockable casters. The electric lifting rod 42 is mounted on the upper part of the movable base 41, and the platform 43 is mounted on the upper part of the electric lifting rod 42. The ferromagnetic core 7 is placed on the platform 43. A positioning plate 12 is welded to the lower part of the supporting table 1. The positioning plate 12 is located at the end of the powder receiving device 5, and the platform 43 is in contact with the positioning plate 12. Pushing the lifting device 4 to the positioning plate 12 and locking the casters allows for the subsequent laying of zirconium powder.

[0041] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the powder receiving device 5 includes: a receiving part 51, a collecting trough 52, a door panel 53, a magnet 54, a hook 55, and a clamping plate 56. The receiving part 51 is fixedly connected to the supporting table 1 by welding and is located below the powder spreading mechanism 3. One end of the collecting trough 52 is rotatably connected to the lower part of the receiving part 51 by hinge. The other end of the collecting trough 52 is rotatably connected to the door panel 53 by hinge, and the lower part of the door panel 53 is connected to the magnet 54 by adhesive. The lower end of the door panel 53 is fixedly connected to the magnet 54, which can attract the door panel 53 and keep the side of the collecting trough closed. When it needs to be opened, the door panel 53 can be opened by external force to overcome the magnetic force. The upper part of the collecting trough 52 is fixedly connected to the clamping plate 56 by welding. One end of the hook 55 is rotatably connected to the lower part of the receiving part 51 by hinge, and the other end is clamped to the clamping plate 56. The collecting trough 52 can be hung on the lower part by the hook 55.

[0042] like Figure 5 As shown, it also includes a compaction device 6, which is installed on the top of the silo 31. The compaction device 6 includes: a rotating plate 61, a push rod 62, a pressure plate 63, and a vibration motor 64. One end of the rotating plate 61 is rotatably connected to the top of the silo 31 by a hinge. The push rod 62 passes through the rotating plate 61 and is slidably connected to the rotating plate 61, with its end placed inside the silo 31. The pressure plate 63 is connected to the end of the push rod 62 located inside the silo 31 by welding. The vibration motor 64 is installed on the side of the silo 31 by bolts.

[0043] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A zirconium powder laying device for a magnetic core, characterized by, include: The table includes a support body (1), a drive mechanism (2), a powder-spreading mechanism (3), a lifting device (4), and a powder-receiving device (5). The drive mechanism (2) is installed on the upper part of the support body (1). The powder-spreading mechanism (3) is connected to the drive mechanism (2). The drive mechanism (2) drives the powder-spreading mechanism (3) to move horizontally. One end of the support body (1) has a notch (11). The lifting device (4) is placed under the notch (11). The ferromagnetic core (7) is placed on the lifting device (4). The powder-receiving device (5) is fixedly connected to the support body (1) and located under the powder-spreading mechanism (3).

2. The zirconium powder laying device of a magnetic core according to claim 1, wherein The powder-spreading mechanism (3) includes: a hopper (31), a powder-discharging mechanism (32), a discharge port (33), and a slit (34). The two ends of the hopper (31) are connected to the driving mechanism (2). The discharge port (33) is provided at the lower part of the hopper (31). The powder-discharging mechanism (32) is rotatably connected to the discharge port (33). The slit (34) is provided at the discharge port (33). The powder-discharging mechanism (32) can close and open the slit (34) by rotating.

3. The zirconium powder laying device of a magnetic core according to claim 2, wherein The powder discharging mechanism (32) includes: a rotating shaft (321), a protrusion (322) and a motor (323). The motor (323) is fixedly connected to the lower part of the hopper (31). The rotating shaft (321) is connected to the motor (323) and located at the discharge port (33). The protrusion (322) is fixedly connected to the outer surface of the rotating shaft (321).

4. The zirconium powder laying device of a magnetic core according to claim 1, wherein The lifting device (4) includes: a movable base (41), an electric lifting rod (42) and a platform (43). The electric lifting rod (42) is installed on the upper part of the movable base (41), and the platform (43) is installed on the upper part of the electric lifting rod (42). The ferromagnetic core (7) is placed on the platform (43). A positioning plate (12) is provided on the lower part of the supporting table (1). The positioning plate (12) is located at the end of the powder receiving device (5). The platform (43) is in contact with the positioning plate (12).

5. The zircon powder laying device of a magnetic core according to claim 1, wherein The powder receiving device (5) includes: a receiving part (51), a collecting trough (52), a door panel (53), a magnet (54), a hook (55), and a clamping plate (56). The receiving part (51) is fixedly connected to the supporting table (1) and located at the lower part of the powder spreading mechanism (3). One end of the collecting trough (52) is rotatably connected to the lower part of the receiving part (51). The other end of the collecting trough (52) is rotatably connected to the door panel (53) and the lower part is connected to the magnet (54). The lower end of the door panel (53) is fixedly connected to the magnet (54). The upper part of the collecting trough (52) is fixedly connected to the clamping plate (56). One end of the hook (55) is rotatably connected to the lower part of the receiving part (51), and the other end is clamped to the clamping plate (56).

6. The zirconium powder laying device for a magnetic core according to claim 2, characterized in that, It also includes a filling device (6) installed on top of the silo (31).

7. A zirconium powder laying device for a magnetic core according to claim 6, wherein The filling device (6) includes: a rotating plate (61), a push rod (62), a pressure plate (63), and a vibration motor (64). One end of the rotating plate (61) is rotatably connected to the top of the silo (31). The push rod (62) is slidably connected to the rotating plate (61) and its end is placed inside the silo (31). The pressure plate (63) is connected to the end of the push rod (62) located inside the silo (31). The vibration motor (64) is installed on the side of the silo (31).

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