An automatic screening device for metallurgical coke

By designing an automatic screening equipment for metallurgical coke, the problem of time-consuming and labor-intensive traditional manual screening has been solved, achieving efficient screening and crushing of large particles, reducing costs, increasing automation, and ensuring product quality.

CN224443665UActive Publication Date: 2026-07-03SUNSTONE DEV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUNSTONE DEV
Filing Date
2025-08-15
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the production of prebaked anodes, traditional manual screening of large particles of impurities is time-consuming and labor-intensive, making it difficult to ensure product quality stability and may also damage equipment, affecting production efficiency.

Method used

Design an automatic screening device for metallurgical coke, including a rotary screen and a crushing mechanism, to achieve efficient screening and crushing of large particles through automated screening and crushing, thereby reducing the waste of human resources.

Benefits of technology

It significantly reduces production costs, improves work efficiency, ensures product quality stability, reduces the risk of equipment damage, and enhances the level of automation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224443665U_ABST
Patent Text Reader

Abstract

This utility model discloses an automatic screening device for metallurgical coke, comprising a main body; a rotary screen inside the main body, with a feed inlet at the top of the main body, the feed inlet being connected to the screen of the rotary screen to transport the material to be processed into the rotary screen; a crushing mechanism disposed at one end of the main body opposite to the feed inlet, the crushing mechanism being connected to the screen via a large particle material pipe; a hopper at the bottom of the main body, the hopper receiving the material screened by the rotary screen and conveying it to a material pool below the main body through a first fine material outlet; the crushing mechanism having a second fine material outlet, through which the material processed by the crushing mechanism is conveyed to the material pool. This utility model's equipment is mainly used for screening and crushing large particles of filler material in the prebaked anode production process, significantly reducing production costs and greatly reducing the waste of human resources; compared with traditional manual selection, this equipment is simple and easy to operate, with a high degree of automation.
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Description

Technical Field

[0001] This utility model relates to the field of prebaked anode filler processing technology, and in particular to a technology suitable for large particle screening of prebaked anode filler, specifically an automatic screening device for metallurgical coke. Background Technology

[0002] In the production of prebaked anodes, metallurgical coke is mainly used as a filler. Currently, the main problem lies in the removal of large particulate impurities. Contact between large particles and the anode surface can cause anode bulging and cracking, affecting the appearance qualification rate and quality of the finished anode. Excessive large particles can also cause blockage of the suction and discharge pipes during overhead crane operations, leading to decreased work efficiency and, in severe cases, damage to related equipment, affecting normal production. Traditional methods mainly rely on manual material collection, which is time-consuming and labor-intensive, and the quality of material collection is inconsistent, making it difficult to guarantee product quality stability.

[0003] Therefore, based on the above-mentioned technical problems, those skilled in the art urgently need to develop an automatic screening device for metallurgical coke. Utility Model Content

[0004] The purpose of this invention is to provide an automatic screening equipment for metallurgical coke. This equipment is mainly used for screening and crushing large particles of filler material during the prebaked anode production process, which can significantly reduce production costs and greatly reduce the waste of human resources. Compared with traditional manual selection, this equipment is simple and easy to operate and has a high degree of automation.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model discloses an automatic screening device for metallurgical coke, which includes:

[0007] Equipment body;

[0008] A rotary screen is located inside the main body of the equipment. The upper part of the main body of the equipment has a feed inlet, and the feed inlet is connected to the screen of the rotary screen to transport the material to be processed into the rotary screen.

[0009] A crushing mechanism is provided at one end of the main body of the equipment relative to the feed inlet, and the crushing mechanism is connected to the screen through a large particle material pipeline;

[0010] The lower part of the main body of the equipment is a silo, and the silo receives the material screened by the rotary screen and conveys it to the material pool below the main body of the equipment through the first fine material outlet.

[0011] The crushing mechanism has a second fine material outlet, through which the material processed by the crushing mechanism is conveyed to the material pool.

[0012] Furthermore, the main body of the device is supported by a fixed bracket;

[0013] The rotary screen's drum shaft is rotatably connected to both ends of the main body of the equipment via bearings in bearing seats;

[0014] The end of the main body of the equipment is provided with a roller shaft motor for driving the roller shaft to rotate;

[0015] The hopper at the bottom of the main body of the equipment is configured as a cone structure with the size gradually decreasing from top to bottom, and the first fine material outlet is located at the center of the hopper.

[0016] Furthermore, the screen of the rotary screen is configured as a conical structure with an outer diameter that gradually increases from the end near the drum shaft motor to the end near the crushing mechanism;

[0017] The feed inlet is connected to the end of the screen near the roller shaft motor, and the inner wall of the feed inlet is formed as a feed slope, through which the material enters the rotary screen;

[0018] The large particle material pipeline is connected to the end of the screen near the crushing mechanism.

[0019] Furthermore, a dust collection pipe is provided at the upper end of the main body of the equipment;

[0020] The dust collection pipe is connected to external dust collection equipment through a pipeline to guide the dust generated during screening.

[0021] Furthermore, the crushing mechanism includes a crusher and a crusher motor for driving the internal crushing rollers of the crusher to rotate;

[0022] The large particle material pipeline is connected to the crusher feed inlet of the crusher.

[0023] Furthermore, the screen has an inclined surface formed on its inner wall by a conical structure, through which large particles are guided to the large particle material pipeline.

[0024] The automatic screening equipment for metallurgical coke provided by this utility model, as described above, has the following beneficial effects:

[0025] The equipment of this utility model is mainly used for screening and crushing large particles of filler material in the prebaked anode production process, which can significantly reduce production costs and greatly reduce the waste of human resources. Compared with traditional manual selection, this equipment is simple and easy to operate and has a high degree of automation. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0027] Figure 1 This is a front view of an automatic metallurgical coke screening device disclosed in an embodiment of this application;

[0028] Figure 2 This is a side view of an automatic screening device for metallurgical coke disclosed in an embodiment of this application;

[0029] Figure 3 This is a top view of an automatic metallurgical coke screening device disclosed in an embodiment of this application.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Main body of the equipment; 2. Rotary screen; 4. Pipeline for large particles;

[0032] 101. Fixed bracket; 102. Feed inlet; 103. Dust collection pipe;

[0033] 201. Screen; 202. Drum shaft; 203. Bearing housing; 204. Drum shaft motor; 205. Inclined surface of screen;

[0034] 301. Material bin; 302. First fine material outlet; 303. Second fine material outlet; 304. Material pool;

[0035] 501. Crusher; 502. Crusher motor. Detailed Implementation

[0036] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0037] See Figures 1 to 3 As shown;

[0038] This embodiment discloses an automatic screening device for metallurgical coke, which includes:

[0039] Equipment body 1;

[0040] The rotary screen 2 is located inside the main body 1. The upper part of the main body 1 has a feed inlet 102, and the feed inlet 102 is connected to the screen 201 of the rotary screen 2 to transport the material to be processed into the rotary screen 2.

[0041] The crushing mechanism is located at one end of the main body 1 of the equipment relative to the feed inlet 102, and the crushing mechanism is connected to the screen 201 through the large particle material pipe 4.

[0042] The lower part of the main body 1 is a hopper 301, which receives the material screened by the rotary screen 2 and conveys it to the material pool 304 below the main body 1 through the first fine material outlet 302.

[0043] The crushing mechanism has a second fine material discharge port 303, through which the material processed by the crushing mechanism is conveyed to the material pool 304.

[0044] Specifically, this embodiment discloses a screening and crushing device suitable for screening and crushing prebaked anode filler metallurgical coke to obtain filler with particle size that meets process requirements. It has a high degree of automation and solves various problems of manual material handling. The device in this embodiment includes a main body 1, a rotary screen 2 located inside the main body 1, and a crushing mechanism located at one end of the main body 1. The rotary screen 2 is used to receive the material conveyed by the feed inlet 102, namely the metallurgical coke in this embodiment. According to the process requirements, a screen with a suitable aperture is selected as the screen cylinder of the rotary screen 2 (hereinafter, the screen refers to the screen cylinder of this device only). Then, under the action of the rotary screen 2, small particles and large particles can be screened. Subsequently, the large particles enter the crushing mechanism through the large particle material pipe 4 for further crushing. After crushing, they enter the material pool 304, while the material screened by the rotary screen 2 directly enters the material pool 304.

[0045] Preferably, in this embodiment, the main body 1 of the device is supported by a fixed bracket 101;

[0046] The drum shaft 202 of the rotary screen 2 is rotatably connected to both ends of the main body 1 through bearings in the bearing housing 203;

[0047] A roller shaft motor 204 for driving the roller shaft 202 to rotate is provided at one end of the main body 1 of the equipment;

[0048] The hopper 301 at the bottom of the main body 1 is configured as a cone structure with the size gradually decreasing from top to bottom, and the first fine material outlet 302 is located at the center of the hopper 301.

[0049] First, this embodiment further defines the structure of the main body 1 of the equipment, which is supported by a fixed bracket 101. Since the internal screen 201 needs to rotate, the aforementioned roller shaft 202 is rotatably connected to the main body 1 of the equipment via a bearing seat 203 and a bearing. The roller shaft 202 is driven to rotate by a roller shaft motor 204. Meanwhile, to further improve the entry of qualified material after screening into the material pool 304, the hopper 301 below the main body 1 of this embodiment is designed in a bucket shape, that is, it is formed with a structure whose size gradually decreases from top to bottom, to facilitate the flow of material. This further guides the screened metallurgical coke to the first fine material outlet 302, and finally collects it in the material pool 304.

[0050] Preferably, in this embodiment, the screen 201 of the rotary screen 2 is configured as a conical structure with an outer diameter that gradually increases from the end near the drum shaft motor 204 to the end near the crushing mechanism;

[0051] The feed inlet 102 is connected to the end of the screen 201 near the roller shaft motor 204, and the inner wall of the feed inlet 102 is formed as a feed slope, through which the material enters the rotary screen 2;

[0052] The large particle material pipeline 4 is connected to the end of the screen 201 near the crushing mechanism.

[0053] Preferably, in this embodiment, a dust collection pipe 103 is provided at the upper end of the main body 1 of the device; the dust collection pipe 103 is connected to an external dust collection device through a pipeline to guide the dust generated by screening. The dust collection device in this embodiment can be any device with a diversion function, such as an exhaust fan.

[0054] Preferably, the crushing mechanism in this embodiment includes a crusher 501 and a crusher motor 502 for driving the internal crushing rollers of the crusher 501 to rotate; the large particle material pipeline 4 is connected to the crusher feed port of the crusher 501. The crusher 501 can be a conventional equipment in the prior art. According to the size requirements of metallurgical coke particles, a crushing roller of appropriate specification is selected for crushing. The principle will not be described in detail here.

[0055] In order to guide the large particles of material that have been screened out and allow them to smoothly enter the large particle material pipeline 4, the screen 201 in this embodiment has a tapered structure forming a screen inclined surface 205 on its inner wall. The large particles of material are guided to the large particle material pipeline 4 through the screen inclined surface 205.

[0056] In this embodiment, the rotary screen 2 adjusts its rotation speed and screen aperture size according to process requirements to ensure screening accuracy and provide stable raw materials for prebaked anode production.

[0057] In actual operation, the overhead crane operator conveys the metallurgical coke into the feed inlet 102 of the equipment. The operator only needs to collect and inspect the crushed metallurgical coke. By reasonably adjusting the motor frequency and screen aperture, the particle size of the metallurgical coke is ensured to meet the production requirements. This satisfies the design requirements of automation, greatly improves work efficiency, and reduces labor costs.

[0058] The automatic screening equipment for metallurgical coke provided by this utility model, as described above, has the following beneficial effects:

[0059] The equipment of this utility model is mainly used for screening and crushing large particles of filler material in the prebaked anode production process, which can significantly reduce production costs and greatly reduce the waste of human resources. Compared with traditional manual selection, this equipment is simple and easy to operate and has a high degree of automation.

[0060] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An automatic metallurgical coke screening plant, characterized in that, The device includes: Equipment body (1); The rotary screen (2) is located inside the main body (1) of the equipment. The upper part of the main body of the equipment has a feed inlet (102), and the feed inlet (102) is connected to the screen (201) of the rotary screen (2) to transport the material to be processed into the rotary screen (2). The crushing mechanism is located at one end of the main body of the equipment (1) relative to the feed inlet (102), and the crushing mechanism is connected to the screen (201) through the large particle material pipe (4); The lower part of the main body (1) of the equipment is a hopper (301), and the hopper (301) receives the material screened by the rotary screen (2) and conveys it to the material pool (304) below the main body (1) through the first fine material outlet (302); The crushing mechanism has a second fine material outlet (303), and the material processed by the crushing mechanism is transported to the material pool (304) through the second fine material outlet (303).

2. The automatic screening equipment for metallurgical coke according to claim 1, characterized in that, The main body of the equipment (1) is supported by a fixed bracket (101); The drum shaft (202) of the rotary screen (2) is rotatably connected to both ends of the main body (1) of the equipment through bearings in the bearing seats (203); The end of the main body (1) of the equipment is provided with a roller shaft motor (204) for driving the roller shaft (202) to rotate; The hopper (301) at the bottom of the main body (1) of the equipment is configured as a cone structure with the size gradually decreasing from top to bottom, and the first fine material outlet (302) is located at the center of the hopper (301).

3. A metallurgical coke automatic screening plant according to claim 2, characterized in that, The screen (201) of the rotary screen (2) is configured as a conical structure with an outer diameter that gradually increases from the end near the drum shaft motor (204) to the end near the crushing mechanism; The feed inlet (102) is connected to the end of the screen (201) near the roller shaft motor (204), and the inner wall of the feed inlet (102) is formed as a feed slope, through which the material enters the rotary screen (2); The large particle material pipeline (4) is connected to the end of the screen (201) near the crushing mechanism.

4. A metallurgical coke automatic screening plant according to claim 3, characterized in that, A dust collection pipe (103) is provided at the upper end of the main body (1) of the equipment; The dust collection pipe (103) is connected to the external dust collection equipment through a pipeline to guide the dust generated by screening.

5. A metallurgical coke automatic screening plant according to claim 3, characterized in that, The crushing mechanism includes a crusher (501) and a crusher motor (502) for driving the crushing rollers inside the crusher (501) to rotate; The large particle material pipeline (4) is connected to the crusher inlet of the crusher (501).

6. A metallurgical coke automatic screening plant according to claim 5, characterized in that, The screen (201) has an inclined surface (205) formed on its inner wall by a conical structure, through which large particles are guided to the large particle material pipe (4).