An automatic component arranging device for electronic components
The detection and grasping technology of the automatic sorting device has solved the problem of low efficiency in manual placement of capacitor and electronic components, and has achieved rapid detection and efficient sorting, avoiding the mixing of damaged parts.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 张韵姿
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the placement and appearance inspection of capacitor electronic components mainly rely on manual labor, which leads to low work efficiency and easy mixing of damaged parts.
An automatic loading device, combined with an industrial CCD camera and a robotic arm, is used to automatically detect and pick up capacitive electronic components, separate damaged parts, and efficiently discharge them into a tray.
It enables rapid detection and efficient disposal of capacitor electronic components, avoids manual mixing, improves work efficiency, and reduces the risk of damage.
Smart Images
Figure CN224443820U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component sorting technology, specifically an automatic sorting device for electronic components. Background Technology
[0002] Electronic components are the basic units that make up electronic circuits. They have specific electrical functions, such as amplification, switching, and rectification. Electronic components can be divided into two main categories: active components and passive components. Active components can operate actively, require an external power supply to work properly, and can generate energy changes in the circuit. These include semiconductor devices and integrated circuits (ICs). Passive components cannot operate actively or generate energy changes. Their main function is to consume or store energy. These include resistors, capacitors, inductors, and transformers. In the current production process of capacitor electronic components, the manufactured capacitor electronic components need to be placed on trays for easy warehousing. However, in the existing technology, the placement of capacitor electronic components is done manually. This is not only inefficient, but also prone to errors when inspecting the appearance of the products manually, and it is easy to mix capacitor electronic components with damaged appearance together. Utility Model Content
[0003] The present invention addresses the shortcomings of the prior art by providing an automatic arrangement device for electronic components. This solves the problem that in the prior art, the placement of capacitors and electronic components is done manually, which is not only inefficient but also prone to errors during manual inspection of the product appearance, easily resulting in damaged capacitors and electronic components being mixed together.
[0004] Specifically, by using inspection components to photograph and analyze capacitor electronic components, it is possible to quickly detect whether there is any damage to the appearance of the capacitor electronic components, thus avoiding the mixing of damaged capacitor electronic components together. Furthermore, the sorting component can quickly grab the capacitor electronic components conveyed on the production line and place them on the material tray for sorting, solving the problem of low efficiency in the existing manual sorting work.
[0005] The technical problem to be solved by this utility model is achieved by the following technical solution:
[0006] An automatic sorting device for electronic components includes: a conveyor line, an equipment chassis, a support frame, an inspection component, and a sorting component. The equipment chassis is mounted on top of the conveyor line, and the support frame is mounted on the bottom of the equipment chassis. The inspection component is located at the outer end of the equipment chassis. The inspection component includes: an inspection table, an inspection computer, a fixing plate, and an industrial CCD camera. The sorting component is located on one side of the outer end of the conveyor line. The sorting component includes: a sorting table, a support base, a rotary table, a first robotic arm, a second robotic arm, a robotic gripper, a mounting block, an infrared sensor, and a sorting control chassis.
[0007] In a further preferred embodiment, an inspection platform is installed on one side of the outer end of the transmission production line, an inspection computer is installed on the top of the inspection platform, a fixing plate is installed on one side of the top of the equipment chassis, and an industrial CCD camera is installed on the bottom of the fixing plate facing the transmission production line.
[0008] In a further preferred embodiment, a loading platform is installed on the other side of the outer end of the conveyor production line. A support base is installed on the top of the loading platform. A rotary table is rotatably connected to the top of the support base. A first robotic arm is rotatably connected to the outer side of the rotary table. A second robotic arm is rotatably connected to the top of the first robotic arm. A robotic claw is installed at one end of the second robotic arm. An mounting block is installed on the outer side of the conveyor production line at a position relative to the first robotic arm. An infrared sensor is installed on the inner end of the mounting block. A loading control box is installed on the outer side of the loading platform.
[0009] In a further preferred embodiment, an electric cylinder is installed at the outer end of the transmission line, a telescopic rod is installed at one end of the electric cylinder, an inspection and control box is installed on the outside of the equipment chassis, a push block is installed at one end of the telescopic rod, a discharge hopper is installed at the relative position between the outer end of the transmission line and the electric cylinder, and a collection box is provided at the bottom of the discharge hopper.
[0010] In a further preferred embodiment, the discharge hopper is flush with the surface of the conveyor belt of the transmission production line.
[0011] In a further preferred embodiment, a protective block is installed on the outside of the push block, and the protective block is made of rubber material.
[0012] In a further preferred embodiment, a protective pad is installed on the inner wall of the collection box, and the protective pad is made of high-density sponge material.
[0013] Compared with existing technologies, the beneficial effects of this utility model are:
[0014] (1) By using a testing bench, testing computer, fixed plate and industrial CCD camera together to take pictures and analyze the capacitor electronic components, it is possible to quickly detect whether the appearance of the capacitor electronic components is damaged, and avoid damaged capacitor electronic components being mixed together.
[0015] (2) By using the sorting table, support base, rotary table, first robotic arm, second robotic arm, robotic claw, mounting block, infrared sensor and sorting control box together, the capacitive electronic components conveyed on the transmission production line can be quickly grabbed and sorted at the material tray, solving the problem of low efficiency of existing manual sorting work. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a schematic cross-sectional view of the present invention.
[0018] Figure 3 This is a schematic diagram of the transmission production line structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the mechanical claw structure of this utility model.
[0020] Figure 5 This is a front view sectional view of the equipment chassis of this utility model.
[0021] Figures 1-5 middle:
[0022] 1. Conveyor production line; 101. Equipment chassis; 102. Support frame.
[0023] 2. Inspection table; 201. Inspection computer; 202. Fixing plate; 203. Industrial CCD camera.
[0024] 3. Cargo handling platform; 301. Support base; 302. Rotary table; 303. First robotic arm; 304. Second robotic arm; 305. Mechanical gripper; 306. Mounting block; 307. Infrared sensor; 308. Cargo handling control box.
[0025] 4. Electric cylinder; 401. Telescopic rod; 4011. Inspection control box; 402. Push block; 403. Discharge hopper; 404. Collection box; 405. Protective block; 406. Protective pad. Detailed Implementation
[0026] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the present utility model will be described in detail below with reference to the accompanying drawings and preferred embodiments. It should be noted that the terms "left," "right," "upper," "lower," "top," "bottom," "one side," "provided with," "installed with," "connected with," "top end," "bottom end," "provided with," "open with," "fixed connection," "movable connection," "snap-fit," "sleeve," "outer end," "inner end," "external," and "internal" in the following description are only for ease of understanding and description, and are not intended to indicate or imply that the components or structures referred to must have a specific orientation or installation method, and therefore should not be construed as limitations on this utility model.
[0027] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0028] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0029] Example
[0030] like Figures 1-5 As shown, an automatic sorting device for electronic components includes: a conveyor line 1, an equipment chassis 101, a support frame 102, an inspection component, and a sorting component. The equipment chassis 101 is mounted on the top of the conveyor line 1, and the support frame 102 is mounted on the bottom of the equipment chassis 101. The inspection component is located at the outer end of the equipment chassis 101. The inspection component includes: an inspection table 2, an inspection computer 201, a fixing plate 202, and an industrial CCD camera 203. The sorting component is located on one side of the outer end of the conveyor line 1. The sorting component includes: a sorting table 3, a support base 301, a rotary table 302, a first robotic arm 303, a second robotic arm 304, a robotic gripper 305, a mounting block 306, an infrared sensor 307, and a sorting control chassis 308.
[0031] Among them, an inspection table 2 is installed on one side of the outer end of the transmission line 1. An inspection computer 201 is installed on the top of the inspection table 2. A fixing plate 202 is installed on one side of the top of the equipment chassis 101. An industrial CCD camera 203 is installed on the bottom of the fixing plate 202 facing the transmission line 1.
[0032] During the production of capacitor electronic components, production and transmission operations are completed on the integrated transmission line 1. When the inspection station 2 is in use, it is equipped with a host computer that works with the inspection computer 201, and a keyboard and mouse input device on the table for operating the inspection computer 201. After the capacitor electronic components are produced, they are placed on the conveyor belt on the transmission line 1 and transported to the equipment chassis 101. When the capacitor electronic components are transported out of the equipment chassis 101, they pass through the industrial CCD camera 203. The industrial CCD camera 203 is electrically connected to the inspection computer 201. At this time, the industrial CCD camera 203 takes pictures of the capacitor electronic components passing through the transmission line 1 and transmits the captured image information to the inspection computer 201 via electrical signals. The inspection computer 201 detects and analyzes the captured images of the capacitor electronic components, which can quickly detect whether there is any damage to the appearance of the capacitor electronic components and prevent damaged capacitor electronic components from being mixed together.
[0033] Among them, an electric cylinder 4 is installed at the outer end of the transmission line 1, a telescopic rod 401 is installed at one end of the electric cylinder 4, an inspection and control box 4011 is installed on the outside of the equipment box 101, a push block 402 is installed at one end of the telescopic rod 401, a discharge hopper 403 is installed at the relative position between the outer end of the transmission line 1 and the electric cylinder 4, and a collection box 404 is provided at the bottom of the discharge hopper 403.
[0034] When the inspection computer 201 detects damage to the appearance of the captured images of the capacitor electronic components, it electrically connects to the inspection control box 4011, which in turn connects to the electric cylinder 4. The inspection computer 201 transmits the detected information to the inspection control box 4011 via electrical signals, and the control box 4011 activates the electric cylinder 4. The electric cylinder 4 drives the telescopic rod 401 to push the push block 402 towards the discharge hopper 403. The push block 402 pushes the capacitor electronic components on the conveyor belt into the discharge hopper 403. The discharge hopper 403 is inclined, allowing the capacitor electronic components to slide out and be discharged into the collection box 404, thus separating the damaged capacitor electronic components.
[0035] The discharge hopper 403 is flush with the surface of the conveyor belt of the transmission production line 1. When the discharge hopper 403 is in use, it is flush with the surface of the conveyor belt of the transmission production line 1, so that the pushed capacitor electronic components can be quickly discharged into the discharge hopper 403, avoiding resistance and increasing the damage to the capacitor electronic components.
[0036] Among them, a protective block 405 is installed on the outside of the push block 402. The protective block 405 is made of rubber material. When the push block 402 pushes the capacitor electronic component to the discharge hopper 403 for discharge, the protective block 405 on the outside of the push block 402 will come into contact with the capacitor electronic component. The protective block 405 is made of rubber material, so that the protective block 405 has a soft layer protection function and will not increase the wear of the capacitor electronic component during the pushing process.
[0037] The inner wall of the collection box 404 is equipped with a protective pad 406, which is made of high-density sponge material. When the capacitor electronic components are discharged from the discharge hopper 403 and fall into the collection box 404, the protective pad 406 on the inner wall of the collection box 404 can provide drop protection for the capacitor electronic components and prevent them from being damaged.
[0038] Among them, a loading platform 3 is installed on the other side of the outer end of the conveyor production line 1. A support base 301 is installed on the top of the loading platform 3. A rotary table 302 is rotatably connected to the top of the support base 301. A first robotic arm 303 is rotatably connected to the outer side of the rotary table 302. A second robotic arm 304 is rotatably connected to the top of the first robotic arm 303. A robotic claw 305 is installed at one end of the second robotic arm 304. An installation block 306 is installed at the relative position between the outer side of the conveyor production line 1 and the first robotic arm 303. An infrared sensor 307 is installed at the inner end of the installation block 306. A loading control box 308 is installed on the outer side of the loading platform 3.
[0039] After inspection, capacitors that are visually undamaged, as determined by an industrial CCD camera 203, are transported along the conveyor line 1 to the loading table 3. The support base 301, rotary table 302, first robotic arm 303, second robotic arm 304, and robotic gripper 305 form a robotic gripping structure. A tray (such as...) is placed on the loading table 3. Figure 1 As shown in the diagram, when the capacitive electronic component transmits data through the infrared sensor 307, infrared light is emitted to the capacitive electronic component. Since the dispatching control box 308 is electrically connected to both the infrared sensor 307 and the robotic gripper structure, the dispatching control box 308 can control the operation of both the infrared sensor 307 and the robotic gripper structure. At this time, the infrared sensor 307 transmits the detected information to the dispatching control box 308 via an electrical signal. After receiving and processing the information, the dispatching control box 308 starts the robotic gripper structure to operate. The second robotic arm 304 rotates downwards, causing one end of the second robotic arm 304 to... The robotic gripper 305 moves down to the conveyor line 1, grabs and clamps the conveyed capacitor electronic components, and then the second robotic arm 304 rotates upward to pick up the capacitor electronic components. At this time, the rotary table 302 drives the first robotic arm 303 and the second robotic arm 304 to rotate to the right, so that the capacitor electronic components move to the top of the tray. The second robotic arm 304 rotates downward again, so that the robotic gripper 305 moves down close to the tray and puts the capacitor electronic components into the insertion hole in the tray. The robotic gripper 305 then releases the capacitor electronic components. After the unloading is completed, the robotic gripping structure returns to its original position and continues to grab capacitor electronic components until the tray is full.
[0040] By using the support base 301, the rotary table 302, the first robotic arm 303, the second robotic arm 304, and the robotic claw 305 together, the capacitor electronic components conveyed on the transmission production line 1 can be quickly grabbed and placed on the material tray, solving the problem of low efficiency in the existing manual arrangement work.
[0041] The sorting device in this application is powered by an external power source during use. The inspection control box 4011 is electrically connected to the inspection computer 201 and the industrial CCD camera 203, respectively. The sorting control box 308 is electrically connected to the infrared sensor 307 and the robotic gripper structure, respectively. The inspection control box 4011 and the sorting control box 308 are equipped with multiple control buttons. The control program involved in this utility model can be implemented by those skilled in the art based on the same or similar principles in the prior art. This part is not the innovation of this utility model.
[0042] Working principle:
[0043] During the production of capacitor electronic components, production and transmission operations are completed on the integrated transmission line 1. When the inspection station 2 is in use, it is equipped with a host computer that works with the inspection computer 201, and a keyboard and mouse input device on the table for operating the inspection computer 201. After the capacitor electronic components are produced, they are placed on the conveyor belt on the transmission line 1 and transported to the equipment chassis 101. When the capacitor electronic components are transported out of the equipment chassis 101, they pass through the industrial CCD camera 203. The industrial CCD camera 203 is electrically connected to the inspection computer 201. At this time, the industrial CCD camera 203 takes pictures of the capacitor electronic components passing through the transmission line 1 and transmits the captured image information to the inspection computer 201 via electrical signals. The inspection computer 201 detects and analyzes the captured images of the capacitor electronic components, which can quickly detect whether there is any damage to the appearance of the capacitor electronic components and prevent damaged capacitor electronic components from being mixed together.
[0044] When the inspection computer 201 detects damage to the appearance of the captured images of the capacitor electronic components, it electrically connects to the inspection control box 4011, which in turn connects to the electric cylinder 4. The inspection computer 201 transmits the detected information to the inspection control box 4011 via electrical signals, and the control box 4011 activates the electric cylinder 4. The electric cylinder 4 drives the telescopic rod 401 to push the push block 402 towards the discharge hopper 403. The push block 402 pushes the capacitor electronic components on the conveyor belt into the discharge hopper 403. The discharge hopper 403 is inclined, allowing the capacitor electronic components to slide out and be discharged into the collection box 404, thus separating the damaged capacitor electronic components.
[0045] After inspection, capacitors that are visually undamaged, as determined by an industrial CCD camera 203, are transported along the conveyor line 1 to the loading table 3. The support base 301, rotary table 302, first robotic arm 303, second robotic arm 304, and robotic gripper 305 form a robotic gripping structure. A tray (such as...) is placed on the loading table 3. Figure 1 As shown in the diagram, when the capacitive electronic component transmits data through the infrared sensor 307, infrared light is emitted to the capacitive electronic component. Since the dispatching control box 308 is electrically connected to both the infrared sensor 307 and the robotic gripper structure, the dispatching control box 308 can control the operation of both the infrared sensor 307 and the robotic gripper structure. At this time, the infrared sensor 307 transmits the detected information to the dispatching control box 308 via an electrical signal. After receiving and processing the information, the dispatching control box 308 starts the robotic gripper structure to operate. The second robotic arm 304 rotates downwards, causing one end of the second robotic arm 304 to... The robotic gripper 305 moves down to the conveyor line 1, grabs and clamps the conveyed capacitor electronic components, and then the second robotic arm 304 rotates upward to pick up the capacitor electronic components. At this time, the rotary table 302 drives the first robotic arm 303 and the second robotic arm 304 to rotate to the right, so that the capacitor electronic components move to the top of the tray. The second robotic arm 304 rotates downward again, so that the robotic gripper 305 moves down close to the tray and puts the capacitor electronic components into the insertion hole in the tray. The robotic gripper 305 then releases the capacitor electronic components. After the unloading is completed, the robotic gripping structure returns to its original position and continues to grab capacitor electronic components until the tray is full.
[0046] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0047] The above provides a detailed description of an automatic sorting device for electronic components provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An automatic goods arranging device for electronic components, characterized by comprising: include: The transmission line (1) includes an equipment chassis (101), a support frame (102), an inspection component, and a sorting component. The equipment chassis (101) is installed on the top of the transmission line (1), and the support frame (102) is installed on the bottom of the equipment chassis (101). An inspection component is provided at the outer end of the equipment chassis (101). The inspection component includes an inspection table (2), an inspection computer (201), a fixing plate (202), and an industrial CCD camera (203). A sorting component is provided on one side of the outer end of the transmission line (1). The sorting component includes a sorting table (3), a support base (301), a rotary table (302), a first robotic arm (303), a second robotic arm (304), a robotic claw (305), a mounting block (306), an infrared sensor (307), and a sorting control chassis (308).
2. The automatic goods arranging device for electronic components according to claim 1, characterized by, An inspection table (2) is installed on one side of the outer end of the transmission production line (1). An inspection computer (201) is installed on the top of the inspection table (2). A fixing plate (202) is installed on one side of the top of the equipment chassis (101). An industrial CCD camera (203) is installed on the bottom of the fixing plate (202) facing the transmission production line (1).
3. The automatic goods arranging device for electronic components according to claim 1, wherein A loading platform (3) is installed on the other side of the outer end of the conveying production line (1). A support base (301) is installed on the top of the loading platform (3). A rotating table (302) is rotatably connected to the top of the support base (301). A first robotic arm (303) is rotatably connected to the outside of the rotating table (302). A second robotic arm (304) is rotatably connected to the top of the first robotic arm (303). A robotic claw (305) is installed at one end of the second robotic arm (304). An installation block (306) is installed on the outer side of the conveying production line (1) at a position relative to the first robotic arm (303). An infrared sensor (307) is installed on the inner end of the installation block (306). A loading control box (308) is installed on the outer side of the loading platform (3).
4. The automatic goods arranging device for electronic components according to claim 1, wherein An electric cylinder (4) is installed at the outer end of the transmission production line (1). A telescopic rod (401) is installed at one end of the electric cylinder (4). An inspection and control box (4011) is installed on the outside of the equipment box (101). A push block (402) is installed at one end of the telescopic rod (401). A discharge hopper (403) is installed at the relative position between the outer end of the transmission production line (1) and the electric cylinder (4). A collection box (404) is provided at the bottom of the discharge hopper (403).
5. The automatic order filler for electronic components of claim 4 wherein, The discharge hopper (403) is flush with the surface of the conveyor belt of the transmission production line (1).
6. The automatic goods arranging device for electronic components according to claim 4, wherein A protective block (405) is installed on the outside of the push block (402), and the protective block (405) is made of rubber material.
7. The automatic goods arranging device for electronic components according to claim 4, wherein The inner wall of the collection box (404) is equipped with a protective pad (406), which is made of high-density sponge material.