A water washing tank for preparing a gel macroporous mixed type cation exchange resin

By installing a filter screen at the inlet of the drain pipe of the washing tank and using airflow for cleaning, the problem of resin entering the drain pipe with the water flow is solved, achieving convenient filtration and cleaning.

CN224443945UActive Publication Date: 2026-07-03PURE RESIN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PURE RESIN CO LTD
Filing Date
2025-07-04
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In existing water washing tanks, resin can easily enter the drain pipe with the water flow during the drainage process, making it difficult to clean the filter tank.

Method used

A filter screen structure is installed at the drain pipe inlet of the washing tank, and an air intake structure is provided to use airflow to clean the resin adhering to the filter screen.

Benefits of technology

It effectively prevents resin from entering the drain pipe, simplifies the cleaning process of the filter tank, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224443945U_ABST
    Figure CN224443945U_ABST
Patent Text Reader

Abstract

The utility model relates to a kind of water washing tank for preparing gel macroporous mixed type cation exchange resin, including cylindrical tank cylinder, the top of tank cylinder is fixedly connected with top cover, top cover is fixedly connected with motor support, vertical stirring motor is fixedly connected on motor support, the rotating shaft of stirring motor is fixedly connected with vertical stirring shaft by coupling, the lower end of stirring shaft is inserted in tank cylinder, water inlet pipe is fixedly connected on the barrel wall of tank cylinder upper portion, drain pipe is fixedly inserted on the barrel wall of lower portion, the inlet of drain pipe is fixedly inserted with connecting pipe, the end of connecting pipe is fixedly connected in longitudinal outlet pipe, the both ends of outlet pipe are respectively fixedly inserted in the barrel wall of tank cylinder.The inlet of drain pipe on the water washing tank is equipped with filter screen structure, and the resin entering the drain pipe is conveniently intercepted;Meanwhile, the filter screen structure is equipped with air inlet structure, and the resin attached to the filter screen structure can be cleaned by airflow.
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Description

Technical fields:

[0001] This utility model relates to the technical field of resin washing devices, and more specifically to a washing tank used for preparing gel macroporous mixed cation exchange resin. Background technology:

[0002] Macroporous strong acid cation exchange resin is a type of resin with a polystyrene backbone and containing sulfonic acid groups (-SO₄). H) functional polymer materials with macroporous structures; gel-type strong acid cation exchange resin is a type of styrene-divinylbenzene copolymer as the matrix, containing strong acid sulfonic acid groups (-SO) H) is an ion exchange material, while gel-macroporous mixed cation exchange resin is a mixed cation exchange resin produced by combining the above two types of exchange resins. The gel-macroporous mixed cation exchange resin requires water washing during its production process. The washing is carried out in a washing tank, which is a circular tank structure with a water inlet pipe at the top. After the resin is put into the washing tank, water is introduced through the inlet pipe, and the resin is washed under the stirring of the stirring structure. After washing, after a period of stillness, the resin and water separate into layers. The water on the upper side is discharged through the drain pipe, while the resin and a small amount of water on the lower side are taken out through the outlet at the bottom of the washing tank. However, during the drainage process, some resin will enter the drain pipe with the water flow. Although the drain pipe has a filter tank structure, cleaning the resin in the filter tank is relatively troublesome. Therefore, a drainage structure that facilitates filtration and cleaning needs to be designed. Utility model content:

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a water washing tank for preparing gel macroporous mixed cation exchange resin. The water washing tank has a filter screen structure at the inlet of the drain pipe to facilitate the blocking of resin from entering the drain pipe. At the same time, the filter screen structure has an air inlet structure, which uses airflow to clean the resin adhering to the filter screen structure.

[0004] A washing tank for preparing a gel macroporous mixed cation exchange resin includes a cylindrical tank. A top cover is fixedly connected to the top of the tank. A motor support is fixedly connected to the top cover. A vertical stirring motor is fixedly connected to the motor support. The rotating shaft of the stirring motor is fixedly connected to a vertical stirring shaft through a coupling. The lower end of the stirring shaft is inserted into the tank. A water inlet pipe is fixedly connected to the upper wall of the tank. A drain pipe is inserted and fixedly connected to the lower wall of the tank. A connecting pipe is inserted and fixedly connected to the inlet of the drain pipe. The end of the connecting pipe is fixedly connected to a longitudinal water outlet pipe. The two ends of the water outlet pipe are respectively inserted and fixed to the tank wall.

[0005] The water outlet pipe has a water outlet in the middle that is connected to the connecting pipe. A cylindrical filter screen is inserted into the water outlet pipe. The two ends of the filter screen abut against the limiting sleeve. The limiting sleeve has a regular hexagonal prism hole in the middle. The limiting sleeve is screwed and fixed inside the water outlet pipe. Several water inlet holes are formed on the water outlet pipe at the filter screen.

[0006] The front end of the water outlet pipe extends out of the groove and is screwed to a sealing plug, and the rear end extends out of the groove and is screwed to a ball valve. The rear end of the ball valve is fixedly connected to an air pipe quick connector, and an air inlet pipe is inserted into the air pipe quick connector.

[0007] Preferably, the end of the limiting sleeve near the drain pipe is formed with an annular positioning boss, and the end of the filter screen is sleeved on the positioning boss and clamped on the outer wall of the positioning boss and the inner wall of the water outlet pipe.

[0008] Preferably, the air inlet pipe on the quick-connect trachea is connected to an air source, and the front end face of the sealing plug is formed with an "I"-shaped handle.

[0009] Preferably, the water outlet pipe is close to the inner wall of the tank, and the lower part of the stirring shaft is provided with stirring blades, the distance from the outer end of the stirring blades to the center of the stirring shaft is less than the distance from the water outlet pipe to the center of the stirring shaft.

[0010] Preferably, the bottom of the trough is provided with a discharge port, and a discharge valve is provided at the discharge port. One side of the discharge valve is hinged to the trough, and the other side is formed with a locking plate. The locking plate is formed with a horizontal locking groove. A stud is inserted into the locking groove. The rear end of the stud is fixed to the trough, and the front end is screwed with a pressure cap. The pressure cap presses against the locking plate of the discharge valve. A handle is welded and fixed to the pressure cap.

[0011] Preferably, the lower part of the trough is fixedly connected to three sets of machine feet, which are evenly distributed in a ring around the central axis of the trough.

[0012] Preferably, a circular observation window is provided on the upper part of the cylinder wall of the trough.

[0013] The beneficial effects of this utility model are as follows:

[0014] The inlet of the drain pipe of this washing tank is equipped with a filter screen structure to prevent resin from entering the drain pipe; at the same time, the filter screen structure is equipped with an air intake structure, which uses airflow to clean the resin adhering to the filter screen structure. Attached image description:

[0015] Figure 1 This is a front view structural diagram of the present invention;

[0016] Figure 2 This is a partial cross-sectional view of the water outlet pipe of this utility model from a top view.

[0017] In the diagram: 1. Tank; 2. Top cover; 3. Inlet pipe; 4. Drain pipe; 5. Outlet pipe; 51. Outlet; 52. Inlet hole; 6. Limiting sleeve; 61. Positioning boss; 62. Pipe; 7. Filter screen; 8. Connecting pipe; 9. Ball valve; 10. Quick-connect air pipe; 11. Sealing plug; 12. Discharge valve; 13. Observation window; 14. Agitator motor; 15. Machine feet. Detailed implementation method:

[0018] Example: See Figures 1 to 2 As shown, a washing tank for preparing a gel macroporous mixed cation exchange resin includes a cylindrical tank 1. A top cover 2 is fixedly connected to the top of the tank 1. A motor support is fixedly connected to the top cover 2. A vertical stirring motor 14 is fixedly connected to the motor support. The rotating shaft of the stirring motor 14 is fixedly connected to a vertical stirring shaft through a coupling. The lower end of the stirring shaft is inserted into the tank 1. A water inlet pipe 3 is fixedly connected to the upper wall of the tank 1. A drain pipe 4 is inserted and fixedly connected to the lower wall. A drain valve is provided on the drain pipe 4. A connecting pipe 8 is inserted and fixedly connected to the inlet of the drain pipe 4. The end of the connecting pipe 8 is fixedly connected to a longitudinal water outlet pipe 5. The two ends of the water outlet pipe 5 are respectively inserted and fixed to the wall of the tank 1.

[0019] The outlet pipe 5 has an outlet 51 connected to the connecting pipe 8 in the middle. A cylindrical filter screen 7 is inserted into the outlet pipe 5. The two ends of the filter screen 7 abut against the limiting sleeve 6. The limiting sleeve 6 has a regular hexagonal prism hole 62 in the middle. The limiting sleeve 6 is screwed and fixed inside the outlet pipe 5. Several water inlet holes 52 are formed on the outlet pipe 5 at the filter screen 7.

[0020] The front end of the water outlet pipe 5 extends out of the groove 1 and is screwed to a sealing plug 11, and the rear end extends out of the groove 1 and is screwed to a ball valve 9. The rear end of the ball valve 9 is fixedly connected to an air pipe quick connector 10, and an air inlet pipe is inserted into the air pipe quick connector 10.

[0021] The limiting sleeve 6 has a circular positioning boss 61 formed at one end near the drain pipe 4. The end of the filter screen 7 is fitted onto the positioning boss 61 and clamped on the outer wall of the positioning boss 61 and the inner wall of the water outlet pipe 5. The positioning boss 61, in conjunction with the water outlet pipe 5, can fix and limit the filter screen 7 to prevent it from deforming.

[0022] The air inlet pipe on the quick-connect 10 is connected to an air source. The front end of the sealing plug 11 is formed with a "I" shaped handle. When the ball valve is opened, the gas in the air inlet pipe can enter the water outlet pipe 5 and pass through the filter screen 7, thereby discharging through the water inlet hole 52 of the water outlet pipe 5, cleaning the resin particles attached to the water inlet hole 52, and thus unblocking the water inlet hole 52.

[0023] The water outlet pipe 5 is close to the inner wall of the tank 1. The lower part of the stirring shaft is provided with stirring blades. The distance from the outer end of the stirring blades to the center of the stirring shaft is less than the distance from the water outlet pipe 5 to the center of the stirring shaft. When the stirring shaft drives the stirring blades to rotate to wash the resin particles, they will not collide with the water outlet pipe 5.

[0024] The bottom of the trough 1 is provided with a discharge port, and a discharge valve 12 is provided at the discharge port. One side of the discharge valve 12 is hinged to the trough 1, and the other side is formed with a locking plate. The locking plate is formed with a horizontal locking groove, and a stud is inserted into the locking groove. The rear end of the stud is fixed to the trough 1, and the front end is screwed with a pressure cap. The pressure cap presses against the locking plate of the discharge valve 12. A handle is welded and fixed to the pressure cap. By driving the pressure cap, the discharge valve 12 can be opened. After the discharge valve 12 is opened, the resin particles after drainage can be taken out from the discharge port.

[0025] The lower part of the trough cylinder 1 is fixedly connected to three sets of machine feet 15. The machine feet 15 are evenly distributed in a ring around the central axis of the trough cylinder 1, so that the trough cylinder 1 can be erected on the ground.

[0026] A circular observation window 13 is provided on the upper part of the cylinder wall of the tank 1, through which the washing condition in the washing tank can be observed.

[0027] Working principle: This structure is a water washing tank used for preparing gel-macroporous mixed cation exchange resin. The main structure of the water washing tank is as follows: Figure 1 As shown, the technical aspects are reflected in the inlet structure of the drain pipe, such as... Figure 2 As shown, when draining, close the ball valve and open the drain valve on the drain pipe 4. Water enters from the inlet hole 52 of the outlet pipe 5, is filtered by the filter screen 7, and then flows into the drain pipe 4 from the outlet 51 for drainage.

[0028] During the drainage process, a small amount of resin may adhere to individual water inlet holes 52, but this does not affect the drainage of other water inlet holes 52. After drainage is completed, close the drain valve and then open the ball valve 9. The airflow enters the water outlet pipe 5 and exits from the water inlet hole 52, blowing away the resin adhering to the water inlet hole 52, making cleaning convenient.

[0029] The embodiments described above are illustrative of the present invention and are not intended to limit the present invention. Any person skilled in the art can modify the embodiments without departing from the spirit and scope of the present invention; therefore, the scope of protection of the present invention should be as set forth in the claims.

Claims

1. A washing tank for preparing a gel macroporous mixed cation exchange resin, comprising a cylindrical tank (1), a top cover (2) fixedly connected to the top of the tank (1), a motor support fixedly connected to the top cover (2), a vertical stirring motor (14) fixedly connected to the motor support, a vertical stirring shaft fixedly connected to the rotating shaft of the stirring motor (14) via a coupling, the lower end of the stirring shaft inserted into the tank (1), an inlet pipe (3) fixedly connected to the upper wall of the tank (1), and a drain pipe (4) fixedly inserted into the lower wall, characterized in that: The inlet of the drain pipe (4) is plugged and fixed with a connecting pipe (8), and the end of the connecting pipe (8) is fixedly connected to the longitudinal water outlet pipe (5). The two ends of the water outlet pipe (5) are respectively plugged and fixed on the barrel wall of the groove barrel (1). A water outlet (51) communicating with the connecting pipe (8) is formed in the middle of the water outlet pipe (5). A circular tubular filter net (7) is inserted into the water outlet pipe (5). The two ends of the filter net (7) respectively abut against the limiting sleeves (6). A regular hexagonal prism hole (62) is formed in the middle of the limiting sleeve (6). The limiting sleeve (6) is screwed and fixed in the water outlet pipe (5). A plurality of water inlet holes (52) are formed in the water outlet pipe (5) at the position of the filter net (7). A sealing plug (11) is screwed and fixed at the front end of the water outlet pipe (5) extending out of the groove barrel (1), and a ball valve (9) is screwed and fixed at the rear end of the water outlet pipe (5) extending out of the groove barrel (1). A gas pipe quick connector (10) is fixedly connected to the rear end of the ball valve (9), and an air inlet pipe is plugged on the gas pipe quick connector (10).

2. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 1, characterized in that: A circular ring-shaped positioning boss (61) is formed at one end of the limiting sleeve (6) close to the drain pipe (4). The end of the filter net (7) is sleeved on the positioning boss (61) and clamped between the outer wall of the positioning boss (61) and the inner wall of the water outlet pipe (5).

3. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 1, characterized in that: The air inlet pipe on the gas pipe quick connector (10) is connected to a gas source. An "I"-shaped handle is formed on the front end face of the sealing plug (11).

4. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 1, characterized in that: The water outlet pipe (5) is close to the inner wall of the groove barrel (1). The lower part of the stirring shaft is provided with stirring blades, and the distance from the outer end of the stirring blade to the center of the stirring shaft is less than the distance from the water outlet pipe (5) to the center of the stirring shaft.

5. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 1, characterized in that: A discharge port is provided at the bottom of the groove barrel (1). A discharge valve (12) is provided at the discharge port. One side of the discharge valve (12) is hinged to the groove barrel (1) through a hinge, and a lock catch plate is formed on the other side. A transverse lock catch slot is formed on the lock catch plate. A stud is plugged in the lock catch slot. The rear end of the stud is fixedly connected to the groove barrel (1), and a gland is screwed at the front end. The gland presses against the lock catch plate of the discharge valve (12). A handle is welded and fixed on the gland.

6. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 5, characterized in that: Three groups of feet (15) are fixedly connected to the lower part of the groove barrel (1), and the feet (15) are evenly distributed in a ring around the central axis of the groove barrel (1).

7. A water washing tank for preparing a gel macroporous mixed cation exchange resin according to claim 1, characterized in that: A circular observation window (13) is provided on the barrel wall of the upper part of the groove barrel (1).