M-type water tank forming machine for preparing photovoltaic support

Abstract

The utility model relates to the technical field of forming machine, the utility model provides a kind of M type water tank forming machine for preparation photovoltaic support, it includes bottom plate, the top of the bottom plate is fixedly connected with support plate, the top of the bottom plate is fixedly connected with vertical plate, the bottom of the bottom plate is fixedly connected with support foot pad, the top of the bottom plate is provided with forming transmission mechanism.The utility model further includes forming transmission mechanism and cutting mechanism, through the mutual cooperation of assembly, motor one drive pulley and belt constitute transmission assembly, cooperate with plastic shaping roller group, realize material transmission and plastic shaping, improve processing efficiency.Symmetrical arrangement of assembly and equal parameter gear, pulley, ensure that stress is uniform and transmission is synchronous, spoke design lightens component weight, save energy consumption, ensure long-term efficient operation.Through the above technical scheme, the technical problem of insufficient accuracy in the fixed-length cutting process in the related art is solved.

Description

Technical Field

[0001] This utility model relates to the field of trough forming machine technology, specifically to an M-type trough forming machine for preparing photovoltaic brackets. Background Technology

[0002] The M-shaped water trough forming machine for photovoltaic brackets is a type of cold bending machine. During operation, metal coils are released at a set speed by an unwinding device. Multiple carefully designed and arranged forming rollers gradually bend and press the coils into an M-shaped water trough. Once the set length is reached, it is cut off by a cutting device. This equipment features a reasonable structure, simple operation, and high production efficiency, and is widely used in the construction industry to facilitate the manufacturing of M-shaped water troughs for photovoltaic brackets.

[0003] According to the published information on the plate forming machine (publication number: CN214768078U), it includes: a forming machine body; a feeding mechanism on one side of the forming machine body for conveying steel plates into the forming machine body; the feeding mechanism includes a feeding frame on one side of the forming machine body, feeding rollers rotatably connected to the feeding frame, and a drive assembly for driving the steel plates; a feeding frame, located on one side of the feeding port of the forming machine body, for supporting the steel plates to be processed; multiple feeding rollers, each with its rotation axis perpendicular to the feeding direction of the steel plates; and a drive assembly, located on the feeding frame, for driving the steel plates into the forming machine body at equal step intervals. This application has the effect of improving the yield rate of the forming machine body when rolling steel plates.

[0004] In the aforementioned application, the cooperation between the feeding roller and the feeding frame and other components makes it difficult to solve the function of plastic transfer when the material is rolled and formed in the forming machine, resulting in insufficient precision of the material during the fixed-length cutting process. Therefore, we propose an M-type water tank forming machine for preparing photovoltaic brackets. Utility Model Content

[0005] To overcome the above-mentioned defects, this utility model provides an M-shaped water tank forming machine for preparing photovoltaic brackets, which solves the technical problem of insufficient precision in the fixed-length cutting process in related technologies.

[0006] According to one aspect, at least one embodiment of the present invention provides an M-shaped water tank forming machine for preparing photovoltaic brackets, comprising: a base plate, a support plate fixedly connected to the top of the base plate, a vertical plate fixedly connected to the top of the base plate, a support foot pad fixedly connected to the bottom of the base plate, and a forming and conveying mechanism provided on the top of the base plate;

[0007] The molding and conveying mechanism includes a motor, which is fixedly connected to the side of a vertical plate. A pulley is fixedly connected to the end of the output shaft of the motor. A pulley is rotatably connected to the side of the vertical plate. A belt is provided on the circumferential surface of the pulley. The pulley is connected to the pulley via the belt. A motor is fixedly connected to the side of a support plate. A rotating shaft is fixedly connected to the end of the output shaft of the motor. A gear is fixedly connected to the end of the rotating shaft away from the motor. A rotating shaft is rotatably connected to the side of the support plate. A gear is fixedly connected to one end of the rotating shaft. A molding roller is fixedly connected to the circumferential surface of the rotating shaft. A molding roller is fixedly connected to the circumferential surface of the rotating shaft.

[0008] For example, in at least one embodiment of this utility model, an M-type water tank forming machine for preparing photovoltaic brackets is provided, which further includes: a number of supporting foot pads are arranged in a linear array at the bottom of the base plate, which can evenly distribute the weight of the equipment, enhance the overall stability, and avoid deviation due to vibration during operation; and two upright plates are arranged symmetrically along the vertical central axis of the belt, which can evenly support the transmission structure, ensure uniform belt force, prevent belt deviation, improve transmission accuracy, and ensure subsequent shaping quality.

[0009] Both gear one and gear two have spokes on their sides. The spokes are arranged in a circular array on the sides of gear one and gear two. This reduces the weight of the gears themselves, lowers the motor drive load, and saves energy while ensuring the structural strength of the gears.

[0010] The support plates are provided in two symmetrical positions along the vertical central axis of the first molding roller. The number of teeth of the first gear is equal to the number of teeth of the second gear. This balances and distributes the force during the molding process, avoids excessive force on one side leading to deformation, ensures stable rotation of the molding roller, and improves the molding quality.

[0011] The diameter of the first pulley is equal to the diameter of the second pulley. The sides of the first and second shaping rollers are located on the displacement trajectory of the belt to avoid material transmission deviation due to speed difference, ensure smooth transmission, achieve seamless connection between transmission and shaping, prevent material misalignment during transfer, and improve the forming accuracy and processing continuity of the M-shaped water tank.

[0012] According to another aspect, at least one embodiment of the present invention also provides an M-shaped water tank forming machine for manufacturing photovoltaic brackets, comprising: a cutting mechanism, the cutting mechanism including a worktable, the side of the worktable being fixedly connected to the side of a support plate, a box being fixedly connected to the top of a base plate, a sprocket being fixedly connected to the side of a pulley two, a rotating shaft three being rotatably connected to the inner side of the box, a sprocket two being fixedly connected to one end of the rotating shaft three, a chain being provided on the circumferential surface of the sprocket one, the sprocket one being connected to the sprocket two via the chain, a half gear being fixedly connected to the end of the rotating shaft three away from the sprocket two, a rack being slidably connected to the side of the box, the half gear meshing with the rack, a cutting blade being fixedly connected to the side of the rack, and a spring being fixedly connected to the bottom of the rack.

[0013] For example, in at least one embodiment of this utility model, an M-type water tank forming machine for preparing photovoltaic brackets is provided, which further includes: spokes are provided on the sides of the first sprocket and the second sprocket, and the number of spokes is set to a plurality and arranged in a circumferential array on the sides of the first sprocket and the second sprocket, thereby reducing the weight of the sprockets themselves, reducing the load on the transmission system, and reducing the driving energy consumption.

[0014] The springs are provided in pairs and are symmetrical to each other along the vertical central axis of the rack. One end of each spring is located on the displacement trajectory of the rack to prevent the rack from shifting due to force on one side during reciprocating motion and to ensure that it moves smoothly along a straight line.

[0015] A slider one is fixedly connected to the side of the rack, and a slider two is fixedly connected to the side of the cutting blade. The cutting blade has a cutting edge on its side. Slider one guides the reciprocating motion of the rack, ensuring that the rack moves stably along a straight line. Slider two guides the movement of the cutting blade, ensuring that the cutting blade moves smoothly along a preset trajectory during the cutting process, avoiding deviation of the cutting position, and ensuring the accurate cutting size of the M-shaped water tank. The number of cutting edges is set to several and is arranged linearly on the side of the cutting blade, which can increase the contact area with the M-shaped water tank, disperse the cutting force, make the cutting process more labor-saving, and at the same time avoid excessive force on a single cutting edge, which would cause it to wear too quickly.

[0016] The side of the housing is provided with a sliding groove. The width of slider one and slider two is equal to the width of the sliding groove, which provides a clear movement trajectory, can eliminate the gap between them, and prevent the rack and cutter from lateral deviation or shaking during movement, ensuring that they always move stably along the preset straight line.

[0017] The beneficial effects of the embodiments of this utility model are as follows:

[0018] In this invention, the material transfer and shaping are synchronized through the cooperation of gear one, gear two, and belts within the forming and conveying mechanism. Motor one drives the pulleys and belts to form the transmission assembly, which in turn drives the shaping rollers engaged with the gears by motor two. This improves processing continuity and efficiency. Symmetrically arranged vertical plates, support plates, and parametric gears and pulleys ensure uniform force distribution and synchronized transmission, preventing material misalignment and improving the forming accuracy of the M-shaped water tank. The spoke design reduces component weight and saves energy, while the supporting feet enhance equipment stability and ensure long-term, efficient operation.

[0019] In this invention, the sprocket, chain, and half-gear components within the cutting mechanism work together, with pulley two linking the sprocket and chain drive. This eliminates the need for an external power source, saving energy and ensuring synchronization with the forming process, thus improving processing continuity. The half-gear meshes with a rack and pinion spring, enabling the cutting blade to reciprocate and efficiently cut the formed material. A symmetrical spring and slider guide structure ensures smooth and precise cutting, preventing deviations. The multi-edged cutting blade enhances the cutting effect, and the groove and slider fit together to improve motion stability. The entire system achieves integrated processing, improving production efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of one embodiment of the present invention;

[0022] Figure 2 This is a structural schematic diagram of the first cross-sectional three-dimensional appearance of the forming and conveying mechanism in one embodiment of the present invention;

[0023] Figure 3 This is a structural schematic diagram of the second cross-sectional three-dimensional appearance of the forming and conveying mechanism in one embodiment of the present invention;

[0024] Figure 4 This is a structural schematic diagram of the three-dimensional appearance of the cutting mechanism in one embodiment of the present invention;

[0025] Figure 5 This is a structural schematic diagram of the three-dimensional cross-sectional appearance of the cutting mechanism in one embodiment of the present invention.

[0026] In the diagram: 1. Base plate; 2. Support plate; 3. Vertical plate; 4. Support foot pad; 5. Molding and conveying mechanism; 51. Motor 1; 52. Pulley 1; 53. Pulley 2; 54. Belt; 55. Motor 2; 56. Shaft 1; 57. Gear 1; 58. Shaft 2; 59. Gear 2; 510. Molding roller 1; 511. Molding roller 2; 6. Cutting mechanism; 61. Workbench; 62. Box; 63. Sprocket 1; 64. Shaft 3; 65. Sprocket 2; 66. Chain; 67. Rack; 68. Cutting blade; 69. Spring; 610. Half gear; 611. Slider 1; 612. Slider 2. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0028] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-5 As shown, it illustrates an M-type water tank forming machine for preparing photovoltaic brackets in one embodiment of the present invention, comprising: a base plate 1, a support plate 2 fixedly connected to the top of the base plate 1, a vertical plate 3 fixedly connected to the top of the base plate 1, a support foot pad 4 fixedly connected to the bottom of the base plate 1, and a forming transmission mechanism 5 provided on the top of the base plate 1.

[0034] The molding and conveying mechanism 5 includes a motor 51, which is fixedly connected to the side of the upright plate 3. A pulley 52 is fixedly connected to the end of the output shaft of the motor 51. A pulley 53 is rotatably connected to the side of the upright plate 3. A belt 54 is provided on the circumferential surface of the pulley 52. ​​The pulley 52 is connected to the pulley 53 via the belt 54. A motor 55 is fixedly connected to the side of the support plate 2. A rotating shaft 56 is fixedly connected to the end of the output shaft of the motor 55. A gear 57 is fixedly connected to the end of the rotating shaft 56 away from the motor 55. A rotating shaft 58 is rotatably connected to the side of the support plate 2. A gear 59 is fixedly connected to one end of the rotating shaft 58. A molding roller 510 is fixedly connected to the circumferential surface of the rotating shaft 56. A molding roller 511 is fixedly connected to the circumferential surface of the rotating shaft 58.

[0035] In some examples, the number of support feet 4 is set to several and arranged in a linear array at the bottom of the base plate 1, which can evenly distribute the weight of the equipment, enhance the overall stability, and prevent deviation due to vibration during operation. The number of upright plates 3 is set to two and they are symmetrical to each other along the vertical central axis of the belt 54, which can evenly support the transmission structure, ensure that the belt 54 is subjected to uniform force, prevent deviation, improve transmission accuracy, and ensure the subsequent shaping quality.

[0036] Both gear 1 (57) and gear 2 (59) have spokes on their sides. The number of spokes is set to several and arranged in a circumferential array on the sides of gear 1 (57) and gear 2 (59). While ensuring the structural strength of the gears, the weight of the gears themselves is reduced, the motor drive load is reduced, and energy consumption is saved.

[0037] There are two support plates 2, which are symmetrical to each other along the vertical central axis of the molding roller 510. The number of teeth of gear 57 is equal to the number of teeth of gear 59. The force is evenly distributed during the molding process to avoid excessive force on one side and deformation, ensure the stable rotation of the molding roller and improve the molding quality.

[0038] The diameter of pulley 52 is equal to the diameter of pulley 53. The sides of molding roller 510 and molding roller 511 are located on the displacement trajectory of belt 54 to avoid material transmission deviation due to speed difference, ensure smooth transmission, achieve seamless connection between transmission and molding, prevent material misalignment during transfer, and improve the forming accuracy and processing continuity of M-shaped water tank.

[0039] For example, such as Figures 1-5 As shown, the worker places the sheet material on belt 54, starts motor 51, which drives pulley 52 to rotate. Belt 54 then drives pulley 53 to rotate synchronously, and belt 54 transports the sheet material. Simultaneously, motor 55 drives shaft 56 to rotate, and gear 57 rotates with shaft 56. Gear 57 meshes with gear 59, driving shaft 58 to rotate synchronously, causing molding rollers 510 and 511 to rotate synchronously. The sheet material is transported to the molding rollers via belt 54, where the two rollers work together to shape the material into an M-shape. The symmetrical structure and isoparametric components ensure synchronous transport and shaping, achieving coordinated operation of continuous material transport and precise shaping.

[0040] like Figures 1-5 As shown, this invention illustrates an M-type water tank forming machine for preparing photovoltaic brackets according to another embodiment of the present invention, comprising: a cutting mechanism 6, the cutting mechanism 6 including a worktable 61, the side of the worktable 61 being fixedly connected to the side of the support plate 2, a box 62 being fixedly connected to the top of the base plate 1, a sprocket 63 being fixedly connected to the side of the pulley 53, a rotating shaft 64 being rotatably connected to the inner side of the box 62, a sprocket 65 being fixedly connected to one end of the rotating shaft 64, a chain 66 being provided on the circumferential surface of the sprocket 63, the sprocket 63 being connected to the sprocket 65 via the chain 66, a half gear 610 being fixedly connected to the end of the rotating shaft 64 away from the sprocket 65, a rack 67 being slidably connected to the side of the box 62, the half gear 610 and the rack 67 meshing with each other, a cutting blade 68 being fixedly connected to the side of the rack 67, and a spring 69 being fixedly connected to the bottom of the rack 67.

[0041] In some examples, sprocket 1 63 and sprocket 2 65 have spokes on their sides. The number of spokes is set to several and arranged in a circumferential array on the sides of sprocket 1 63 and sprocket 2 65, which reduces the weight of the sprockets themselves, reduces the load on the transmission system, and reduces drive energy consumption.

[0042] There are two springs 69, which are symmetrical to each other along the vertical central axis of the rack 67. One end of the spring 69 is located on the displacement trajectory of the rack 67 to prevent the rack 67 from shifting due to force on one side during reciprocating motion, and to ensure that it moves smoothly along a straight line.

[0043] A slider 611 is fixedly connected to the side of the rack 67, and a slider 612 is fixedly connected to the side of the cutting blade 68. The cutting blade 68 has a cutting edge on its side. Slider 611 provides guidance for the reciprocating motion of the rack 67, ensuring that the rack 67 moves stably along a straight line. Slider 612 provides guidance for the movement of the cutting blade 68, ensuring that the cutting blade 68 moves smoothly along a preset trajectory during the cutting process, avoiding deviation of the cutting position, and ensuring accurate cutting dimensions of the M-shaped water tank. The number of cutting edges is set to several and is arranged linearly on the side of the cutting blade 68, which can increase the contact area with the M-shaped water tank, disperse the cutting force, make the cutting process more labor-saving, and at the same time avoid excessive force on a single cutting edge, which would cause it to wear too quickly.

[0044] The side of the housing 62 is provided with a sliding groove. The width of slider 1 611 and slider 2 612 is equal to the width of the groove, which provides a clear movement trajectory, can eliminate the gap between them, and prevent the rack 67 and the cutting blade 68 from lateral deviation or shaking during movement, ensuring that they always move stably along the preset straight line.

[0045] For example, such as Figures 1-5 As shown, when the cutting mechanism 6 is working, the power comes from pulley 2 53. Sprocket 1 63, fixed to its side, drives sprocket 2 65 to rotate via chain 66, which in turn causes shaft 3 64 and the end half-gear 610 to rotate synchronously. When half-gear 610 meshes with rack 67, it pushes rack 67 to slide along the groove on the side of housing 62. Slider 1 611 slides and guides accordingly. Rack 67 drives cutting blade 68 to move downwards synchronously. Slider 2 612 assists cutting blade 68 in precise positioning, cutting the forming material on worktable 61. At this time, spring 69 is compressed and stores energy. After half-gear 610 passes the meshing area, spring 69 releases potential energy, pulling rack 67 and cutting blade 68 back to their original positions, completing one cutting cycle and achieving coordinated operation with forming transmission mechanism 5.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A M-type water tank forming machine for preparing a photovoltaic support, characterized in that, include: The base plate (1) has a support plate (2) fixedly connected to the top of the base plate (1), a vertical plate (3) fixedly connected to the top of the base plate (1), a support foot pad (4) fixedly connected to the bottom of the base plate (1), and a forming transmission mechanism (5) provided on the top of the base plate (1). The forming and conveying mechanism (5) includes a motor (51), the side of which is fixedly connected to the side of the upright plate (3). A pulley (52) is fixedly connected to the end of the output shaft of the motor (51). A pulley (53) is rotatably connected to the side of the upright plate (3). A belt (54) is provided on the circumferential surface of the pulley (52). The pulley (52) is connected to the pulley (53) via the belt (54). A motor (53) is fixedly connected to the side of the support plate (2). 5) The output shaft of the second motor (55) is fixedly connected to the end of the shaft of the second motor (55), and the end of the shaft of the second motor (55) away from the second motor (55) is fixedly connected to the gear (57). The side of the support plate (2) is rotatably connected to the second shaft (58), and the end of the shaft of the second shaft (58) is fixedly connected to the gear (59). The circumferential surface of the shaft of the first motor (56) is fixedly connected to the first plastic roller (510), and the circumferential surface of the shaft of the second motor (58) is fixedly connected to the second plastic roller (511).

2. The M-type channel forming machine for photovoltaic support according to claim 1, characterized in that, The number of the supporting foot pads (4) is set to several and arranged in a linear array at the bottom of the base plate (1). The number of the upright plates (3) is set to two and arranged symmetrically to each other along the vertical central axis of the belt (54).

3. The M-type channel forming machine for photovoltaic support according to claim 2, characterized in that, Both gear one (57) and gear two (59) have spokes on their sides. The number of spokes is set to several and they are arranged in a circumferential array on the sides of gear one (57) and gear two (59).

4. The M-type channel forming machine for photovoltaic support according to claim 3, characterized in that, The number of the support plates (2) is set to two, and they are symmetrical to each other along the vertical central axis of the first plastic roller (510). The number of teeth of the first gear (57) is equal to the number of teeth of the second gear (59).

5. The M-type channel forming machine for photovoltaic support according to claim 4, characterized in that, The diameter of the first pulley (52) is equal to the diameter of the second pulley (53), and the sides of the first plastic roller (510) and the second plastic roller (511) are located on the displacement trajectory of the belt (54).

6. The M-type channel forming machine for photovoltaic support according to claim 5, characterized in that, A cutting mechanism (6) is provided on the top of the base plate (1). The cutting mechanism (6) includes a workbench (61). The side of the workbench (61) is fixedly connected to the side of the support plate (2). A housing (62) is fixedly connected to the top of the base plate (1). A sprocket (63) is fixedly connected to the side of the pulley (53). A rotating shaft (64) is rotatably connected to the inner side of the housing (62). A sprocket (65) is fixedly connected to one end of the rotating shaft (64). The sprocket (63) is rotatably connected to the side of the pulley (53). A chain (66) is provided on the circumferential surface of the housing (62). The first sprocket (63) is connected to the second sprocket (65) via the chain (66). A half gear (610) is fixedly connected to the end of the third shaft (64) away from the second sprocket (65). A rack (67) is slidably connected to the side of the housing (62). The half gear (610) and the rack (67) mesh with each other. A cutting blade (68) is fixedly connected to the side of the rack (67). A spring (69) is fixedly connected to the bottom of the rack (67).

7. The M-type channel forming machine for photovoltaic support according to claim 6, characterized in that, Spokes are provided on the sides of sprocket one (63) and sprocket two (65). The number of spokes is set to several and arranged in a circumferential array on the sides of sprocket one (63) and sprocket two (65).

8. The M-type channel forming machine for photovoltaic support according to claim 7, characterized in that, The springs (69) are provided in two quantities and are symmetrical to each other along the vertical central axis of the rack (67). One end of the spring (69) is located on the displacement trajectory of the rack (67).

9. The M-type channel forming machine for photovoltaic support according to claim 8, characterized in that, The rack (67) is fixedly connected to a slider one (611) on its side, and the cutting blade (68) is fixedly connected to a slider two (612) on its side. The cutting blade (68) has a cutting edge on its side, and the cutting edge is arranged in a linear array on the side of the cutting blade (68).

10. The M-type channel forming machine for photovoltaic support according to claim 9, characterized in that, The side of the box (62) is provided with a sliding groove, and the width of the first slider (611) and the second slider (612) are both equal to the width of the sliding groove.

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