A material feeding production line for ultrasonic welding

Abstract

This utility model relates to the field of ultrasonic welding technology, specifically a feeding assembly line for ultrasonic welding. It includes an ultrasonic welding machine, a feeding assembly on one side of the machine, and a transfer disc assembly mounted on one end of the feeding assembly. A robotic arm is fixed to the surface of the feeding assembly and to one side of the transfer disc assembly. This robotic arm is used to transport products from the feeding assembly to the transfer disc assembly for rotation. A robotic component is positioned between the ultrasonic welding machine and the feeding assembly. This utility model achieves automatic feeding through the feeding assembly, the transfer disc assembly, and the robotic component, improving the automation level of feeding. No manual assistance is required during the feeding process, reducing labor intensity and increasing work efficiency. Furthermore, the transfer disc assembly enables product rotation, thus improving the convenience of feeding.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic welding technology, specifically to a material feeding production line for ultrasonic welding. Background Technology

[0002] Ultrasonic welding utilizes high-frequency vibration waves transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, forming a fusion between molecular layers. However, the product needs to be fed during the welding process.

[0003] Currently, the loading of existing products is all done manually, with a low degree of automation in the loading process. This increases the labor intensity and reduces the efficiency of the loading process. Moreover, it is difficult to achieve product rotation during the loading process, which affects the convenience of loading. Therefore, there is a need for a loading production line for ultrasonic welding. Utility Model Content

[0004] The purpose of this invention is to provide a feeding production line for ultrasonic welding, so as to solve the problems of low efficiency and difficulty in achieving product rotation caused by manual feeding in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a feeding assembly line for ultrasonic welding, comprising an ultrasonic welding machine, an assembly line component placed on one side of the ultrasonic welding machine, and a transfer disc assembly installed at one end of the surface of the assembly line component; a robotic arm fixed on the surface of the assembly line component and on one side of the transfer disc assembly, the robotic arm being used to transport products conveyed from the assembly line component to the transfer disc assembly for rotation; a robotic component is provided between the ultrasonic welding machine and the assembly line component, the robotic component being used to feed products from the transfer disc assembly into the ultrasonic welding machine.

[0006] Preferably, the ultrasonic welding machine is provided in three sets, which are arranged in a U-shape, and a product unloading line is provided between the three sets of ultrasonic welding machines.

[0007] Preferably, protective railings are placed on both sides between the assembly line component and the ultrasonic welding machine. These protective railings are used for protection during the entire assembly line loading process.

[0008] Preferably, a CCD camera assembly is mounted on top of the production line assembly and directly above the transfer disk assembly. This CCD camera assembly is used for visual inspection of products in the transfer disk assembly.

[0009] Preferably, the robot assembly includes a base, a six-axis robot, a turntable fixture, and a cylinder gripper, with the six-axis robot mounted on the top of the base.

[0010] Preferably, the output end of the six-axis robot is equipped with a turntable fixture, and each of the six ends of the turntable fixture is fixed with a cylinder gripper, which is used to clamp the product in the transfer disc assembly into the ultrasonic welding machine.

[0011] Compared with existing technologies, the beneficial effects of this invention are as follows: In the implementation of this ultrasonic welding loading line, the product is first conveyed to the robotic arm via the assembly line components. Then, the robotic arm clamps the product onto the transfer disc assembly. Subsequently, the transfer disc assembly rotates the product. Next, the robotic arm clamps the rotated product onto the ultrasonic welding machine for welding. After welding, the robotic arm clamps the product from the ultrasonic welding machine onto the unloading line for unloading. This invention achieves automated loading through the assembly line components, transfer disc assembly, and robotic arm, improving the automation level of loading. No manual assistance is required during loading, reducing labor intensity and increasing work efficiency. Furthermore, the rotation function of the product via the transfer disc assembly enhances the convenience of loading. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the separated structure of this utility model;

[0014] Figure 3 This is a schematic diagram of a partial explosion structure of the present invention;

[0015] Figure 4 This is an enlarged structural schematic diagram of the robot component of this utility model.

[0016] In the diagram: 1. Ultrasonic welding machine; 11. Guardrail; 2. Production line assembly; 3. Robot assembly; 31. Base; 32. Six-axis robot; 33. Turntable fixture; 34. Cylinder gripper; 4. Transfer disc assembly; 5. Robotic arm; 6. CCD camera assembly. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0018] The present invention provides a structure for a feeding assembly line for ultrasonic welding, as follows: Figure 1 as well as Figure 3 As shown, the system includes an ultrasonic welding machine 1, which consists of three sets arranged in a U-shape. A product unloading line is provided between the three sets of ultrasonic welding machines 1. A production line assembly 2 is placed on one side of the ultrasonic welding machine 1, and a transfer disc assembly 4 is installed at one end of the surface of the production line assembly 2. Protective railings 11 are placed on both sides between the production line assembly 2 and the ultrasonic welding machine 1. These protective railings 11 are used for protection during the entire production line unloading process. A robotic arm 5 is fixed on the surface of the production line assembly 2 and on one side of the transfer disc assembly 4. The robotic arm 5 is used to transport the products conveyed from the production line assembly 2 to the transfer disc assembly 4 for rotation.

[0019] During implementation, the assembly line component 2 transports the product to the robot arm 5, and then the robot arm 5 clamps the product onto the transfer disc component 4.

[0020] Furthermore, such as Figure 2 as well as Figure 4As shown, a CCD camera assembly 6 is installed on top of the production line assembly 2 and directly above the transfer disk assembly 4. The CCD camera assembly 6 is used for visual inspection of the products in the transfer disk assembly 4. A robot assembly 3 is set between the ultrasonic welding machine 1 and the production line assembly 2. The robot assembly 3 is used to load the products in the transfer disk assembly 4 into the ultrasonic welding machine 1. The robot assembly 3 includes a base 31, a six-axis robot 32, a turntable fixture 33, and cylinder grippers 34. The six-axis robot 32 is installed on the top of the base 31. The turntable fixture 33 is installed at the output end of the six-axis robot 32. Cylinder grippers 34 are fixed to all six ends of the turntable fixture 33. The cylinder grippers 34 are used to clamp the products in the transfer disk assembly 4 into the ultrasonic welding machine 1 and clamp the products processed by the ultrasonic welding machine 1 onto the product unloading line.

[0021] During implementation, the six-axis robot 32 on the top of the base 31 drives the cylinder gripper 34 at the end of the turntable fixture 33 to move. The cylinder gripper 34 grips the product of the transfer disc assembly 4 and places it on the ultrasonic welding machine 1 for welding. After welding, the cylinder gripper 34 clamps the product of the ultrasonic welding machine 1 onto the product unloading line for unloading.

[0022] Working principle: In use, the production line component 2 first transports the product to the robot arm 5, then the robot arm 5 clamps the product onto the transfer disc component 4, and then the transfer disc component 4 drives the product to rotate 180 degrees. Next, the robot component 3 clamps the rotated product from the transfer disc component 4 and places it on the ultrasonic welding machine 1 for welding. After welding is completed, the robot component 3 clamps the product from the ultrasonic welding machine 1 onto the product unloading line for unloading.

[0023] This invention achieves automatic feeding by combining the assembly line component 2 and the transfer disc component 4 with the robot component 3, thereby improving the automation level of feeding. No manual assistance is required during the feeding process, reducing labor intensity and improving work efficiency. Moreover, this invention enables the product to rotate through the transfer disc component 4, thus improving the convenience of feeding.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An infeed line for ultrasonic welding, comprising an ultrasonic welding machine (1), characterized in that: A production line assembly (2) is placed on one side of the ultrasonic welding machine (1), and a transfer disc assembly (4) is installed at one end of the surface of the production line assembly (2). A robot arm (5) is fixed on the surface of the production line assembly (2) and on one side of the transfer disc assembly (4). The robot arm (5) is used to transport the products conveyed by the production line assembly (2) to the transfer disc assembly (4) for rotation. A robot assembly (3) is set between the ultrasonic welding machine (1) and the production line assembly (2). The robot assembly (3) is used to load the products in the transfer disc assembly (4) into the ultrasonic welding machine (1).

2. The infeed conveyor for ultrasonic welding as claimed in claim 1, characterized in that: The ultrasonic welding machine (1) is provided in three sets, which are arranged in a U-shape, and a product feeding line is provided between the three sets of ultrasonic welding machines (1).

3. The infeed conveyor for ultrasonic welding as recited in claim 1, wherein: Protective railings (11) are placed on both sides between the assembly line component (2) and the ultrasonic welding machine (1). These protective railings (11) are used for protection during the entire assembly line loading process.

4. The infeed conveyor for ultrasonic welding of claim 1, wherein: A CCD camera assembly (6) is mounted on top of the assembly line assembly (2) and directly above the transfer disk assembly (4). The CCD camera assembly (6) is used for visual inspection of the products in the transfer disk assembly (4).

5. The ultrasonic welding in-feed line of claim 1, wherein: The robot assembly (3) includes a base (31), a six-axis robot (32), a turntable fixture (33), and a cylinder gripper (34), with the six-axis robot (32) mounted on the top of the base (31).

6. An infeed conveyor for ultrasonic welding as defined in claim 5, wherein: The output end of the six-axis robot (32) is equipped with a turntable fixture (33), and each of the six ends of the turntable fixture (33) is fixed with a cylinder gripper (34), which is used to clamp the product in the transfer disc assembly (4) into the ultrasonic welding machine (1).

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