An automatic processing device for latex sponge

Abstract

This utility model discloses an automated latex sponge processing device, relating to the field of latex sponge pad processing technology. A cutter is mounted on the lower surface of the lifting plate, and a moving groove is formed on the upper surface of the processing table. A guide rod and a threaded rod are respectively arranged from front to back inside the moving groove. A moving block is slidably mounted on the outside of the guide rod and the threaded rod. A placement plate is mounted on the upper surface of the moving block. A clamping mechanism is symmetrically arranged at the end face of the upper surface of the placement plate. A limit plate is also provided inside the moving groove, and an electric push rod is mounted on the outside of the processing table. The operation of a motor on one side of the processing table causes the threaded rod to rotate, which in turn moves the placement plate to adjust the position of the latex sponge pad. Simultaneously, the limit plate provides auxiliary limiting for the placement plate, thereby enabling accurate cutting of the latex sponge pad. A pointing rod is used for pointing, achieving accurate positioning.

Description

Technical Field

[0001] This utility model relates to the field of latex sponge processing technology, and in particular to an automated latex sponge processing device. Background Technology

[0002] Latex foam is a type of sponge material made from natural or synthetic latex through a foaming process. It possesses excellent elasticity, softness, and breathability. Latex foam is widely used in furniture, mattresses, chairs, medical devices, and sports equipment, and is popular due to its comfort and durability. During the production and processing of latex foam, it needs to be cut and processed to meet the needs of different consumers.

[0003] Chinese patent discloses an automated processing equipment for latex mattresses (publication number CN21597430542U). This patented technology features a pressing structure. When the cutting tool descends to cut, the bottom end of the extrusion rod first contacts the latex mattress mold and gradually extrudes it, compressing the mold. During this process, the extrusion rod also slides further into the sleeve, allowing the bottom end of the cutting tool to cut the mold. The mold, compressed by the extrusion rod, does not wobble during the cutting process, thus improving the flatness of the cut.

[0004] However, most existing latex foam processing methods involve compressing and cutting the foam pad. Since the cutting process cannot determine the position of the foam pad, it cannot meet different cutting needs and has low practicality. For example, the aforementioned comparative document uses a method of directly cutting the compressed latex foam pad. In practical applications, when only the latex foam pad is compressed and cut, the mattress cannot be limited during cutting, resulting in the cut latex foam pad not meeting requirements and having low practicality. Therefore, those skilled in the art provide an automated latex foam processing device to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automated latex sponge processing device, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated latex sponge processing device, comprising: a processing table and a bracket mounted on the upper surface of the processing table; a cylinder mounted on the upper surface of the bracket; a lifting plate connected to the lower end of the cylinder; a cutter mounted on the lower surface of the lifting plate; a moving groove formed on the upper surface of the processing table; a guide rod and a threaded rod respectively arranged from front to back inside the moving groove; a moving block slidably mounted outside the guide rod and the threaded rod; a placement plate mounted on the upper surface of the moving block; a pressing mechanism symmetrically arranged at the end face of the upper surface of the placement plate; a limit plate also provided inside the moving groove; and an electric push rod mounted on the outer side of the processing table.

[0007] As a further technical solution of this utility model, the fixed end of the electric push rod is installed on the outside of the processing table, and the telescopic end of the electric push rod is connected to the middle position of one side of the limiting plate.

[0008] As a further technical solution of this utility model, a motor is also installed on the outside of the processing table, the drive end of the motor is connected to one end of the threaded rod, and the threaded rod is threadedly connected to the moving block.

[0009] As a further technical solution of this utility model, the fixed end of the cylinder is installed on the upper surface of the bracket, and the telescopic end of the cylinder is connected to the middle position of the upper surface of the lifting plate.

[0010] As a further technical solution of this utility model, a fixing groove is provided on the front surface of the bracket, a guide rod is provided inside the fixing groove, and a scale line is provided on the front surface of the placement plate.

[0011] As a further technical solution of this utility model, the clamping mechanism includes a mounting plate that is bolted to the rear surface of the placement plate, a second connecting plate that is mounted on the front surface of the mounting plate, a first connecting plate that is mounted on the upper surface of the second connecting plate, an electric lifting rod that is symmetrically arranged on the upper surface of the first connecting plate, and a clamping plate that is connected to the telescopic end of the electric lifting rod below the first connecting plate.

[0012] This utility model provides an automated latex sponge processing device, which has the following advantages compared with the prior art:

[0013] 1. This design provides an automated latex sponge processing device. The operation of a motor on one side of the processing table causes a threaded rod to rotate, which in turn moves a placement plate to adjust the position of the latex sponge pad. At the same time, a limiting plate is used to assist in limiting the placement plate, thereby enabling accurate cutting and processing of the latex sponge pad. A pointing rod is also used for pointing, achieving accurate positioning. It has good practicality.

[0014] 2. The latex sponge automated processing device designed in this paper uses two electric push rods in the pressing mechanism to work synchronously. This causes the pressing plate to rise and fall below the first connecting plate, thereby pressing the latex sponge pad placed on the placement plate to ensure its stability and prevent it from moving during the cutting process, which would affect the cutting quality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of an automated latex sponge processing device.

[0016] Figure 2 This is a schematic diagram of the structure of a placement plate in an automated latex sponge processing device.

[0017] Figure 3 This is a schematic diagram of the structure of a cutter in an automated latex sponge processing device.

[0018] Figure 4 This is a schematic diagram of the pressing mechanism in an automated latex sponge processing device.

[0019] In the diagram: 1. Processing table; 11. Moving slot; 2. Placement plate; 21. Moving block; 3. Pressing mechanism; 31. First connecting plate; 32. Electric lifting rod; 33. Second connecting plate; 34. Pressing plate; 35. Mounting plate; 4. Bracket; 41. Cylinder; 42. Lifting plate; 43. Cutting knife; 44. Pointing rod; 441. Fixing slot; 5. Motor; 51. Threaded rod; 52. Guide rod; 6. Limiting plate; 61. Electric push rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4This utility model provides a technical solution for an automated latex sponge processing device, comprising: a processing table 1 and a support 4 mounted on the upper surface of the processing table 1. A cylinder 41 is mounted on the upper surface of the support 4, and a lifting plate 42 is connected to the lower end of the cylinder 41. A cutter 43 is mounted on the lower surface of the lifting plate 42. A moving groove 11 is formed on the upper surface of the processing table 1. A guide rod 52 and a threaded rod 51 are respectively arranged from front to back inside the moving groove 11. A moving block 21 is slidably mounted on the outside of the guide rod 52 and the threaded rod 51. A placement plate 2 is installed on the upper surface of block 21. A pressing mechanism 3 is symmetrically arranged at the end face of the upper surface of the placement plate 2. A limit plate 6 is also provided inside the moving groove 11. An electric push rod 61 is installed on the outside of the processing table 1. This arrangement allows the latex sponge pad to be processed to be placed using the placement plate 2, and the latex sponge pad can be pressed by the pressing mechanism 3 to ensure its stability. At the same time, the limit plate 6 can hold the moving placement plate 2 in place, thereby accurately cutting the latex sponge pad. It is practical.

[0022] like Figure 2 As shown, the fixed end of the electric push rod 61 is installed on the outside of the processing table 1, and the telescopic end of the electric push rod 61 is connected to the middle position of one side of the limiting plate 6. This setting allows the limiting plate 6 to move inside the moving groove 11 when the electric push rod 61 is working. After it stops working, the limiting plate 6 can be used to limit the placement plate 2, thereby achieving the purpose of accurately positioning and cutting the latex sponge pad on the placement plate 2.

[0023] like Figure 2 As shown, a motor 5 is also installed on the outside of the processing table 1. The drive end of the motor 5 is connected to one end of the threaded rod 51. The threaded rod 51 is threadedly connected to the moving block 21. This setting utilizes the operation of the motor 5 to make the threaded rod 51 rotate inside the moving groove 11. When it rotates, the threaded rod 51 is threadedly connected to the moving block 21, thus realizing the purpose of automatically feeding the latex sponge pad by moving the placement plate 2 on the processing table 1.

[0024] like Figure 3 As shown, the fixed end of the cylinder 41 is installed on the upper surface of the bracket 4, and the telescopic end of the cylinder 41 is connected to the middle position of the upper surface of the lifting plate 42. This arrangement uses the operation of the cylinder 41 to make the lifting plate 42 rise and fall, so that the latex sponge pad on the placement plate 2 can be cut by the cutter 43.

[0025] like Figure 3 As shown, a fixing groove 441 is provided on the front surface of the bracket 4, and a guide rod 44 is provided inside the fixing groove 441. The front surface of the placement plate 2 is provided with scale lines. This setting allows the guide rod 44 inside the fixing groove 441 to point to the scale on the front surface of the placement plate 2, thereby determining the cutting position of the latex sponge pad.

[0026] like Figure 4 As shown, the clamping mechanism 3 includes a mounting plate 35 bolted to the rear surface of the placement plate 2. A second connecting plate 33 is mounted on the front surface of the mounting plate 35, and a first connecting plate 31 is mounted on the upper surface of the second connecting plate 33. Electric lifting rods 32 are symmetrically arranged on the upper surface of the first connecting plate 31. A clamping plate 34 is connected to the telescopic end of the electric lifting rods 32 below the first connecting plate 31. This arrangement uses the mounting plate 35 bolted to the rear surface of the placement plate 2 and operates through the two electric lifting rods 32 symmetrically arranged on the first connecting plate 31. This causes the clamping plate 34 to move downward to clamp the latex sponge pad placed on the placement plate 2, ensuring its stability.

[0027] The working principle of this utility model is as follows: When using the automated latex sponge pad processing device, the latex sponge pad to be cut is first placed on the placement plate 2. After placement, the two electric lifting rods 32 symmetrically arranged on the first connecting plate 31 are activated simultaneously. This causes the pressing plate 34 to move downward to press the latex sponge pad placed on the placement plate 2, ensuring its stability. After positioning, the electric push rod 61 is activated to move the limiting plate 6 inside the moving groove 11. This limits the subsequent movement of the placement plate 2 by the limiting plate 6. At the same time, the motor 5 is activated to make the thread... The rod 51 rotates inside the moving groove 11. When it rotates, the threaded rod 51 is threadedly connected to the moving block 21, which enables the placement plate 2 to be moved on the processing table 1 to achieve the purpose of automatic feeding of the latex sponge pad. After feeding, the moving block 21 will be limited by the limiting plate 6. At this time, the motor 5 is turned off to stop it. At the same time, the pointing rod 44 in the fixed groove 441 can also be used to point the placement plate 2 to achieve the purpose of accurate positioning. After positioning, the cylinder 41 on the bracket 4 will work to make the lifting plate 42 move downward. In this way, the cutter 43 on the lower surface of the lifting plate 42 can be used to cut the latex sponge pad.

[0028] The motor, cylinder, electric push rod, etc. used in this utility model are all existing known electrical devices. They are all connected to an external main controller and external power supply, and can all be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. The appropriate model is selected according to actual use. Therefore, the structure, circuit, and control principle of the device are not described in detail here.

[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. An automated latex sponge processing device, characterized in that, include: A processing table (1) and a bracket (4) installed on the upper surface of the processing table (1). A cylinder (41) is installed on the upper surface of the bracket (4). A lifting plate (42) is connected to the lower end of the cylinder (41). A cutter (43) is installed on the lower surface of the lifting plate (42). A moving groove (11) is opened on the upper surface of the processing table (1). A guide rod (52) and a threaded rod (51) are respectively arranged from front to back inside the moving groove (11). A moving block (21) is slidably installed on the outside of the guide rod (52) and the threaded rod (51). A placement plate (2) is installed on the upper surface of the moving block (21). A pressing mechanism (3) is symmetrically arranged at the end face of the upper surface of the placement plate (2). A limit plate (6) is also provided inside the moving groove (11). An electric push rod (61) is installed on the outside of the processing table (1).

2. The automated latex sponge processing device according to claim 1, characterized in that, The fixed end of the electric push rod (61) is installed on the outside of the processing table (1), and the telescopic end of the electric push rod (61) is connected to the middle position of one side of the limiting plate (6).

3. The automated latex sponge processing device according to claim 1, characterized in that, A motor (5) is also installed on the outside of the processing table (1). The driving end of the motor (5) is connected to one end of the threaded rod (51), and the threaded rod (51) is threadedly connected to the moving block (21).

4. The automated latex sponge processing device according to claim 1, characterized in that, The fixed end of the cylinder (41) is installed on the upper surface of the bracket (4), and the telescopic end of the cylinder (41) is connected to the middle position of the upper surface of the lifting plate (42).

5. The automated latex sponge processing device according to claim 1, characterized in that, The front surface of the bracket (4) is provided with a fixing groove (441), and a guide rod (44) is provided inside the fixing groove (441). The front surface of the placement plate (2) is provided with scale lines.

6. The automated latex sponge processing device according to claim 1, characterized in that, The clamping mechanism (3) includes a mounting plate (35) that is bolted to the rear surface of the placement plate (2). A second connecting plate (33) is mounted on the front surface of the mounting plate (35). A first connecting plate (31) is mounted on the upper surface of the second connecting plate (33). Electric lifting rods (32) are symmetrically arranged on the upper surface of the first connecting plate (31). A clamping plate (34) is connected to the telescopic end of the electric lifting rod (32) below the first connecting plate (31).

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