A fiberglass shaping fixture

Abstract

This utility model provides a fiberglass shaping fixture, belonging to the field of shaping fixture technology, to solve the problems of traditional push-pull fixtures being unable to adapt to the curved surface angle of products, easily causing surface scratches, and the fixed angle of the shaping mechanism making it difficult to adapt to products with different curvatures. The fixture includes a fixed base; a side plate is provided on the fixed base; a threaded hole is provided on the side plate; a fixing nut A is fixedly provided on the side plate; a screw is disposed inside the threaded hole on the fixing nut A; a connector is disposed inside the threaded hole on the screw; the connector is connected to a universal ball joint; the universal ball joint is connected to a universal stop. A movable handle is disposed inside a circular hole on the screw, converting rotational torque into linear thrust. The universal stop has a universal ball joint inside, which automatically locks rotation after contacting the product, transmitting only axial thrust and eliminating frictional damage. The universal stop is made of nylon material, forming effective contact with the curved surface of the fiberglass, conforming to different curvatures, and the nylon material causes zero damage to the product surface.

Description

Technical Field

[0001] This utility model belongs to the field of shaping tooling technology, and more specifically, it relates to a fiberglass shaping tooling. Background Technology

[0002] After fiberglass products (such as car fronts) are installed on the bracket, they sag due to their own weight, resin shrinkage, and residual stress, resulting in plastic deformation that affects the product's precision and appearance. At this time, shaping fixtures are needed to assist in the process.

[0003] Based on existing technologies, it has been found that traditional jacking fixtures cannot adapt to the curved angle of the product surface, which can easily cause surface scratches. During the tightening process, the rotational friction of the threads can easily damage the surface coating of the product. The angle of the shaping mechanism is fixed, making it difficult to adapt to products with different curvatures. Hydraulic jacks are bulky and inflexible in operation, while ordinary screw fixtures have large rotational friction during tightening and the angle is not adjustable. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a fiberglass shaping fixture to solve the issues of traditional push-pull fixtures being unable to adapt to the curved angle of the product surface, easily causing surface scratches, the thread rotation friction during the tightening process easily damaging the product surface coating, and the fixed angle of the shaping mechanism making it difficult to adapt to products with different curvatures.

[0005] This utility model discloses a fiberglass shaping fixture, which is achieved through the following specific technical means:

[0006] A fiberglass shaping fixture includes a fixed base;

[0007] The fixed base is provided with a side plate; the side plate is provided with a threaded hole; a fixing nut A is fixedly provided on the side plate; a screw is provided inside the threaded hole on the side plate; the screw is provided inside the threaded hole on the fixing nut A; a threaded hole is provided at the bottom of the screw; a connector is provided inside the threaded hole on the screw; the connector is connected to a universal ball joint; the universal ball joint is connected to a universal joint.

[0008] Furthermore, the mounting base is provided with mounting slots; there are four sets of mounting slots; the upper and lower mounting slots are arranged correspondingly to each other; the threaded holes on the side plate correspond to the threaded holes on the fixing nut A; the fixing nut A is set to an M18 hexagonal nut.

[0009] Furthermore, the screw head is provided with a through circular hole; a movable handle is provided inside the circular hole of the screw head; the screw specification is set to M18; and the end of the movable handle is set as a cylindrical protrusion.

[0010] Furthermore, the connector is externally threaded; the threads of the connector are compatible with the threaded holes on the screw; a fixing nut B is provided on the connector; the external thread specification of the connector is set to M8.

[0011] Furthermore, the universal joint is configured as a frustum-shaped structure; the universal joint is rotatably connected to the universal ball joint; and the universal joint is made of nylon.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In this device, a fixing nut A is provided. The fixing nut A is welded to the side plate. The fixing nut A provides a high load-bearing threaded interface, which enhances the torsional strength. The force is sufficient to complete the shaping of the fiberglass product without damaging the threads. The screw is installed inside the threaded hole on the fixing nut A. The axial displacement is achieved by rotation. The thrust is adjustable. The movable handle is set inside the round hole on the screw. The rotational torque is converted into linear thrust, which saves effort. The cylindrical protrusion can play a role in preventing it from falling off.

[0014] 2. This device includes a universal joint, which is rotatably connected to a universal ball joint. The universal joint inside the universal joint automatically locks off rotation after contacting the product, transmitting only axial thrust and eliminating friction damage. The universal joint is made of nylon and forms effective contact with the curved surface of fiberglass, conforming to different curvatures. The nylon material causes zero damage to the product surface, and the spherical surface adapts to ±15° tilt angle. The universal joint is connected to the screw via an M8 connector, allowing for easy replacement of the joint if damaged, reducing maintenance costs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0016] Figure 2 This is a top-view three-dimensional structural diagram of this utility model.

[0017] Figure 3 This is a partially exploded three-dimensional structural diagram of the present invention.

[0018] Figure 4 This is a three-dimensional exploded view of the screw and contact head of this utility model.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0020] 1. Fixed base; 101. Mounting slot; 102. Side plate; 2. Fixed nut A; 3. Screw; 4. Movable handle; 5. Connector; 501. Fixed nut B; 6. Universal ball joint; 7. Universal stop. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0022] Example:

[0023] As attached Figure 1 To be continued Figure 4 As shown:

[0024] This utility model provides a fiberglass shaping fixture, including a fixed base 1;

[0025] A side plate 102 is provided on the mounting base 1; a threaded hole is provided on the side plate 102; a fixing nut A2 is fixedly provided on the side plate 102; a screw 3 is provided inside the threaded hole on the side plate 102; the screw 3 is located inside the threaded hole on the fixing nut A2; a threaded hole is provided at the bottom of the screw 3; a connector 5 is provided inside the threaded hole on the screw 3; the connector 5 is connected to a universal ball joint 6; the universal ball joint 6 is connected to a universal joint 7; the mounting base 1 here is used to be installed on the brackets on both sides of the front of the vehicle through the mounting groove 101 and locked with bolts, and the screw is provided... 3 is used to rotate the universal joint 7 to lightly contact the car body. The stroke of the screw 3 here is set to 200mm. The connector 5 here is used to be installed inside the threaded hole on the screw 3 through the external thread. It can be easily replaced separately after damage, reducing maintenance costs. The modular design makes the replacement cost less than 10% of the overall tooling. The universal ball joint 6 is set to adapt to ±15° tilt angle. The universal joint 6 is set inside the universal joint 7. After contacting the product, it automatically locks the rotation and only transmits axial thrust to eliminate friction damage. The angle adaptation range of the universal joint 7 is ±20°.

[0026] Among them, such as Figure 3 As shown, the mounting base 1 is provided with mounting grooves 101; there are four sets of mounting grooves 101; the upper and lower mounting grooves 101 are arranged correspondingly to each other; the threaded holes on the side plate 102 correspond to the threaded holes on the fixing nut A2; the fixing nut A2 is set as an M18 hexagonal nut; the fixing nut A2 here provides a high load-bearing threaded interface, which enhances the torsional strength, and the force is sufficient to complete the shaping of the fiberglass product without damaging the threads.

[0027] Among them, such as Figure 3 As shown, the head of the screw 3 has a through round hole; the inside of the round hole at the head of the screw 3 is a movable handle 4; the screw 3 is of size M18; the end of the movable handle 4 is a cylindrical protrusion; when the movable handle 4 is operated, the rotational torque is converted into linear thrust, and the cylindrical protrusion can play a role in preventing dislodgement.

[0028] Among them, such as Figure 4As shown, the connector 5 has external threads; the threads of the connector 5 are compatible with the threaded hole on the screw 3; a fixing nut B501 is provided on the connector 5; the external thread specification of the connector 5 is set to M8; the connector 5 here is used to install the screw 3 so that the internal threaded hole can be easily disassembled and replaced.

[0029] Among them, such as Figure 4 As shown, the universal joint 7 is set as a frustum-shaped structure; the universal joint 7 is rotatably connected to the universal ball joint 6; the universal joint 7 is made of nylon; the universal joint 7 here is made of nylon material to form effective contact with the fiberglass curved surface, conforming to different curvatures, and the nylon material causes zero damage to the product surface.

[0030] In another embodiment, by changing the size of the universal joint 7 and the screw 3 (e.g., Φ30 / Φ50 joint, L=300 / 400 screw) to adjust the contact surface size and stroke, it can be expanded to various product shaping scenarios.

[0031] The specific usage and function of this embodiment are as follows:

[0032] In this utility model, when using this device, two tooling fixtures are symmetrically installed on the supports on both sides of the front of the vehicle. The fixed seat 1 is locked by the bolts installed inside the mounting groove 101. Rotating the movable handle 4 causes the screw 3 to rotate, and the universal head 7 lightly touches the vehicle body. The universal head 7 adapts to the curved surface angle. The universal head 7 has a universal ball joint 6 inside, which automatically locks the rotation after contacting the product, transmitting only axial thrust and eliminating friction damage. The universal head 7 is made of nylon material to form effective contact with the fiberglass curved surface, conforming to different curvatures. The nylon material causes zero damage to the product surface. Continue to rotate the movable handle 4 to apply the pushing force until the vehicle body returns to the designed shape. After holding the pressure for 24 hours to set the shape, rotate the movable handle 4 in the opposite direction to unload the tooling. By rotating the fixing nut B501 separately, the connector 5 can be disassembled, so that the universal head 7 can be replaced separately, making the operation more convenient.

Claims

1. A glass fiber reinforced plastic shaping tool, characterized by: Includes a fixed base (1); The fixed base (1) is provided with a side plate (102); the side plate (102) is provided with a threaded hole; a fixing nut A (2) is fixedly provided on the side plate (102); a screw (3) is provided inside the threaded hole on the side plate (102); the screw (3) is provided inside the threaded hole on the fixing nut A (2); a threaded hole is provided at the bottom of the screw (3); a connector (5) is provided inside the threaded hole on the screw (3); the connector (5) is connected to a universal ball joint (6); the universal ball joint (6) is connected to a universal head (7).

2. The fiberglass shaping fixture according to claim 1, characterized in that: The mounting base (1) is provided with mounting grooves (101); there are four sets of mounting grooves (101); the upper and lower mounting grooves (101) are arranged corresponding to each other; the threaded holes on the side plate (102) correspond to the threaded holes on the fixing nut A (2); the fixing nut A (2) is set to an M18 hexagonal nut.

3. The fiberglass shaping fixture according to claim 1, characterized in that: The screw (3) has a through hole at its head; a movable handle (4) is provided inside the hole at the head of the screw (3); the screw (3) is of size M18; and the end of the movable handle (4) is a cylindrical protrusion.

4. The fiberglass shaping fixture according to claim 1, characterized in that: The connector (5) is provided with threads on the outside; the threads of the connector (5) are adapted to the threaded hole on the screw (3); a fixing nut B (501) is provided on the connector (5); the external thread specification of the connector (5) is set to M8.

5. The fiberglass shaping fixture according to claim 1, characterized in that: The universal joint (7) is configured as a frustum-shaped structure; the universal joint (7) is rotatably connected to the universal ball joint (6); the universal joint (7) is made of nylon.

Images