Supercapacitor vibration feed device

Abstract

This utility model relates to the field of capacitor manufacturing technology and discloses a supercapacitor vibratory feeding device, including a vibratory feeder. A mounting base is installed at the lower part of the vibratory feeder, and a mounting plate is installed at the lower part of the mounting base. A floating groove is fixedly formed at the lower part of the mounting plate, and a floating block is installed inside the floating groove. A spring is fixedly installed at the lower part of the floating block. A spherical groove is formed at the lower part of the mounting plate, and a ball hinge is installed inside the spherical groove. An elastic support plate is fixedly installed at the lower part of the ball hinge. Bases are fixedly installed at the lower parts of the elastic support plate and the lower end of the spring. Through the coordinated arrangement of the mounting base, mounting plate, mounting column, mounting bolts, floating groove, floating block, spring, spherical groove, ball hinge, elastic support plate, and base, energy loss can be effectively reduced, the transmission effect improved, and the feeding capacity enhanced.

Description

Technical Field

[0001] This utility model relates to the field of capacitor production technology, specifically to a supercapacitor vibration feeding device. Background Technology

[0002] Supercapacitors, also known as electrochemical capacitors, farad capacitors, or gold capacitors, are a new type of energy storage device with unique performance characteristics between traditional capacitors and batteries. Supercapacitors achieve efficient energy storage through double-layer electrolysis and redox reactions, combining the rapid charge-discharge characteristics of traditional capacitors with the energy storage capacity of batteries.1 Their capacity range is typically from microfarads to farads, far exceeding the microfarad range of ordinary electrolytic capacitors. They are mainly used in electronic products and the automotive industry. Vibratory feeders are used for feeding supercapacitors during production.

[0003] In an existing publicly available patent, "A Bucket-Type Electromagnetic Vibratory Feeder for Conveying Capacitor Covers (Publication No.: CN212952647U)," a bucket is included. A bottom plate is provided on the lower side of the bucket. A main buffer mechanism is provided between the bucket and the bottom plate. The main buffer mechanism includes an upper connecting plate and a lower connecting plate, which are respectively connected to the bucket and the bottom plate. A supporting rotating shaft is connected between the upper and lower connecting plates. A limiting block is sleeved on the side wall of the supporting rotating shaft. A supporting rod is hinged to the limiting block. A connecting rod is connected to the end of the supporting rod away from the limiting block. A cavity matching the connecting rod is provided inside the upper connecting plate. This utility model uses a bucket-type electromagnetic vibratory feeding system. A buffer mechanism is added between the hopper and the floor of the feeder to reduce the noise generated by the hopper during operation, reduce the vibration caused by the hopper to the vibrator, reduce the possibility of loosening and falling off of the internal components of the feeder due to long-term vibration, and reduce the phenomenon of feeder deviation and inaccurate feeding, thereby increasing work efficiency. However, some defects still exist in use. Although the shock-absorbing spring can buffer the vibration caused by the vibrator, the spring and other elastic structures are fixedly installed on the equipment, and the vibration energy can easily be transmitted to the outside through the base, which will lead to the loss of vibration energy and a reduction in effective amplitude, thus affecting the efficiency of capacitor feeding. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a supercapacitor vibration feeding device that effectively reduces energy loss, improves transmission efficiency, and enhances feeding capacity, thus solving the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the following technical solution is provided: a supercapacitor vibratory feeding device, comprising a vibratory feeder, a mounting base installed at the lower part of the vibratory feeder, a mounting plate installed at the lower part of the mounting base, a floating groove fixedly opened at the lower part of the mounting plate, a floating block installed inside the floating groove, a spring fixedly installed at the lower part of the floating block, a spherical groove opened at the lower part of the mounting plate, a ball hinge installed inside the spherical groove, an elastic support plate fixedly installed at the lower part of the ball hinge, and bases fixedly installed at the lower part of the elastic support plate and the lower end of the spring.

[0008] Preferably, a mounting post is fixedly mounted on the upper part of the mounting plate, and threaded holes are opened on the outer surface of the mounting base and the outer surface of the mounting post, with mounting bolts threaded onto the inner wall of the threaded holes.

[0009] Preferably, the outer sides of both the floating block and the ball hinge are wrapped with elastic rubber.

[0010] Preferably, a discharge channel is fixedly installed on the upper part of the vibratory feeder, a threaded rod is threaded on the outer side of the discharge channel, a limiting plate is rotatably installed on the end of the threaded rod near the discharge channel, a limit rod is installed on the surface of the limiting plate, and the limit rod is slidably connected to the surface of the discharge channel.

[0011] Preferably, a first cylinder is fixedly installed on the surface of the discharge channel, and a clamping plate is fixedly installed on the telescopic end of the first cylinder.

[0012] Preferably, a mounting frame is fixedly installed on the upper part of the discharge channel, a second cylinder is fixedly installed on the surface of the mounting frame, a pressure plate is fixedly installed on the lower end of the second cylinder, and an infrared sensor is installed on the lower part of the mounting frame. The infrared sensor and the PLC controller are electrically connected.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a supercapacitor vibration feeding device, which has the following beneficial effects:

[0015] 1. This supercapacitor vibratory feeding device, through the coordinated arrangement of mounting base, mounting plate, mounting column, mounting bolt, floating groove, floating block, spring, spherical groove, spherical hinge, elastic support plate, and base, effectively reduces energy loss, improves transmission effect, and enhances feeding capacity.

[0016] 2. This supercapacitor vibratory feeding device, through the coordinated arrangement of the discharge channel, threaded rod, limiting plate, first cylinder, clamping plate, mounting frame, second cylinder, and pressure plate, achieves the effect of orderly and quantitatively conveying capacitors and preventing blockage during feeding. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side sectional view of the present invention.

[0019] Figure 3 This is a schematic cross-sectional view of the spherical groove structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the overall upper structure of this utility model.

[0021] In the diagram: 1. Vibrating feeder; 2. Discharge channel; 3. Threaded rod; 4. Limiting plate; 5. First cylinder; 6. Clamping plate; 7. Mounting bracket; 8. Second cylinder; 9. Pressure plate; 10. Mounting base; 11. Mounting plate; 12. Mounting column; 13. Mounting bolt; 14. Floating groove; 15. Floating block; 16. Spring; 17. Spherical groove; 18. Spherical hinge; 19. Elastic support plate; 20. Base. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments. Obviously, the described embodiments are only some embodiments, not all embodiments. Based on the embodiments described, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection.

[0023] Example 1:

[0024] Please see Figure 1-4 A supercapacitor vibratory feeding device includes a vibratory feeder 1, a mounting base 10 installed at the lower part of the vibratory feeder 1, a mounting plate 11 installed at the lower part of the mounting base 10, a floating groove 14 fixedly opened at the lower part of the mounting plate 11, a floating block 15 installed inside the floating groove 14, a spring 16 fixedly installed at the lower part of the floating block 15, a spherical groove 17 opened at the lower part of the mounting plate 11, a ball hinge 18 installed inside the spherical groove 17, an elastic support plate 19 fixedly installed at the lower part of the ball hinge 18, and a base 20 fixedly installed at the lower part of the elastic support plate 19 and the lower end of the spring 16.

[0025] Specifically, the floating block 15 is not fixedly installed in the floating groove 14, and the floating block 15 is rectangular. The floating block 15 and the floating groove 14 allow a displacement of 2-5 mm, while the ball hinge 18 allows an offset of ±2°.

[0026] Preferably, a mounting post 12 is fixedly mounted on the upper part of the mounting plate 11, and threaded holes are opened on the outer surface of the mounting base 10 and the outer surface of the mounting post 12, and mounting bolts 13 are threaded on the inner wall of the threaded holes.

[0027] Specifically, the mounting base 10 can be fixed on the mounting column 12 by the mounting bolts 13 on both sides, which facilitates the installation and disassembly of the vibratory feeder and makes maintenance convenient.

[0028] Preferably, the outer sides of both the floating block 15 and the ball hinge 18 are covered with elastic rubber.

[0029] Specifically, elastic rubber can absorb high-frequency micro-vibrations.

[0030] Working principle: When the vibrating feeder 1 is working, the vibration energy is transmitted downwards. At this time, the lower spring 16 and the elastic support plate 19 will vibrate. At the same time, the floating block 15 at the upper end of the spring 16 will move in the floating groove 14 with the vibration. Meanwhile, the ball hinge 18 can also be offset in the ball groove 17. The spring 16 and the elastic support plate 19 are both floatingly connected to prevent them from being connected to the vibrating feeder. This means that the spring 16 and the elastic support plate 19 are no longer rigidly fixed to the mounting base 10 as in traditional installations. This makes it difficult for the vibration energy to be transmitted to the outside through the base 20, which can effectively reduce energy loss, improve the transmission effect, and enhance the feeding capacity.

[0031] Example 2:

[0032] Please see Figure 1-4 The upper part of the vibrating feeder 1 is fixedly installed with a discharge channel 2. A threaded rod 3 is threadedly installed on the outer side of the discharge channel 2. A limiting plate 4 is rotatably installed on one end of the threaded rod 3 near the discharge channel 2. A limit rod is installed on the surface of the limiting plate 4. The limit rod and the surface of the discharge channel 2 are slidably connected.

[0033] Specifically, the rotation of the threaded rod 3 can drive the movement of the limiting plate 4, while the limiting rod can ensure that the limiting plate moves in a straight line.

[0034] Preferably, a first cylinder 5 is fixedly installed on the surface of the discharge channel 2, and a clamping plate 6 is fixedly installed on the telescopic end of the first cylinder 5.

[0035] Specifically, the surface of the card plate 6 is provided with a rubber preservation layer.

[0036] Preferably, a mounting frame 7 is fixedly installed on the upper part of the discharge channel 2, a second cylinder 8 is fixedly installed on the surface of the mounting frame 7, a pressure plate 9 is fixedly installed on the lower end of the second cylinder 8, and an infrared sensor is installed on the lower part of the mounting frame 7. The infrared sensor and the PLC controller are electrically connected.

[0037] Specifically, the surface of the pressure plate 9 is also provided with a rubber protective layer, and the mounting bracket 7 is provided with the front and rear ends of the pressure plate 9. The pressure plates 9 at the front and rear ends can cut off the capacitor delivery process.

[0038] Working principle: Capacitors enter the discharge channel through a vibratory feeder. By rotating the threaded rod 3, the position of the limiting plate 4 in the discharge channel can be adjusted according to the size of the capacitors, allowing the capacitors to move neatly. When the infrared sensor detects the set number of capacitors, the second cylinder 8 drives the pressure plate 9 to move downward, cutting off the capacitors. Then, the first cylinder 5 drives the pressure plate 9 to press down on one side of the capacitors, preventing them from moving. After the first batch of capacitors has moved for a certain period of time, the front pressure plate 9 is moved, causing the restricted capacitors to move forward. Then, the rear pressure plate 9 moves upward, causing the capacitors to move to the pressure plate 9. This process is repeated, thus achieving orderly and quantitative feeding of capacitors and preventing blockages during feeding.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A supercapacitor vibration feeding device, comprising a vibration feeder (1), characterized in that: The vibrating feeder (1) is equipped with a mounting base (10) at its lower part, and a mounting plate (11) is installed at the lower part of the mounting base (10). A floating groove (14) is fixedly opened at the lower part of the mounting plate (11). A floating block (15) is installed inside the floating groove (14). A spring (16) is fixedly installed at the lower part of the floating block (15). A spherical groove (17) is opened at the lower part of the mounting plate (11). A ball hinge (18) is installed inside the spherical groove (17). An elastic support plate (19) is fixedly installed at the lower part of the ball hinge (18). A base (20) is fixedly installed at the lower part of the elastic support plate (19) and the lower end of the spring (16). A PLC controller is installed on the outside of the vibrating feeder (1).

2. A supercapacitor vibration feed device according to claim 1, wherein: The mounting plate (11) is fixedly mounted with a mounting column (12). The outer surface of the mounting base (10) and the outer surface of the mounting column (12) are provided with threaded holes. The inner wall of the threaded hole is threaded with a mounting bolt (13).

3. A supercapacitor vibration feed device according to claim 1, wherein: The outer sides of the floating block (15) and the ball hinge (18) are both wrapped with elastic rubber.

4. A supercapacitor vibration feeder device according to claim 1, characterized in that: The upper part of the vibrating feeder (1) is fixedly installed with a discharge channel (2). A threaded rod (3) is threaded on the outer side of the discharge channel (2). A limiting plate (4) is rotatably installed on one end of the threaded rod (3) near the discharge channel (2). A limiting rod is installed on the surface of the limiting plate (4). The limiting rod and the surface of the discharge channel (2) are slidably connected.

5. A supercapacitor vibration feed device according to claim 4, wherein: A first cylinder (5) is fixedly installed on the surface of the discharge channel (2), and a clamping plate (6) is fixedly installed on the telescopic end of the first cylinder (5).

6. A supercapacitor vibration feed device according to claim 4, wherein: A mounting frame (7) is fixedly installed on the upper part of the discharge channel (2). A second cylinder (8) is fixedly installed on the surface of the mounting frame (7). A pressure plate (9) is fixedly installed on the lower end of the second cylinder (8). An infrared sensor is installed on the lower part of the mounting frame. The infrared sensor is electrically connected to the PLC controller.

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