Vial collating mechanism
By designing a supply device, an alignment device, and a conveying device, and utilizing belt drive and pushing components to automatically align medicine bottles, the problem of uneven arrangement of medicine bottles is solved, and the processing efficiency of the production line is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DUBANG PHARMA
- Filing Date
- 2025-07-09
- Publication Date
- 2026-07-03
AI Technical Summary
The existing medicine bottle sorting mechanism cannot automatically align the medicine bottles, resulting in uneven arrangement of the bottles and affecting the processing efficiency of subsequent processes.
Design a medicine bottle sorting mechanism, including a feeding device, an alignment device, and a conveying device. The medicine bottles are aligned by a belt drive assembly and a pushing assembly, and the medicine bottles are neatly arranged by a conveyor belt and an alignment plate.
It enables automatic alignment of medicine bottles, improves the production efficiency of the production line, and ensures the smooth progress of subsequent processes for medicine bottles.
Smart Images

Figure CN224449329U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pharmaceutical packaging equipment technology, and in particular relates to a medicine bottle sorting mechanism. Background Technology
[0002] A bottle unscrambler is a machine that disperses and arranges haphazardly stacked plastic bottles onto a conveyor belt, ensuring they stand upright in a neat and orderly fashion to meet the requirements of high automation. Its function is to organize randomly piled beverage bottles, arranging them in a structured and directional manner on the conveyor belt for high-speed and efficient transport to other machines for the next process (such as filling, labeling, and packing), thereby improving the overall production line efficiency. In pharmaceutical manufacturing processes, a large number of medicine bottles also require unscrambling and sorting.
[0003] A published patent discloses a bottle unscrambler for pharmaceutical production, comprising a machine body with a transmission component and a combing component mounted on the top. The machine body consists of a shell, moving wheels, and a control key. The moving wheels are mounted on the bottom of the machine body, and the control key is located on one side of the machine body. An internal transmission component is installed, consisting of a motor A, a planetary reducer, a motor B, a conveyor roller, a transfer pulley, a transmission gear, a driven gear, and a gear shaft. Compared to existing bottle unscramblers for pharmaceutical production, this method, by using the transmission component to drive the combing component to comb the glass bottles, significantly reduces labor costs. It also provides better protection for the bottles during combing and transportation, improving bottle integrity. Furthermore, it can be integrated with other production equipment to form a production line, greatly increasing production efficiency. However, the combed bottles are not arranged neatly enough, which is detrimental to subsequent processing steps, requiring manual adjustment of the bottle positions and reducing the production line's efficiency. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned technical problems by providing a medicine bottle sorting mechanism that can automatically align multiple medicine bottles, facilitating subsequent processing of the bottles and improving the production efficiency of the production line.
[0005] In view of this, the present invention provides a medicine bottle sorting mechanism, characterized in that it includes:
[0006] A supply device, on which a medicine bottle is provided;
[0007] An alignment device is disposed on one side of the supply device and is used to align the positions of multiple medicine bottles.
[0008] A conveying device is provided at the conveying end of the supply device, and the supply device is used to convey the medicine bottles on the supply device to the alignment device.
[0009] In this technical solution, the medicine bottles on the supply device are transported into the alignment device by the conveying device. The medicine bottles are aligned on the alignment device, and multiple medicine bottles are arranged neatly to facilitate the processing of the medicine bottles in subsequent processes, thereby improving the production efficiency of the production line.
[0010] Furthermore, the supply device includes a conveyor belt, which is horizontally positioned below the conveying device. The width of the conveyor belt is greater than the diameter of one medicine bottle and less than the sum of the diameters of two medicine bottles.
[0011] In this technical solution, the supply direction of the conveyor belt is towards the conveying device, and the width of the conveyor belt is greater than the diameter of a medicine bottle so that the medicine bottle can be better placed on the conveyor belt, so that the medicine bottles can be arranged in a row on the conveyor belt, and prevent the medicine bottles from falling off the conveyor belt during the supply movement.
[0012] Furthermore, a workbench is provided below the alignment device, the workbench is located on one side of the conveying device, and a moving component is provided on the workbench for moving the medicine bottle onto the alignment device.
[0013] In this technical solution, the moving component can use a belt drive to move the medicine bottle toward the alignment device.
[0014] Furthermore, the moving component includes a conveyor belt, which is horizontally arranged on the worktable. The upper surface of the conveyor belt is on the same plane as the upper surface of the conveyor belt, and the moving direction of the conveyor belt is perpendicular to the feeding direction of the conveyor belt.
[0015] Furthermore, the conveying device includes a fixed frame, a pushing component, and a driving component. The fixed frame is fixedly arranged on both sides of the conveyor belt along its length. The pushing component is rotatably mounted on the fixed frame. The driving component is fixedly mounted on the fixed frame. The pushing component is used to push the medicine bottle onto the conveyor belt, and the driving component is used to drive the pushing component to rotate.
[0016] Furthermore, the driving component includes:
[0017] A belt drive assembly is mounted on a fixed frame. A pair of belt drive assemblies are provided. The transmission direction of the belt drive assembly is perpendicular to the supply direction of the conveyor belt. A pushing component is provided on the outer surface of the belt drive assembly.
[0018] A rotating rod is provided, which is disposed between a pair of belt drive assemblies. There are two rotating rods, and the two ends of the rotating rods are respectively fixedly connected to the belt drive assemblies.
[0019] A motor, the motor is fixedly arranged on a fixed frame, and the conveying end of the motor is connected to one end of a rotating rod.
[0020] In this technical solution, when the motor starts to work, the motor drives the rotating rod to rotate, and the rotating rod drives the belt transmission component to rotate, so as to make the pushing component on the belt transmission component rotate.
[0021] Furthermore, the pushing component includes:
[0022] A connecting piece, the connecting piece is fixedly arranged on the outer surface of the belt transmission component, and the connecting piece is perpendicular to the surface of the belt transmission component;
[0023] A support arm, the support arm is fixedly arranged on the connecting piece, and the length of the support arm is less than the height of the fixed frame;
[0024] A push plate, the push plate is rotatably arranged on the fixed frame, the surface of the push plate is a horizontal plane, the push plate is fixedly connected perpendicular to the support arm, and the conveyor belt is arranged on the rotation path of the push plate.
[0025] In this technical solution, the belt transmission component rotates to drive the push plate to rotate, and the push plate pushes the medicine bottles from the supply device onto the moving component during the movement. During the pushing process, multiple medicine bottles will be aligned under the action of the push plate, so that multiple medicine bottles are arranged in a neat row, facilitating subsequent processing of the medicine bottles.
[0026] Furthermore, multiple groups of the pushing components are arranged along the outer contour direction of the belt transmission component.
[0027] In this technical solution, multiple groups of pushing components facilitate the pushing components to push the medicine bottles in a cycle, improving work efficiency.
[0028] Furthermore, the workbench includes a first space and a second space, and the alignment device includes:
[0029] A support frame, the support frame is fixedly arranged on the workbench, the support frame is in a "冂" shape, the vertical rods of the support frame are arranged on both sides of the conveyor belt, and the support frame is arranged at the junction of the first space and the second space;
[0030] An alignment plate, the alignment plate is horizontally arranged under the support frame, and a connecting rod is fixedly arranged on the alignment plate, and the connecting rod is perpendicularly connected to the cross plate of the support frame.
[0031] In this technical solution, the pushing component pushes a row of medicine bottles onto the first space of the conveyor belt. Under the transmission of the conveyor belt, the medicine bottles reach the alignment plate and stop moving under the obstruction of the alignment plate. Under the pushing of the pushing component and the transmission movement of the conveyor belt, multiple rows of neatly arranged and closely attached medicine bottles are formed on the first space.
[0032] Furthermore, a cylinder is fixedly mounted on the support frame, and one end of the cylinder is connected to a connecting rod.
[0033] In this technical solution, the cylinder controls the connecting rod to move up and down, which in turn drives the alignment plate to move up and down. When the first space is filled with medicine bottles, the alignment plate is controlled to rise, allowing the medicine bottles to pass through the first space to the second space, and thus enter the subsequent processing of the medicine bottles.
[0034] The beneficial effects of this utility model are:
[0035] 1. This utility model realizes that the belt drive assembly rotates to drive the pusher plate to rotate. During the movement, the pusher plate pushes the medicine bottle from the supply device to the moving assembly. During the pushing process, multiple medicine bottles are aligned under the action of the pusher plate, so that multiple medicine bottles are arranged into a neat row. Under the pushing of the pushing assembly and the conveyor belt, the medicine bottles are arranged into a neat row with close contact, so as to facilitate the subsequent processing of the medicine bottles. Attached Figure Description
[0036] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0037] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0038] Figure 3 This is a schematic diagram of the structure of the conveying device of this utility model;
[0039] Figure 4 This is a schematic diagram of the alignment device of this utility model;
[0040] Figure 5 This is a schematic diagram of the aligned structure of the medicine bottle of this utility model;
[0041] In the diagram: 1. Supply device; 2. Medicine bottle; 3. Alignment device; 4. Conveying device; 5. Conveyor belt; 6. Workbench; 7. Conveyor belt; 8. Fixing frame; 9. Pushing assembly; 10. Drive assembly; 11. Belt drive assembly; 12. Rotating rod; 13. Motor; 14. Connector; 15. Support arm; 16. Push plate; 17. First space; 18. Second space; 19. Support frame; 20. Alignment plate; 21. Cylinder; 22. Connecting rod. Detailed Implementation
[0042] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0043] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0044] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0045] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0046] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0047] Example 1:
[0048] like Figure 1-5 As shown, the front indicates the direction of movement of the mechanism. This utility model provides a medicine bottle 2 sorting mechanism, including:
[0049] A supply device 1, on which a medicine bottle 2 is provided;
[0050] Alignment device 3, which is disposed on one side of supply device 1, is used to align the positions of multiple medicine bottles 2;
[0051] A conveying device 4 is provided at the conveying end of the supply device 1, which is used to convey the medicine bottle 2 on the supply device 1 to the alignment device 3.
[0052] The medicine bottles 2 on the supply device 1 are transported into the alignment device 3 by the conveyor device 4. The medicine bottles 2 are aligned on the alignment device 3, and multiple medicine bottles 2 are arranged neatly to facilitate the subsequent processing of the medicine bottles 2, thereby improving the production efficiency of the production line.
[0053] The supply device 1 includes a conveyor belt 5, which is horizontally arranged below the conveying device 4. The width of the conveyor belt 5 is greater than the diameter of one medicine bottle 2 and less than the sum of the diameters of two medicine bottles 2.
[0054] The supply direction of the conveyor belt 5 is close to the direction of the conveying device 4. The width of the conveyor belt 5 is greater than the diameter of a medicine bottle 2 so that the medicine bottle 2 can be better placed on the conveyor belt 5 so that the medicine bottles 2 can be arranged in a row on the conveyor belt 5 and prevent the medicine bottles 2 from falling off the conveyor belt 5 during the supply movement.
[0055] A workbench 6 is provided below the alignment device 3. The workbench 6 is located on one side of the conveying device 4. A moving component is provided on the workbench 6. The moving component is used to move the medicine bottle 2 onto the alignment device 3.
[0056] The moving component can use a belt drive to move the medicine bottle 2 toward the alignment device 3.
[0057] The moving component includes a conveyor belt 7, which is horizontally arranged on the worktable 6. The upper surface of the conveyor belt 7 is on the same plane as the upper surface of the conveyor belt 5, and the moving direction of the conveyor belt 7 is perpendicular to the feeding direction of the conveyor belt 5.
[0058] The conveying device 4 includes a fixed frame 8, a pushing component 9, and a driving component 10. The fixed frame 8 is fixedly arranged on both sides of the conveyor belt 5 along its length. The pushing component 9 is rotatably arranged on the fixed frame 8. The driving component 10 is fixedly arranged on the fixed frame 8. The pushing component 9 is used to push the medicine bottle 2 onto the conveyor belt 7. The driving component 10 is used to drive the pushing component 9 to rotate.
[0059] The driving component 10 includes:
[0060] A belt drive assembly 11 is mounted on a fixed frame 8. A pair of belt drive assemblies 11 are provided. The transmission direction of the belt drive assembly 11 is perpendicular to the supply direction of the conveyor belt 5. A pusher assembly 9 is provided on the outer surface of the belt drive assembly 11.
[0061] Rotating rod 12, the rotating rod 12 is disposed between a pair of belt drive assemblies 11, and there are two rotating rods 12, the two ends of the rotating rod 12 are respectively fixedly connected to the belt drive assembly 11;
[0062] Motor 13 is fixedly mounted on the fixed frame 8, and the conveying end of motor 13 is connected to one end of a rotating rod 12.
[0063] Motor 13 starts working, and motor 13 drives rotating rod 12 to rotate. Rotating rod 12 drives belt drive assembly 11 to rotate, thereby causing pushing component 9 on belt drive assembly 11 to rotate.
[0064] The push component 9 includes:
[0065] Connector 14, the connection is fixedly disposed on the outer surface of belt drive assembly 11, and the connector 14 is perpendicular to the surface of belt drive assembly 11;
[0066] Support arm 15, which is fixedly mounted on connector 14, and the length of support arm 15 is less than the height of fixing frame 8;
[0067] A push plate 16 is rotatably arranged on a fixing frame 8. The surface of the push plate 16 is a horizontal plane. The push plate 16 is fixedly connected to a support arm 15 perpendicularly. The conveyor belt 5 is arranged on the rotation path of the push plate 16.
[0068] The belt drive assembly 11 rotates to drive the push plate 16 to rotate. During the movement of the push plate 16, the medicine bottles 2 are pushed from the supply device 1 onto the moving assembly. During the pushing process, multiple medicine bottles 2 are aligned under the action of the push plate 16, so that multiple medicine bottles 2 are arranged in a neat row, facilitating subsequent processing of the medicine bottles 2.
[0069] Multiple groups of the pushing assemblies 9 are arranged along the outer contour direction of the belt drive assembly 11.
[0070] Multiple groups of the pushing assemblies 9 facilitate the pushing assemblies 9 to push the medicine bottles 2 cyclically, improving work efficiency.
[0071] The workbench 6 includes a first space 17 and a second space 18. The alignment device 3 includes:
[0072] A support frame 19 is fixedly arranged on the workbench 6. The support frame 19 is in a shape of "冂". The vertical rods of the support frame (19) are arranged on both sides of the conveyor belt (7). The support frame 19 is arranged at the junction of the first space 17 and the second space 18.
[0073] An alignment plate 20 is horizontally arranged below the support frame 19. A connecting rod 22 is fixedly arranged on the alignment plate 20. The connecting rod 22 is perpendicularly connected to the cross plate of the support frame 19.
[0074] The pushing assembly 9 pushes a row of medicine bottles 2 onto the first space 17 of the conveyor belt 7. Under the conveyance of the conveyor belt 7, the medicine bottles 2 reach the alignment plate 20 and stop moving under the block of the alignment plate 20. Under the pushing of the pushing assembly 9 and the conveyance of the conveyor belt 7, multiple rows of neatly arranged and closely attached medicine bottles 2 are formed on the first space 17.
[0075] A cylinder 21 is fixedly arranged on the support frame 19. One end of the cylinder 2 is connected to the connecting rod 22.
[0076] The cylinder 21 controls the connecting rod 22 to move up and down,带动 the alignment plate 20 to move up and down together. When the first space 17 is filled with medicine bottles 2, by controlling the alignment plate 20 to rise, the medicine bottles 2 can pass through the first space 17 to reach the second space 18, thus entering the subsequent processing process of the medicine bottles 2.
[0077] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A vial grooming mechanism, characterized by, include: A supply device (1) is provided with a medicine bottle (2). Alignment device (3), which is disposed on one side of supply device (1), is used to align the positions of multiple medicine bottles (2); A conveying device (4) is provided at the conveying end of the supply device (1), which is used to convey the medicine bottle (2) on the supply device (1) to the alignment device (3).
2. A vial grooming mechanism according to claim 1, wherein, The supply device (1) includes a conveyor belt (5), which is horizontally positioned below the conveying device (4). The width of the conveyor belt (5) is greater than the diameter of one medicine bottle (2) and less than the sum of the diameters of two medicine bottles (2).
3. A vial raking mechanism according to claim 1, wherein, A workbench (6) is provided below the alignment device (3). The workbench (6) is located on one side of the conveying device (4). A moving component is provided on the workbench (6). The moving component is used to move the medicine bottle (2) onto the alignment device (3).
4. A vial grooming mechanism according to claim 3, wherein, The moving component includes a conveyor belt (7) which is horizontally arranged on the workbench (6). The upper surface of the conveyor belt (7) is on the same plane as the upper surface of the conveyor belt (5). The moving direction of the conveyor belt (7) is perpendicular to the supply direction of the conveyor belt (5).
5. A vial raking mechanism according to claim 1 wherein, The conveying device (4) includes a fixed frame (8), a pushing component (9), and a driving component (10). The fixed frame (8) is fixedly arranged on both sides of the conveyor belt (5) along its length. The pushing component (9) is rotatably arranged on the fixed frame (8). The driving component (10) is fixedly arranged on the fixed frame (8). The pushing component (9) is used to push the medicine bottle (2) onto the conveyor belt (7). The driving component (10) is used to drive the pushing component (9) to rotate.
6. A vial grooming mechanism according to claim 5, wherein, The driving component (10) includes: A belt drive assembly (11) is mounted on a fixed frame (8). A pair of belt drive assemblies (11) are provided. The transmission direction of the belt drive assembly (11) is perpendicular to the supply direction of the conveyor belt (5). A push assembly (9) is provided on the outer surface of the belt drive assembly (11). Rotating rod (12), the rotating rod (12) is disposed between a pair of belt drive assemblies (11), the rotating rod (12) is provided in two, and the two ends of the rotating rod (12) are respectively fixedly connected to the belt drive assembly (11); The motor (13) is fixedly mounted on the fixed frame (8), and the conveying end of the motor (13) is connected to one end of a rotating rod (12).
7. A vial raking mechanism according to claim 5 wherein, The push component (9) includes: A connector (14) is fixedly disposed on the outer surface of the belt drive assembly (11), and the connector (14) is perpendicular to the surface of the belt drive assembly (11). Support arm (15), the support arm (15) is fixedly mounted on the connector (14), and the length of the support arm (15) is less than the height of the fixing frame (8); Push plate (16), the push plate (16) is rotationally arranged on the fixed frame (8), the surface of the push plate (16) is a horizontal plane, the push plate (16) is fixedly connected perpendicular to the support arm (15), and the conveyor belt (5) is arranged on the rotation path of the push plate (16).
8. A vial raking mechanism according to claim 7, wherein, Multiple groups of the pushing components (9) are arranged along the outer contour direction of the belt transmission component (11).
9. A vial raking mechanism according to claim 3, wherein, The workbench (6) includes a first space (17) and a second space (18), and the alignment device (3) includes: Support frame (19), the support frame (19) is fixedly arranged on the workbench (6), the support frame (19) is in a "冂" shape, the vertical rods of the support frame (19) are arranged on both sides of the conveyor belt (7), and the support frame (19) is arranged at the junction of the first space (17) and the second space (18); Alignment plate (20), the alignment plate (20) is horizontally arranged below the support frame (19), a connecting rod (22) is fixedly arranged on the alignment plate (20), and the connecting rod (22) is perpendicularly connected to the cross plate of the support frame (19).
10. A vial raking mechanism according to claim 9, wherein, A cylinder (21) is fixedly arranged on the support frame (19), and one end of the cylinder (21) is connected to the connecting rod (22).