A high-efficiency carpet winding and rewinding machine

Abstract

This utility model discloses a high-efficiency carpet winding and rewinding machine, relating to the field of carpet winding technology. It aims to solve the shortcomings of existing carpet winding machines in automatic feeding, bundling, and conveying, as well as the need to improve winding efficiency and practicality. The key technical points include a support base, with a mounting base fixedly connected to its upper surface. A bearing is mounted on the upper end of the mounting base, and a tube seat is installed inside the bearing. A winding roller is fixedly mounted at the central axis position of the tube seat. A linear module is arranged below the winding roller, and a feeding pusher is fixedly mounted on the moving end of the linear module. An automatic belt-binding machine is located at one end of the winding roller, and a belt conveyor is located on one side of the automatic belt-binding machine. This achieves efficient winding operations and automatic feeding, bundling, and conveying, resulting in high practicality.

Description

Technical Field

[0001] This utility model relates to the field of carpet winding technology, and in particular to a high-efficiency carpet winding and rewinding machine. Background Technology

[0002] In the modern carpet manufacturing industry, various manufacturing machines are used to handle different processes in carpet production. In the final stage of carpet production, the carpet needs to be wound. To ensure winding efficiency, winding machines are often used to wind the carpet.

[0003] Existing carpet winding machines have shortcomings in automatic feeding, bundling, and conveying, and their winding efficiency and practicality need to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a carpet high-efficiency winding and rewinding machine that can perform efficient winding operations and automatically realize material feeding, bundling and conveying operations, making it highly practical.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A high-efficiency carpet winding and rewinding machine includes a support base, an mounting base fixedly connected to the upper surface of the support base, a bearing mounted on the upper end of the mounting base, and a tube seat mounted inside the bearing. A winding roller is fixedly mounted at the central axis position of the tube seat. A linear module is arranged below the winding roller. A feeding push plate is fixedly mounted on the moving end of the linear module. An automatic belt tensioning machine is arranged at one end of the winding roller, and a belt conveyor is arranged on one side of the automatic belt tensioning machine.

[0007] By adopting the above technical solution, effective winding operations can be performed. After winding, the material can be automatically unloaded, bundled, and conveyed, making it highly practical.

[0008] Furthermore, the outer surface of the feeding pusher plate is provided with through holes, and the winding roller passes through the through holes on the outer surface of the feeding pusher plate.

[0009] By adopting the above technical solution, it is ensured that the feeding pusher plate can move outside the winding roller.

[0010] Furthermore, a track seat is fixedly connected to one outer surface of the mounting base, a slide rod is fixedly connected to the inner bottom surface of the track seat, and a slider is slidably installed on the outside of the slide rod and in the slide groove of the track seat. A limit rod is installed on one outer surface of the slider, and the limit rod is distributed parallel to the winding roller.

[0011] By adopting the above technical solution, the limiting rod can be used to limit the operation of the rolled material and prevent the rolled material from becoming loose.

[0012] Furthermore, a spring is sleeved on the outside of the slide rod inside the track seat, and the two ends of the spring abut against the inner bottom surface of the track seat and the lower surface of the slider, respectively.

[0013] By adopting the above technical solution, the tightness between the limiting rod and the coil material can be improved.

[0014] Furthermore, a clamping groove is provided on the end face of the winding roller.

[0015] By adopting the above technical solution, one end of the carpet can be conveniently restricted and restrained.

[0016] Furthermore, a motor mounting base is fixedly connected to one outer surface of the mounting base, a motor is fixedly mounted on the outer surface of the motor mounting base, a second gear is fixedly mounted on one end of the rotating shaft of the motor, and a first gear is externally sleeved and fixed on one end of the tube base, with the first gear meshing with the second gear.

[0017] By adopting the above technical solution, the kinetic energy of the motor can be transmitted to the tube socket using the first gear and the second gear.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] 1. This utility model allows for the winding of a carpet by inserting one end of the carpet into the clamping groove of the winding roller, then rotating the winding roller to effectively wind the carpet. After winding, the linear module is activated, which drives the feeding push plate to move along the axial direction of the winding roller, gradually pushing the rolled carpet into the binding position of the automatic belt binding machine. The automatic belt binding machine then binds the rolled carpet. As the feeding push plate continues to move, the rolled carpet is gradually pushed onto the belt conveyor. The belt conveyor is then activated to transport the wound and bound carpet. The entire winding machine can automatically perform feeding, binding, and conveying operations, effectively improving both functionality and practicality.

[0020] 2. During the winding process, the limiting rod is placed against the outermost side of the roll material. As the winding continues, the diameter of the roll material gradually increases. At this time, the roll material can drive the limiting rod to move, which in turn drives the slider to slide in the groove of the track seat. The spring is compressed, which ensures that the limiting rod limits the roll material and avoids the roll material from becoming loose after winding is completed, thus effectively improving the stability of carpet winding. Attached Figure Description

[0021] Figure 1 This is a first-view perspective view of the three-dimensional structure of this utility model;

[0022] Figure 2This is a second perspective view of the three-dimensional structure of this utility model;

[0023] Figure 3 This utility model Figure 1 Enlarged view of point A;

[0024] Figure 4 This utility model Figure 2 Enlarged view of point B.

[0025] In the diagram: 1. Support base; 2. Mounting base; 3. Linear module; 4. Feeding push plate; 5. Automatic belt winding machine; 6. Belt conveyor; 7. Winding roller; 8. Clamping groove; 9. Limiting rod; 10. Motor mounting base; 11. Tube base; 12. First gear; 13. Second gear; 14. Motor; 15. Track base; 16. Slider; 17. Spring. Detailed Implementation

[0026] The method of this utility model will be further described in detail below with reference to the accompanying drawings.

[0027] Reference Figure 1 , Figure 2 A high-efficiency carpet winding and unwinding machine includes a support base 1, a mounting base 2 fixedly connected to the upper surface of the support base 1, a bearing mounted on the upper end of the mounting base 2, and a tube seat 11 installed inside the bearing. A winding roller 7 is fixedly mounted at the central axis position of the tube seat 11. A linear module 3 is arranged below the winding roller 7, and a feeding push plate 4 is fixedly mounted on the moving end of the linear module 3. An automatic belt tensioning machine 5 is arranged at one end of the winding roller 7, and a belt conveyor 6 is arranged on one side of the automatic belt tensioning machine 5. A clamping groove 8 is provided on the end face of the winding roller 7. A through hole is provided on the outer surface of the feeding push plate 4, and the winding roller 7 passes through the through hole on the outer surface of the feeding push plate 4. This allows one end of the carpet to be inserted into the winding roller 7 during the winding process. The carpet is placed into the clamping groove 8 of the winding roller 7, and then the winding roller 7 is rotated. The rotating winding roller 7 can effectively wind the carpet. After winding, the linear module 3 is started. The linear module 3 drives the feeding push plate 4 to move along the axial direction of the winding roller 7, and then gradually pushes the rolled carpet into the binding position of the automatic strapping machine 5. Then the automatic strapping machine 5 is used to bind the rolled carpet. As the feeding push plate 4 continues to move, the rolled carpet can be gradually pushed onto the belt conveyor 6. Then the belt conveyor 6 is started. The belt conveyor 6 can transport the wound and bound carpet. The entire winding machine can automatically perform feeding, binding and conveying operations, and its functionality and practicality are effectively improved.

[0028] Reference Figure 1 , Figure 3A track seat 15 is fixedly connected to one outer surface of the mounting base 2. A slide rod is fixedly connected to the inner bottom surface of the track seat 15. A slider 16 is slidably installed on the outside of the slide rod and in the groove of the track seat 15. A limit rod 9 is installed on one outer surface of the slider 16. The limit rod 9 is distributed parallel to the winding roller 7. A spring 17 is sleeved on the outside of the slide rod inside the track seat 15. The two ends of the spring 17 abut against the inner bottom surface of the track seat 15 and the lower surface of the slider 16, respectively. During the winding process, the limit rod 9 can be used to abut against the outermost side of the roll. As the winding continues, the diameter of the roll gradually increases. At this time, the roll can drive the limit rod 9 to move, thereby driving the slider 16 to slide in the groove of the track seat 15. The spring 17 is compressed, ensuring the limit rod 9 to limit the roll, avoiding the roll from becoming loose after winding, and effectively improving the stability of carpet winding.

[0029] Reference Figure 2 , Figure 4 A motor mounting base 10 is fixedly connected to one outer surface of the mounting base 2. A motor 14 is fixedly mounted on the outer surface of the motor mounting base 10. A second gear 13 is fixedly mounted on one end of the rotating shaft of the motor 14. A first gear 12 is sleeved and fixed on the outside of one end of the tube base 11. The first gear 12 and the second gear 13 are meshed and connected. When winding, the motor 14 can be started, and the motor 14 drives the second gear 13 to rotate. Since the first gear 12 and the second gear 13 are meshed and connected, and the first gear 12 is sleeved and fixed on the outside of one end of the tube base 11, the rotation of the second gear 13 can effectively drive the tube base 11 to rotate, thereby driving the winding roller 7 to rotate, providing power for the winding of the carpet.

[0030] Working Principle: In use, first install the machine in the designated position. At this point, a winding operation can be performed. During winding, insert one end of the carpet into the clamping groove 8 of the winding roller 7. Then start the motor 14. The motor 14 drives the second gear 13 to rotate. Since the first gear 12 and the second gear 13 are meshed and connected, and the first gear 12 is sleeved and fixed to the outside of one end of the tube seat 11, the rotation of the second gear 13 can effectively drive the tube seat 11 to rotate, thereby driving the winding roller 7 to rotate. The rotating winding roller 7 can effectively wind the carpet. After winding is complete, start the linear module 3. The linear module 3 drives the feeding pusher 4 to move along the axial direction of the winding roller 7, thereby gradually pushing the rolled carpet into the wrapping position of the automatic strapping machine 5. Then, the automatic belt-bundling machine 5 is used to bundle the rolled carpet. As the feeding pusher 4 continues to move, the rolled carpet can be gradually pushed onto the belt conveyor 6. Then, the belt conveyor 6 is started, and the belt conveyor 6 can transport the rolled and bundled carpet. The entire winding machine can automatically perform feeding, bundling and conveying operations. During the entire winding process, the limiting rod 9 is used to abut against the outermost side of the rolled material. As the winding continues, the diameter of the rolled material gradually increases. At this time, the rolled material can drive the limiting rod 9 to move, which in turn drives the slider 16 to slide in the groove of the track seat 15. The spring 17 is compressed, which ensures that the limiting rod 9 limits the rolling material and avoids the rolled material from becoming loose after the winding is completed, effectively improving the stability of the carpet winding.

[0031] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high efficiency carpet winding and rolling machine comprising a support base (1), characterized in that: A mounting base (2) is fixedly connected to the upper surface of the support base (1). A bearing is installed at the upper end of the mounting base (2), and a tube seat (11) is installed inside the bearing. A winding roller (7) is fixedly installed at the central axis position of the tube seat (11). A linear module (3) is provided below the winding roller (7). A feeding push plate (4) is fixedly installed at the moving end of the linear module (3). An automatic belt tensioning machine (5) is provided at one end of the winding roller (7), and a belt conveyor (6) is provided on one side of the automatic belt tensioning machine (5).

2. A high efficiency carpet winding and rolling machine as claimed in claim 1 wherein: The outer surface of the feeding push plate (4) is provided with a through hole, and the winding roller (7) passes through the through hole on the outer surface of the feeding push plate (4).

3. A high efficiency carpet winding and rolling machine as claimed in claim 1 wherein: A track seat (15) is fixedly connected to one side of the outer surface of the mounting base (2). A slide rod is fixedly connected to the inner bottom surface of the track seat (15). A slider (16) is slidably installed on the outside of the slide rod and in the groove of the track seat (15). A limit rod (9) is installed on one side of the outer surface of the slider (16). The limit rod (9) is distributed parallel to the winding roller (7).

4. A high efficiency carpet winding and rolling machine as claimed in claim 3 wherein: A spring (17) is sleeved on the outside of the slide rod inside the track seat (15). The two ends of the spring (17) abut against the bottom surface inside the track seat (15) and the lower surface of the slider (16), respectively.

5. A high efficiency carpet winding and rolling machine as claimed in claim 1 wherein: The winding roller (7) has a clamping groove (8) on its end face.

6. A high efficiency carpet winding and rolling machine as claimed in claim 1 wherein: A motor mounting base (10) is fixedly connected to one side of the outer surface of the mounting base (2). A motor (14) is fixedly mounted on the outer surface of the motor mounting base (10). A second gear (13) is fixedly mounted on one end of the rotating shaft of the motor (14). A first gear (12) is externally sleeved and fixed on one end of the tube seat (11). The first gear (12) and the second gear (13) are meshed and connected.

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