A carpet rolling device
By integrating a cleaning device into the carpet winding unit, the problem of dust and impurities getting stuck during carpet winding is solved by using a brush roller and an air pump to clean the carpet surface dust simultaneously, achieving efficient cleaning and winding results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGXIN JINFENG ECOLOGICAL FIBER CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-30
AI Technical Summary
When carpets are rolled up for storage, surface dust and impurities become trapped, affecting cleanliness and reducing the effectiveness and practicality of the carpet winding machine.
A carpet rolling device was designed, equipped with a cleaning unit including a treatment box, a brush roller and an air pump. The brush roller is driven by a servo motor to rotate and clean the carpet surface, while the air pump is used to suck up dust and impurities, achieving simultaneous cleaning and rolling.
The efficient removal of dust from the carpet surface during the winding process ensures the cleanliness of the carpet, facilitates subsequent use, and improves the functionality and performance of the winding machine.
Smart Images
Figure CN224429573U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carpet technology, and in particular to a carpet winding device. Background Technology
[0002] A carpet winding machine is a piece of equipment specifically used in the carpet production process. It is mainly used to wind the produced carpets or other textile materials into rolls according to certain requirements, making them convenient for storage and transportation. Its function is to neatly roll up the woven carpets according to the set specifications in the final stage of the carpet production line, ensuring the quality and appearance of the carpets.
[0003] When using a traditional carpet winding machine, the carpet can be wound by the roller driven by the carpet winding machine motor (model Y132S-4). However, in actual use, it has been found that when the carpet is wound and stored, dust and impurities on the carpet surface will be trapped in the carpet roll, affecting the cleanliness of the carpet surface. This affects the normal use of the carpet and reduces the effectiveness and practicality of the carpet winding machine. Utility Model Content
[0004] The technical problem this invention aims to solve is that when carpets are rolled and stored, dust and impurities on the carpet surface are trapped in the carpet roll, affecting the cleanliness of the carpet surface and thus affecting the normal use of the carpet afterwards. This also reduces the effectiveness and practicality of the carpet rolling machine.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a carpet winding device, including a winding machine, a button is provided on the surface of the winding machine, a roll and a push plate are installed on the surface of the winding machine, wherein the push plate is sleeved on the arc surface of the roll, a limit roller is provided on one side of the winding machine, and a cleaning device is provided on the surface of the winding machine, wherein the cleaning device cleans the rolled carpet with the aid of a treatment box and a brush roller.
[0006] The effect achieved by the above components is as follows: when using a winding machine to roll up and store carpet, first pass the carpet through the cleaning device, then along the guide rod, so that one end of the carpet is fitted into the slot of the drum. Then operate the button to start the winding machine, so that the internal drive motor drives the drum to rotate, and the cleaning device will run at the same time. At this time, during the carpet winding process, the cleaning device will clean the surface of the carpet. After the winding is completed, the push plate of the winding machine pushes the carpet roll off the drum with the help of pneumatic thrust.
[0007] Preferably, the cleaning device includes a treatment box, which is installed on one side of the winding machine, and has strip-shaped through holes on both sides of its surface. Two brush rollers are rotatably mounted through the surface of the winding machine, and gears are respectively installed at one end of the two brush rollers and the two gears mesh with each other. A servo motor is installed on the surface of the treatment box, and the servo motor is connected and fixed to one of the brush rollers by means of a coupling. An output pipe is connected to one side of the treatment box, and the cross-section of the output pipe is "Y". An air pump is installed on the surface of the winding machine, and the input end of the air pump is fixedly connected to one end of the output pipe.
[0008] The effect achieved by the above components is that when the winding machine is used to roll up and store the carpet, it can simultaneously and efficiently clean the surface of the carpet, thus ensuring the cleanliness of the carpet during winding and storage, facilitating convenient and direct use later, and improving the functionality and effectiveness of the winding machine.
[0009] Preferably, brush plates are installed on both sides of the inner wall of the treatment box, wherein the brush plates enhance the cleaning effect of the cleaning device.
[0010] The effect achieved by the above components is that, through the setting of the brush plates, when the carpet is being cleaned by the rotating brush roller, the two sides of the carpet surface slide and rub against the two brush plates of the treatment box during the rolling and sliding process, thereby further removing dust and impurities from the carpet surface.
[0011] Preferably, reinforcing rings are installed on both sides of the surface of the treatment box at the positions of the through holes, wherein the reinforcing rings enhance the treatment effect on the carpet surface.
[0012] The effect achieved by the above-mentioned components is as follows: by setting up the reinforcing ring, the inner wall of the reinforcing ring is provided with a hook surface similar to Velcro, so when the carpet passes through the through hole of the treatment box, the dust and impurities on the carpet surface can be further removed by sliding friction with the inner wall of the reinforcing ring.
[0013] Preferably, the output end of the air pump is equipped with a reinforcing cover, wherein the reinforcing cover enhances the performance of the air pump.
[0014] The effect achieved by the above-mentioned components is that, by setting up the reinforcing cover, when dust and impurities are output by the air pump, the dust and impurities can be output downwards more effectively, thus making it less likely for secondary adhesion to the carpet to occur.
[0015] Preferably, the cleaning device further includes a filter screen, wherein two fixing plates are mounted on the surface of the filter screen, and the fixing plates are connected and fixed to the reinforcing cover by bolts.
[0016] The effect achieved by the above components is as follows: when reinforcing the device, the filter screen can be attached to the opening of the reinforcing cover, and then the bolts can be threaded through the surface of the fixing plate to make the bolts threadedly connected to the surface of the reinforcing cover, thus fixing the position of the filter screen. At this time, the dust and impurities output by the air pump will be intercepted by the filter screen, which is convenient for processing and ensures the stable flow of air.
[0017] Preferably, a connecting rope is installed on the surface of the fixing plate, wherein the other end of the connecting rope is connected and fixed to the surface of the reinforcing cover.
[0018] The effect achieved by the above components is that the connecting rope makes the filter screen easier to handle during use, and allows for easier and faster disassembly and fixing when removing impurities from the surface of the filter screen.
[0019] The beneficial effects of this utility model are:
[0020] When the winding machine is used to roll up and store carpets, it can simultaneously and efficiently clean the carpet surface, thus ensuring the cleanliness of the carpet during winding and storage, facilitating convenient and direct use later, and improving the functionality and effectiveness of the winding machine. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the cleaning device of this utility model;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the processing box of this utility model;
[0025] Figure 4 This is a structural schematic diagram of the reinforcing cover position of this utility model;
[0026] Figure 5 This is a flowchart illustrating the working process of the winding machine of this utility model.
[0027] Legend: 1. Winding machine; 2. Cleaning device; 21. Processing box; 22. Through hole; 23. Brush roller; 24. Servo motor; 25. Gear; 26. Output pipe; 27. Air pump; 28. Reinforcing cover; 29. Brush plate; 210. Reinforcing ring; 211. Filter screen; 212. Fixing plate; 213. Bolt; 214. Connecting rope; 3. Drum; 4. Button; 5. Push plate; 6. Guide rod; 7. Limit roller. Detailed Implementation
[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] Figure 1 and Figure 2 The carpet winding device shown includes a winding machine 1, a button 4 on the surface of the winding machine 1, a roll 3 and a push plate 5 mounted on the surface of the winding machine 1, wherein the push plate 5 is sleeved on the arc surface of the roll 3, a limit roller 7 is provided on one side of the winding machine 1, and a cleaning device 2 is provided on the surface of the winding machine 1, wherein the cleaning device 2 cleans the rolled carpet with the aid of a treatment box 21 and a brush roller 23.
[0031] Figures 1-5The cleaning device 2 shown includes a processing box 21, which is installed on one side of the winding machine 1. The processing box 21 has slotted through holes 22 on both sides of its surface. Two brush rollers 23 are rotatably mounted through the surface of the winding machine 1. Gears 25 are respectively mounted at one end of each brush roller 23, and the two gears 25 mesh with each other. A servo motor 24 is mounted on the surface of the processing box 21, and the servo motor 24 is connected and fixed to one of the brush rollers 23 via a coupling. A conveyor belt is connected to one side of the processing box 21. The output pipe 26 has a Y-shaped cross-section. An air pump 27 is installed on the surface of the winding machine 1, and the input end of the air pump 27 is fixedly connected to one end of the output pipe 26. When using the winding machine 1 to wind and store carpet, first, the carpet is passed through the inner wall of the processing box 21, so that the carpet passes through the through holes 22 on both sides of the processing box 21, and passes between the two brush rollers 23 on the inner wall of the processing box 21. Then, along the guide rod 6, one end of the carpet is fitted into the slot of the roll 3. Then, the winding machine is started by operating the button 4. 1. The internal drive motor (model Y132S-4) drives the drum 3 to rotate, and the cleaning device 2 operates simultaneously. During the carpet winding process, the servo motor 24 (model Omron R88M) on the surface of the processing box 21 operates. Because the two brush rollers 23 are connected and meshed through the gear 25, the two brush rollers 23 rotate and rub against the carpet surface during the carpet's sliding winding, thereby scraping away dust and impurities on the carpet surface. At the same time, the air pump 27 (model HRB) on one side of the winding machine 1 operates to generate negative pressure airflow. At this time, the dust and impurities in the processing box 21 are sucked in through the output and finally output to the outside through the air pump 27. After the winding is completed, the push plate 5 of the winding machine 1 pushes the carpet roll out of the drum 3 with the help of pneumatic propulsion. At this time, when the winding machine 1 is used to wind and store the carpet, it can simultaneously and efficiently clean the surface of the carpet, thereby ensuring the cleanliness of the carpet during winding and storage, facilitating convenient and direct use later, and improving the functionality and use effect of the winding machine 1.
[0032] Figures 1-4The processing box 21 shown has brush plates 29 installed on both sides of its inner wall. The brush plates 29 enhance the cleaning effect of the cleaning device 2. By setting the brush plates 29, when the carpet is cleaned by the rotating brush roller 23, the carpet surface can slide and rub against the two brush plates 29 of the processing box 21 during the rolling and sliding process, thereby further removing dust and impurities from the carpet surface. Reinforcing rings 210 are installed on both sides of the surface of the processing box 21 at the position of the through hole 22. The reinforcing rings 210 enhance the treatment effect on the carpet surface. By setting the reinforcing rings 210, the inner wall of the reinforcing rings 210 is provided with a hook surface similar to Velcro. Therefore, when the carpet passes through the through hole 22 of the processing box 21, the dust and impurities on the carpet surface can be further removed by sliding friction with the inner wall of the reinforcing rings 210.
[0033] Figure 1 , Figure 2 and Figure 4 The air pump 27 shown is equipped with a reinforcing cover 28 at its output end. The reinforcing cover 28 enhances the performance of the air pump 27. By setting the reinforcing cover 28, when the air pump 27 outputs dust and impurities, the dust and impurities can be output downwards more effectively, thus preventing secondary adhesion to the carpet. The cleaning device 2 also includes a filter screen 211. Two fixing plates 212 are installed on the surface of the filter screen 211. The fixing plates 212 are connected and fixed to the reinforcing cover 28 by bolts 213. When reinforcing the device, the filter screen 211 can be attached to the opening of the reinforcing cover 28, and the bolts 213 can be threaded through the surface of the fixing plates 212, so that the bolts 213 are threadedly connected to the surface of the reinforcing cover 28, thus fixing the position of the filter screen 211. At this time, the dust and impurities output by the air pump 27 will be intercepted by the filter screen 211, making it easy to handle and ensuring stable airflow.
[0034] Figure 1 , Figure 2 and Figure 4 The surface of the fixed plate 212 shown is equipped with a connecting rope 214, the other end of which is connected and fixed to the surface of the reinforcing cover 28. The setting of the connecting rope 214 makes it easier to take the filter screen 211 out during use, so that it can be more convenient and quick to disassemble and fix when treating impurities on the surface of the filter screen 211.
[0035] Working principle: When using the winding machine 1 to wind and store carpet, the carpet is first passed through the inner wall of the processing box 21, through the through holes 22 on both sides of the processing box 21, and between the two brush rollers 23 on the inner wall of the processing box 21. Then, along the guide rod 6, one end of the carpet is fitted into the slot of the drum 3. Then, the winding machine 1 is started by operating the button 4, causing the internal drive motor to rotate the drum 3. During the carpet winding process, the limit roller 7 on the winding machine 1 will continuously press against the carpet surface of the drum 3. At the same time, the servo motor 24 on the surface of the processing box 21 will run. Because the two brush rollers 23 are connected and meshed through the gear 25, the carpet is wound and stored in a circular motion. When the carpet slides and rolls up, the two brush rollers 23 rotate and rub against the carpet surface, thereby scraping away dust and impurities. At the same time, the air pump 27 on one side of the winding machine 1 will operate to generate negative pressure airflow. At this time, the dust and impurities in the treatment box 21 will be sucked in through the output and finally output to the outside through the air pump 27. After the winding is completed, the push plate 5 of the winding machine 1 pushes the carpet roll out of the drum 3 with the help of pneumatic push. At this time, when the winding machine 1 is used to roll up and store the carpet, it can simultaneously and efficiently clean the surface of the carpet, so as to ensure the cleanliness of the carpet when it is rolled up and stored, which facilitates convenient and direct use later, improving the functionality and use effect of the winding machine 1.
[0036] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A carpet winding device, comprising a winding machine (1), characterized in that: The surface of the winding machine (1) is provided with a button (4), and the surface of the winding machine (1) is provided with a drum (3) and a push plate (5), wherein the push plate (5) is sleeved on the arc surface of the drum (3), a limit roller (7) is provided on one side of the winding machine (1), and a cleaning device (2) is provided on the surface of the winding machine (1), wherein the cleaning device (2) cleans the wound carpet with the aid of a treatment box (21) and a brush roller (23).
2. The carpet winding device according to claim 1, characterized in that: The cleaning device (2) includes a processing box (21), which is installed on one side of the winding machine (1), and the surface of the processing box (21) is provided with strip-shaped through holes (22) on both sides. The surface of the winding machine (1) is provided with two brush rollers (23) that rotate through it. One end of each of the two brush rollers (23) is equipped with a gear (25), and the two gears (25) mesh with each other. The surface of the processing box (21) is equipped with a servo motor (24), which is connected and fixed to one of the brush rollers (23) by means of a coupling. One side of the processing box (21) is connected with an output pipe (26), which has a "Y" shaped cross section. The surface of the winding machine (1) is equipped with an air pump (27), and the input end of the air pump (27) is fixedly connected to one end of the output pipe (26).
3. A carpet winding device according to claim 2, characterized in that: The inner walls of the treatment box (21) are respectively equipped with brush plates (29), wherein the brush plates (29) enhance the cleaning effect of the cleaning device (2).
4. A carpet winding device according to claim 2, characterized in that: Reinforcing rings (210) are installed on both sides of the surface of the treatment box (21) at the position of the through hole (22), wherein the reinforcing rings (210) enhance the treatment effect on the carpet surface.
5. A carpet winding device according to claim 2, characterized in that: The output end of the air pump (27) is equipped with a reinforcing cover (28), which enhances the performance of the air pump (27).
6. A carpet winding device according to claim 5, characterized in that: The cleaning device (2) also includes a filter screen (211), wherein two fixing plates (212) are mounted on the surface of the filter screen (211), and the fixing plates (212) are connected and fixed to the reinforcing cover (28) by means of bolts (213).
7. A carpet winding device according to claim 6, characterized in that: A connecting rope (214) is installed on the surface of the fixing plate (212), wherein the other end of the connecting rope (214) is connected and fixed to the surface of the reinforcing cover (28).