A down separation and dust removal device
By combining a cylindrical screen with a stirring shaft, the problem of high energy consumption in existing down cleaning equipment is solved, achieving efficient and low-cost down separation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN HONGLIANG DOWN CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-03
AI Technical Summary
In existing down cleaning equipment, the energy consumption is high when the cleaning box is driven by a fan-shaped wheel, which leads to increased production costs.
The design combines a cylindrical screen with a stirring shaft. The screen and shaft are driven by a motor to rotate back and forth, which separates down and dust, reducing load and energy consumption.
It improves down separation efficiency, reduces production costs, reduces energy consumption, and achieves highly efficient cleaning results.
Smart Images
Figure CN224450934U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of down processing technology, and in particular to a down separation and dust removal device. Background Technology
[0002] Down is the fluffy down that grows on the abdomen of geese and ducks, resembling catkins, while feathers are found in sheets. Due to the living habits of geese and ducks, freshly collected down is often contaminated with dirt and needs to be cleaned before being used in subsequent production processes.
[0003] The down vibration cleaning device described in announcement number CN220952202U includes a base plate and a cleaning box. A positioning plate is provided on the base plate, and a vibration structure is provided on the positioning plate. The cleaning box is movably mounted on the positioning plate, and the bottom of the cleaning box is movably connected to the vibration structure. A feed pipe is provided on the top of the cleaning box, and an agitation structure and a dust removal structure are provided on the cleaning box. A discharge pipe is provided on the bottom side wall of the cleaning box, and a waste discharge pipe is provided at the bottom of the cleaning box.
[0004] Based on the above technical features, the problem is that in the existing technology, the entire cleaning box is shaken by a fan-shaped wheel. The fan-shaped wheel is subjected to a large force, and the power source that drives the fan-shaped wheel to rotate has high energy consumption, which greatly increases the production cost and is inconvenient to use.
[0005] Therefore, it is necessary to solve the above problems by using a down separation and dust removal device. Utility Model Content
[0006] The purpose of this invention is to provide a down separation and dust removal device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a down separation and dust removal device, comprising a dust removal box, wherein a cylindrical screen with its central axis arranged horizontally is rotatably installed inside the dust removal box, the cylindrical screen having two axial ends open, and the end faces of the two axial ends slidingly contacting the inner wall of the dust removal box;
[0008] The cylindrical screen is provided with a loading port for loading raw wool, and the dust collector is provided with a feed inlet at the top; the feed inlet is connected to the loading port.
[0009] The motor is fixedly installed on the dust collection box, and the cylindrical screen is driven by the output shaft of the motor through a first transmission component.
[0010] The dust collector is equipped with a stirring shaft with a stirring rod, which is parallel to the central axis of the cylindrical screen. The stirring shaft is connected to the output shaft of the motor via a second transmission assembly.
[0011] Preferably, the first transmission assembly includes a swing plate and a transmission shaft; the swing plate is rotatably mounted on the outer wall of the dust collector; a connecting plate is fixedly provided at one axial end of the cylindrical screen, and the connecting plate is fixedly connected to the swing plate; a clearance groove is provided on the body of the dust collector for the connecting plate to move; a transmission plate is fixedly provided radially on the output shaft of the motor, and the transmission shaft is fixed at the end of the transmission plate away from the output shaft of the motor; a transmission groove is provided on the swing plate, and the transmission shaft slides in a limiting fit with the transmission groove.
[0012] Preferably, the second transmission assembly includes a transmission belt and pulleys; one axial end of the stirring shaft extends out of the dust collector, and a pulley is fixedly fitted on both the axial end and the output shaft of the motor; the two pulleys 15 are connected to the transmission belt.
[0013] Preferably, the bottom inner wall of the dust collector is funnel-shaped, and the bottom of the dust collector is fixed and connected to a dust discharge pipe.
[0014] Preferably, a vacuum cleaner is fixedly installed on the body of the dust collection box, and the suction port of the vacuum cleaner is connected to the interior of the dust collection box through a pipe, with the connection point located below the cylindrical screen.
[0015] Preferably, the dust collection box has an opening for taking out raw wool, and a door is installed at the opening.
[0016] The technical effects and advantages of this utility model are as follows: The cylindrical screen of this utility model can reciprocate, thereby causing the raw wool and dust on the cylindrical screen to roll, thus achieving a vibration-like effect and accelerating the screening efficiency. At the same time, the output shaft of the motor only drives the cylindrical screen and the stirring shaft to rotate, resulting in a smaller load, less energy consumption, reduced production costs, and ease of use. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a side view of the dust collector box of this utility model;
[0019] Figure 3 This is a schematic diagram of the interior of the dust collector box of this utility model;
[0020] Figure 4 This is a schematic diagram of the first transmission component and the second transmission component of this utility model.
[0021] In the diagram: 1. Dust collection box; 2. Feed inlet; 3. Box door; 4. Vacuum cleaner; 5. Pipe; 6. Motor; 7. Rotating shaft; 8. Transmission plate; 9. Transmission shaft; 10. Swing plate; 11. Connecting plate; 12. Cylindrical screen; 13. Support plate; 14. Agitator shaft; 15. Pulley; 16. Relief groove; 17. Transmission belt; 18. Dust discharge pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides, for example Figures 1 to 4 The shown is a down separation and dust removal device, including a dust collection box 1. A cylindrical screen 12 with its central axis arranged horizontally is rotatably installed inside the dust collection box 1. The two axial ends of the cylindrical screen 12 are open, and the end faces of the two axial ends are in sliding contact with the inner wall of the dust collection box 1.
[0024] Both axial ends of the cylindrical screen 12 are provided with edging, and both edgings slide in contact with the inner wall of the dust collection box 1.
[0025] The cylindrical screen 12 has a loading port for adding raw wool, and the dust collector 1 has a feed inlet 2 at the top. The feed inlet 2 is connected to the loading port.
[0026] The dust collection box 1 has an opening for taking out raw wool, and a door 3 is installed at the opening. The door 3 is located at one of the axial ends of the cylindrical screen 12, and the edge of the axial end is in sliding contact with the inner wall of the door 3.
[0027] A support plate 13 is fixedly installed on the inner wall of the box door 3. The support plate 13 is an arc-shaped plate. The center of the arc of the support plate 13 is located on the central axis of the cylindrical screen 12. The edge of the cylindrical screen 12 that slides in contact with the inner wall of the box door 3 slides against the support plate 13.
[0028] In this embodiment, the door 3 is detachably installed onto the dust collection box 1. The installation method includes, but is not limited to, existing methods such as bolt fixing.
[0029] A vacuum cleaner 4 is fixedly installed on the outer wall of the door 3. The suction port of the vacuum cleaner 4 is fixedly connected to a pipe 5, which is fixedly connected to the interior of the dust collection box 1. The connection between the pipe 5 and the dust collection box 1 is located below the cylindrical screen 12.
[0030] The bottom inner wall of the dust collector 1 is funnel-shaped, and the bottom of the dust collector 1 is fixed and connected to the dust discharge pipe 18.
[0031] A motor 6 is fixedly installed on the dust collection box 1, and the cylindrical screen 12 is driven by the output shaft of the motor 6 through a first transmission component.
[0032] Specifically, the first transmission assembly includes a swing plate 10 and a transmission shaft 9. A horizontal rotating shaft 7 is rotatably mounted on the outer wall of the dust collector 1 away from the door 3, and the rotating shaft 7 is coaxial with the cylindrical screen 12. The swing plate 10 is arranged radially along the rotating shaft 7 and is fixedly connected to the rotating shaft 7.
[0033] An arc-shaped connecting plate 11 is fixedly connected to the axial end of the cylindrical screen 12 away from the door 3, with the arc center of the connecting plate 11 located on the central axis of the cylindrical screen 12. The connecting plate 11 extends out of the dust collector 1 and is fixedly connected to the end of the swing plate 10 away from the rotating shaft 7. A clearance groove 16 is provided on the body of the dust collector 1 for the connecting plate 11 to move. The clearance groove 16 is an arc-shaped groove, and the axial end of the cylindrical screen 12 away from the door 3 slides to seal the clearance groove 16.
[0034] A transmission plate 8 is fixed radially on the output shaft of motor 6, and a transmission shaft 9 is fixed at the end of the transmission plate 8 away from the output shaft of motor 6. A transmission groove is formed radially on the swing plate 10 along the rotating shaft 7, and the transmission shaft 9, the rotating shaft 7, and the output shaft of motor 6 are parallel to each other. The transmission shaft 9 passes into the transmission groove and is limited and slidably engaged with the transmission groove, and the transmission shaft 9 abuts against the swing plate 10 for transmission engagement.
[0035] Two horizontally mounted agitator shafts 14 with stirring rods are placed inside the dust collector 1. The two shafts 14 are parallel to each other and both are parallel to the central axis of the cylindrical screen 12. Both shafts 14 are rotatably connected to the dust collector 1. One shaft 14 is connected to the output shaft of the motor 6 via a second transmission assembly. The two shafts 14 are also connected via a linkage assembly.
[0036] Specifically, both the second transmission assembly and the linkage assembly include a transmission belt 17 and two pulleys 15. Both stirring shafts 14 extend out of the dust collection box 1, with two pulleys 15 fixedly fitted on one stirring shaft 14, and one pulley 15 fixedly fitted on both the other stirring shaft 14 and the output shaft of the motor 6.
[0037] The pulley 15 on the output shaft of the motor 6 is connected to one of the pulleys on the stirring shaft 14, which is fitted with two pulleys 15, within one of the transmission belts 17.
[0038] Suppose that another pulley 15 on the stirring shaft 14 of the two pulleys 15 is connected to another pulley 15 on the stirring shaft 14 within another transmission belt 17.
[0039] Working principle: When using this dust removal device to separate down and dust, the raw feathers are added into the cylindrical screen 12 through the feed inlet 2 and the loading port. Then, the motor 6 and the vacuum cleaner 4 are started.
[0040] After motor 6 starts, its output shaft drives the corresponding pulley 15 to rotate. This pulley 15 is driven to rotate via a corresponding transmission belt 17. This pulley 15 drives the corresponding stirring shaft 14 to rotate, which in turn drives another pulley 15 to rotate. This pulley 15, via a corresponding transmission belt 17, drives another pulley 15 on the stirring shaft 14 to rotate, which in turn drives the stirring shaft 14 to rotate.
[0041] When the two stirring shafts 14 rotate, they drive the stirring rods to break up the raw material.
[0042] Meanwhile, the output shaft of motor 6 drives the transmission plate 8 to rotate, and the transmission plate 8 drives the transmission shaft 9 to revolve around the output shaft of motor 6. The transmission shaft 9 pushes the swing plate 10 to swing back and forth, and the swing plate 10 drives the connecting plate 11 to revolve around the rotating shaft 7 along the relief groove 16. The connecting plate 11 drives the cylindrical screen 12 to revolve around the rotating shaft 7.
[0043] As the cylindrical screen 12 rotates back and forth, dust and debris roll along the inner wall of the cylindrical screen 12 and fall through the screen holes. Part of the fallen dust and debris is sucked away by the vacuum cleaner 4 through the pipe 5, and the other part is discharged through the dust discharge pipe 18.
[0044] After dust removal is complete, turn off motor 6 and vacuum cleaner 4. Then, open door 3, remove the raw wool, and replace door 3.
[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A down separating and dedusting device, comprising a dedusting box (1), characterized in that: The dust collector (1) is rotatably installed with a cylindrical screen (12) whose central axis is set in the horizontal direction. The cylindrical screen (12) is open at both axial ends, and the end faces of the two axial ends slide in contact with the inner wall of the dust collector (1). The cylindrical screen (12) is provided with a loading port for loading raw wool, and the dust collector (1) is provided with a feed inlet (2) at the top; the feed inlet (2) is connected to the loading port; The dust collector (1) is fixedly installed with a motor (6), and the cylindrical screen (12) is driven by the output shaft of the motor (6) through a first transmission component; The dust collector (1) is rotatably installed with a stirring shaft (14) with a stirring rod. The stirring shaft (14) is parallel to the central axis of the cylindrical screen (12), and the stirring shaft (14) is driven by the output shaft of the motor (6) through a second transmission assembly.
2. The device according to claim 1, wherein: The first transmission assembly includes a swing plate (10) and a transmission shaft (9); the swing plate (10) is rotatably mounted on the outer wall of the dust collector (1); a connecting plate (11) is fixedly provided at one axial end of the cylindrical screen (12), and the connecting plate (11) is fixedly connected to the swing plate (10); a clearance groove (16) for the connecting plate (11) to move is provided on the body of the dust collector (1); a transmission plate (8) is fixedly provided radially on the output shaft of the motor (6), and the transmission shaft (9) is fixed at the end of the transmission plate (8) away from the output shaft of the motor (6); a transmission groove is provided on the swing plate (10), and the transmission shaft (9) is limited and slidably engaged with the transmission groove.
3. The device according to claim 1, wherein: The second transmission assembly includes a transmission belt (17) and pulleys (15); one axial end of the stirring shaft (14) extends out of the dust collector (1), and a pulley (15) is fixedly fitted on both the axial end and the output shaft of the motor (6); the two pulleys (15) are connected to the transmission belt (17).
4. The device according to claim 1, wherein: The bottom inner wall of the dust collector (1) is funnel-shaped, and the bottom of the dust collector (1) is fixed and connected to a dust discharge pipe (18).
5. The device according to claim 1, wherein: A vacuum cleaner (4) is fixedly installed on the body of the dust collection box (1). The suction port of the vacuum cleaner (4) is connected to the interior of the dust collection box (1) through a pipe (5) and the connection point is located below the cylindrical screen (12).
6. The device according to claim 1, wherein: The dust collection box (1) has an opening for taking out raw wool, and a door (3) is installed at the opening.