A motorcycle recorder wire assembly clamping and pushing jig

By designing a clamping and pushing fixture for assembling motorcycle recorder cables, the problems of low production efficiency and unstable connections caused by manual operation were solved. This enabled control over the insertion depth of the cables and simultaneous connection of multiple cables, thereby improving assembly efficiency and applicability.

CN224458896UActive Publication Date: 2026-07-03DONGGUAN HAOTAI ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN HAOTAI ELECTRONIC TECH CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the existing technology, the connection between the motorcycle dashcam cable and the dashcam body mainly relies on manual operation, which leads to low production efficiency, difficulty in ensuring consistent insertion force and depth, and affects the stability and reliability of the electrical connection.

Method used

Design a clamping and pushing fixture for assembling motorcycle recorder cables, including a base plate, a connector, a pushing component, and a guide seat. The pushing component drives the connector to move linearly to ensure the insertion depth of the cable terminals. A detachable guide seat is used to adapt to different cables, enabling the simultaneous connection of multiple cables.

Benefits of technology

It improves the stability and production efficiency of wire connections, ensures the reliability of electrical connections, and can adapt to the needs of different wires, thereby improving assembly efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224458896U_ABST
    Figure CN224458896U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of clamping and pushing fixtures, and in particular to a clamping and pushing fixture for assembling motorcycle recorder cables. It includes: a base plate and a connecting seat slidably connected to the base plate; a pushing component is also provided above the base plate, the pushing component being used to drive the connecting seat to move linearly; wherein, a jig seat for mounting the recorder is detachably connected above the base plate, and a guide seat is detachably connected above the connecting seat via the connecting component. This utility model uses a pushing component to linearly push the guide seat, with a controlled maximum pushing length, thus ensuring the depth of the cable terminal insertion into the recorder and ensuring the stability of the electrical connection. Simultaneously, the guide seat can use multiple guide grooves to accommodate multiple cables, allowing multiple cables to be connected at once. The guide seat adopts a detachable structural design, which can also meet the adaptation requirements of different cables, effectively improving assembly efficiency and applicability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of clamping and pushing fixtures, and in particular to a clamping and pushing fixture for assembling motorcycle recorder cables. Background Technology

[0002] In the assembly process of motorcycle dashcams, the connection between the cable and the dashcam body is a critical step. The dashcam needs to be connected to the motorcycle's power supply or other sensors through the cable to achieve functions such as data recording and power supply. The cable terminals need to be precisely inserted into the corresponding interfaces inside the dashcam to ensure the stability and reliability of the electrical connection.

[0003] Currently, the industry commonly uses manual methods to connect cables to recorders. Operators need to manually align the cable terminals with the recorder's interface and apply appropriate force to push them in. However, manual operation is difficult to achieve in large-scale assembly, resulting in low production efficiency. In addition, manual operation makes it difficult to guarantee the force and depth of insertion each time, which can easily lead to problems such as the cable terminals being inserted too shallowly or not in place. This can cause increased contact resistance, unstable signal transmission, or even complete circuit breakage, seriously affecting the normal operation of the recorder.

[0004] Based on this, in order to optimize the existing connection method of recorders and cables, we propose a clamping and pushing fixture for assembling motorcycle recorder cables. Summary of the Invention

[0005] The purpose of this utility model is to solve the shortcomings of existing technologies, such as the difficulty in achieving large-scale assembly by manual operation and low production efficiency, and to propose a clamping and pushing fixture for assembling motorcycle recorder cables.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] Design a clamping and pushing fixture for assembling motorcycle dashcam cables, including:

[0008] The substrate and the connector that is slidably connected to the substrate;

[0009] A pushing component is also provided above the substrate, which is used to drive the connecting seat to move linearly;

[0010] Among them, a jig base for mounting a recorder can be detachably connected above the substrate, and a guide seat can be detachably connected above the connecting seat via a connecting assembly. A guide groove for avoiding wires is opened on the end face of the guide seat.

[0011] Furthermore, the actuating component includes a base;

[0012] A handle is rotatably connected to the end face of the base, and a sleeve is fixedly installed above the base. A push rod is movably connected inside the sleeve. The end of the push rod is pinned to a connecting rod, and the other end of the connecting rod is pinned to the middle of the handle.

[0013] Furthermore, a connecting plate is fixedly installed at the end of the push rod away from the connecting rod, and the connecting plate is detachably connected to the connecting seat by fasteners.

[0014] Furthermore, two slides are formed on the end face of the substrate, and the base is fixed to the substrate by a locking member, which is placed in the slide.

[0015] Furthermore, the handle includes a rod pinned to the base, a grip portion fitted on the outside of the rod portion, a reinforcing tube embedded inside the grip portion, and the reinforcing tube sleeved on the outside of the rod portion;

[0016] The grip portion is threadedly connected to a fastener that penetrates the reinforcing tube, and the end of the fastener abuts against the rod portion.

[0017] Furthermore, the connecting assembly includes a T-shaped post formed at the bottom of the guide seat, and two sliding grooves are formed on the end face of the connecting seat, the sliding grooves being adapted to the bottom end of the T-shaped post;

[0018] The upper side of the slide groove also has a U-shaped constriction edge, the middle part of the T-shaped post slides in the opening of the U-shaped constriction edge, and the U-shaped constriction edge stops at the bottom end of the T-shaped post.

[0019] Furthermore, the connection component also includes:

[0020] A positioning glass bead is embedded in the end face of the connecting seat, and a positioning hole is provided on the end face of the guide seat. The telescopic end of the positioning glass bead is engaged with the positioning hole.

[0021] The present invention provides a clamping and pushing fixture for assembling motorcycle recorder cables. The advantages of this fixture are as follows: By using a pushing component to linearly push the guide seat, the maximum pushing length is controlled, thus ensuring the depth of the cable terminal insertion into the recorder and ensuring the stability of the electrical connection. At the same time, the guide seat can use multiple guide slots to accommodate multiple cables, so that multiple cables can be connected at once. The guide seat adopts a detachable structure design, which can also meet the adaptation requirements of different cables, effectively improving assembly efficiency and applicability. Attached Figure Description

[0022] Figure 1 This is a perspective view of one embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the pushing component structure according to an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of a T-shaped column structure according to an embodiment of the present invention;

[0025] Figure 4 for Figure 3 A magnified structural diagram of area A.

[0026] In the diagram: 1. Base plate; 11. Slide rail; 2. Connecting seat; 3. Pushing assembly; 31. Base; 32. Handle; 321. Rod; 322. Grip; 323. Reinforcing tube; 324. Fastener; 33. Sleeve; 34. Push rod; 35. Connecting rod; 36. Connecting plate; 37. Locking component; 4. Fixture seat; 5. Connecting assembly; 51. T-shaped column; 511. First column; 512. Second column; 52. Slide groove; 53. U-shaped tapered edge; 54. Positioning glass bead; 55. Positioning hole; 6. Guide seat; 61. Guide groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Reference Figure 1-4 As an embodiment of the present utility model, a clamping and pushing fixture for assembling motorcycle recorder cables is disclosed. Specifically, the clamping and pushing fixture includes a base plate 1 and a connecting seat 2 slidably connected to the base plate 1.

[0029] A pushing component 3 is also provided above the substrate 1, the pushing component 3 being used to drive the connecting seat 2 to move linearly;

[0030] In this embodiment, a jig base 4 for mounting a recorder can be detachably connected above the substrate 1, and a guide seat 6 can be detachably connected above the connecting seat 2 via a connecting component 5. The end face of the guide seat 6 is provided with a guide groove 61 to avoid the wire. Specifically, multiple guide grooves 61 can be provided in this embodiment, and different guide seats 6 can be replaced according to different wire types.

[0031] Furthermore, it should be noted that the fixture base 4 described in this embodiment includes a placement groove for accommodating the recorder, and a clearance opening is provided on the end face of the fixture base 4 facing the guide seat 6. The clearance opening facilitates the entry of wire terminals to achieve plug-in connection with the port of the recorder. In addition, the fixture base 4 described in this embodiment can be fixed to the base plate 1 by bolts.

[0032] In some embodiments, the pushing component 3 of this invention includes a base 31;

[0033] A handle 32 is rotatably connected to the end face of the base 31. A sleeve 33 is also fixedly installed above the base 31. A push rod 34 is movably connected inside the sleeve 33. The end of the push rod 34 is pinned to a connecting rod 35, and the other end of the connecting rod 35 is pinned to the middle of the handle 32.

[0034] Based on the above embodiments, in this embodiment, a connecting plate 36 is also fixedly installed at the end of the push rod 34 away from the connecting rod 35. The connecting plate 36 is detachably connected to the connecting seat 2 by fasteners. Preferably, the fasteners in this embodiment are bolts. The connecting plate 36 and the connecting seat 2 are connected by the bolts to facilitate the detachable operation of the connecting seat 2 and improve the convenience of assembly.

[0035] In actual operation, the recorder is first placed in the jig seat 4, and then the wire to be connected is placed in the guide groove 61 of the guide seat 6. Since the ends of the wires are connected to terminals, the terminals at the ends of the wires can be positioned against the side of the guide seat 6.

[0036] Then, rotate the handle 32. When the handle 32 rotates, it will drive the push rod 34 to move linearly through the connecting rod 35. The push rod 34 drives the connector 2 to move linearly, and drives the guide seat 6 to move the wire toward the recorder's socket. With the help of the rotational pushing force of the handle 32, the insertion depth of the wire terminal is controlled, ensuring the stability of the electrical connection.

[0037] Furthermore, in this embodiment, two slide rails 11 are formed on the end face of the substrate 1. The base 31 is fixed to the substrate 1 by a locking member 37, which is placed in the slide rail 11. Preferably, in this embodiment, the locking member 37 is also set as a bolt and stud assembly. There are four bolt and nut assemblies, and each pair forms a group. The two bolt and nut assemblies in each group slide in a slide rail 11. The purpose of this structure is to adjust the initial position of the base 31, so as to meet the pushing requirements of different maximum depths.

[0038] Based on the above embodiments, the handle 32 in this utility model includes a rod 321 pinned to the base 31, a gripping part 322 is fitted on the outside of the rod 321, a reinforcing tube 323 is embedded inside the gripping part 322, and the reinforcing tube 323 is fitted on the outside of the rod 321.

[0039] The grip portion 322 is threadedly connected to a fastener 324 that penetrates the reinforcing tube 323, and the end of the fastener 324 abuts against the rod portion 321.

[0040] Of course, the fastener 324 described in this embodiment is also set as a bolt, which can be specifically set as an internal hex bolt. By using this bolt to abut against the rod 321, the relative locking and fixing between the gripping part 322 and the rod 321 can be achieved.

[0041] Specifically, the handle 32 described in this embodiment can be of an overall adjustable length. As those skilled in the art know, when the lever arm is variable in length, the required driving force can be reduced accordingly. Therefore, by adopting the above-mentioned adjustable length of the handle 32, the ease of operation of the handle 32 can be optimized. In addition, the grip part 322 described in this embodiment can be set as a plastic part with an anti-slip part, and the reinforcing tube 323 and the rod part 321 can be set as stainless steel parts. The reinforcing tube 323 and the grip part 322 are fixedly connected.

[0042] In some embodiments, the connecting component 5 of the present invention includes a T-shaped post 51 formed at the bottom of the guide seat 6, and two sliding grooves 52 are formed on the end face of the connecting seat 2, the sliding grooves 52 being adapted to the bottom end of the T-shaped post 51;

[0043] It should be specifically noted that the T-shaped column 51 in this embodiment includes a first column 511 fixed to the bottom of the guide seat 6 and a second column 512 fixed to the bottom of the first column 511. The first column 511 and the second column 512 are coaxially arranged, and the diameter of the second column 512 is larger than that of the first column 511.

[0044] In this embodiment, the second column 512 is slidably connected in the slide groove 52, and the diameter of the second column 512 is adapted to the width of the slide groove 52.

[0045] The upper side of the slide groove 52 also has a U-shaped constriction edge 53. The middle part of the T-shaped post 51 slides in the opening of the U-shaped constriction edge 53, and the U-shaped constriction edge 53 stops at the bottom end of the T-shaped post 51, that is, the U-shaped constriction edge 53 stops on the second post 512 of the T-shaped post 51.

[0046] The U-shaped constriction 53 is used to stop the second column 512. Of course, in this embodiment, the U-shaped constriction 53 is not connected to the entire slide groove 52. It forms an entrance for the second column 512 to enter between itself and the slide groove 52.

[0047] Based on the above embodiments, the connection component 5 in this embodiment further includes:

[0048] The positioning glass bead 54 is embedded in the end face of the connecting seat 2, and the positioning hole 55 is opened on the end face of the guide seat 6. The telescopic end of the positioning glass bead 54 is engaged with the positioning hole 55.

[0049] When actually installing the guide seat 6, align the T-shaped post 51 at the bottom of the guide seat 6 with the slide groove 52 and insert it. Then slide it downwards along the slide groove 52. At this time, the bottom end of the T-shaped post 51 is stopped and limited by the U-shaped constriction edge 53, so the entire guide seat 6 will not move upwards. When the T-shaped post 51 slides to the bottom of the slide groove 52, the telescopic end of the positioning glass bead 54 pops out and locks into the positioning hole 55. In this way, the entire guide seat 6 can be installed. Conversely, when it is necessary to remove the guide seat 6, press the positioning glass bead 54 inwards, and then slide the entire guide seat 6 outwards to remove it.

[0050] In summary, by using the pushing component 3 to linearly push the guide seat 6, the maximum pushing length is controlled, thus ensuring the depth of the wire terminal insertion into the recorder and ensuring the stability of the electrical connection. At the same time, the guide seat 6 can use multiple guide grooves 61 to adapt to multiple wires, so that multiple wires can be connected at once. The guide seat 6 adopts a detachable structure design, which can also meet the adaptation requirements of different wires, effectively improving assembly efficiency and applicability.

[0051] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A clip pushing jig for assembling a motorcycle recorder wire, characterized by, include: The substrate (1) and the connector (2) slidably connected to the substrate (1); A pushing component (3) is also provided above the substrate (1), the pushing component (3) being used to drive the connecting seat (2) to move linearly; Among them, a jig seat (4) for mounting a recorder can be detachably connected above the substrate (1), and a guide seat (6) can be detachably connected above the connecting seat (2) via a connecting assembly (5). A guide groove (61) for avoiding wires is provided on the end face of the guide seat (6).

2. The clamping and pushing fixture for assembling motorcycle recorder cables according to claim 1, characterized in that: The pushing component (3) includes a base (31); A handle (32) is rotatably connected to the end face of the base (31). A sleeve (33) is also fixedly installed above the base (31). A push rod (34) is movably connected inside the sleeve (33). The end of the push rod (34) is pinned to a connecting rod (35), and the other end of the connecting rod (35) is pinned to the middle of the handle (32).

3. The motorcycle recorder wire assembly clamping and pushing jig according to claim 2, characterized in that: A connecting plate (36) is also fixedly installed at the end of the push rod (34) away from the connecting rod (35). The connecting plate (36) is detachably connected to the connecting seat (2) by fasteners.

4. The motorcycle recorder wire assembly clamping and pushing jig according to claim 2, characterized in that: Two slides (11) are provided on the end face of the substrate (1). The base (31) is fixed on the substrate (1) by a locking member (37), which is placed in the slide (11).

5. The motorcycle recorder wire assembly clamping and pushing jig according to claim 2, characterized in that: The handle (32) includes a rod (321) pinned to the base (31), a grip (322) is fitted on the outside of the rod (321), and a reinforcing tube (323) is embedded inside the grip (322), the reinforcing tube (323) being fitted on the outside of the rod (321); The grip (322) is threadedly connected to a fastener (324) that passes through the reinforcing tube (323), and the end of the fastener (324) abuts against the rod (321).

6. The clamping and pushing fixture for assembling motorcycle recorder cables according to claim 1, characterized in that: The connecting assembly (5) includes a T-shaped post (51) formed at the bottom of the guide seat (6), and two sliding grooves (52) are opened on the end face of the connecting seat (2), the sliding grooves (52) and the bottom end of the T-shaped post (51) are adapted to each other; The upper side of the groove (52) also has a U-shaped constriction edge (53), the middle part of the T-shaped post (51) slides in the opening of the U-shaped constriction edge (53), and the U-shaped constriction edge (53) stops at the bottom end of the T-shaped post (51).

7. The motorcycle recorder wire assembly clamping and pushing jig according to claim 6, characterized in that: The connection component (5) further includes: The positioning glass bead (54) is embedded in the end face of the connecting seat (2), and the end face of the guide seat (6) is provided with a positioning hole (55). The telescopic end of the positioning glass bead (54) is engaged with the positioning hole (55).