High-strength anti-cracking mattress

By incorporating a scratch-resistant yarn reinforcement layer and a breathable yarn cover into the Simmons mattress, the problem of mattress damage caused by pet scratching is solved, enhancing the mattress's structural strength and abrasion resistance, and extending its service life.

CN224461380UActive Publication Date: 2026-07-07SIMMONS BEDDING&FURNITURE (SUZHOU) LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SIMMONS BEDDING&FURNITURE (SUZHOU) LTD
Filing Date
2025-06-09
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing Simmons mattresses are easily damaged when scratched by pets, causing the internal springs to be exposed, which affects their quality and lifespan.

Method used

The outer layer is made of a reinforced layer made of anti-scratch yarn warp knitting, which covers the elastic layer and is combined with breathable yarn to form the outer jacket. The outer jacket has an anti-slip layer and a breathable layer inside. The outer jacket is made of breathable yarn made of polyester and cotton fibers twisted together, and has an elastic layer with independently pocketed springs inside. The outer jacket is woven with satin weave warp and weft, and the surface of the outer jacket has fine nap, making it smooth and wear-resistant.

Benefits of technology

The mattress structure has been strengthened to prevent damage from pet scratches, protect the breathable and elastic layers, extend the mattress's lifespan, and improve overall strength and abrasion resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high -strength anti -crack dream bed mattress relates to the technical field of bed mattress, the utility model discloses a filling part and be used for the outer cover of cladding filling part, the filling part comprises anti -skidding layer, elastic layer, breathable layer, reinforcing layer and anti -scratch layer from below to above in proper order, the reinforcing layer is through a plurality of anti -scratch yarn warp -knitted, the reinforcing layer includes the surface organization and the lining organization of one -piece forming, the reinforcing layer cladding elastic layer's four -corner, the water -based latex skin of anti -scratch layer position, through the setting of structure, reach the effect of preventing the crack, thereby guaranteed the service life of whole bed mattress.
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Description

Technical Field

[0001] This utility model relates to a Simmons mattress, and more specifically, to a high-strength, crack-resistant Simmons mattress. Background Technology

[0002] A mattress is an item placed between the human body and a bed to ensure consumers get healthy and comfortable sleep. Mattresses are made of a variety of materials, and mattresses made of different materials can provide different sleep effects.

[0003] Most existing Simmons mattresses are quite comfortable. Due to the excessive demand for comfort, the materials used inside the mattress are quite soft. However, many families keep pets such as cats and dogs. Most pets like to run to the bedside and scratch the mattress, which can easily damage the mattress, expose the internal springs, and affect the quality of the internal springs.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a high-strength crack-resistant Simmons mattress.

[0006] The technical solution of this utility model is:

[0007] A high-strength, crack-resistant Simmons mattress includes a filling part and an outer cover for covering the filling part. The filling part includes, from bottom to top, an anti-slip layer, an elastic layer, a breathable layer, a reinforcing layer, and an anti-scratch layer. The reinforcing layer is warp-knitted from several anti-scratch yarns. The reinforcing layer includes an integrally formed outer and inner structure. The reinforcing layer covers the perimeter of the elastic layer. The anti-scratch layer is water-based latex.

[0008] The present invention is further configured such that the inner fabric is formed by warp knitting of the comb GB1 and the comb GB2 using a warp twill weave, wherein the comb GB1 is a warp plain weave with a weave structure of 21 / 23∥ full weave, and the comb GB2 is a warp twill weave with a weave structure of 34 / 10∥ full weave.

[0009] The present invention is further configured such that the surface fabric is formed by warp knitting of a plain weave fabric using comb GB3 and comb GB4, wherein comb GB3 is a plain weave fabric with a weave structure of 23 / 10∥ full weave, and comb GB4 is a plain weave fabric with a weave structure of 21 / 23∥ full weave.

[0010] The present invention is further configured such that the anti-scratch yarn is made of a number of hemp fibers and a number of cotton fibers twisted together.

[0011] The present invention is further configured such that the elastic layer comprises a plurality of independently pocketed springs arranged in an array.

[0012] The present invention is further configured such that the outer garment is formed by weaving several breathable yarns to form a satin weave.

[0013] The present invention is further configured such that the breathable yarn is made by twisting several polyester and cotton fibers.

[0014] The beneficial technical effects of this utility model are:

[0015] By adding a reinforcing layer that surrounds the elastic layer, and by creating a double-layered structure with both surface and inner layers, the reinforcing layer becomes thicker and the overall structure is very compact, enhancing structural strength. Combined with the high strength of hemp fibers, the reinforcing layer effectively prevents cat scratches, ensuring the overall strength of the mattress. It also better protects the breathable foam and elastic layer, and prevents pets such as cats from damaging the mattress from the sides. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a diagram showing the movement of the yarn padding in the comb bar GB1 of this utility model;

[0018] Figure 3 This is a diagram showing the movement of the yarn padding in the comb bar GB2 of this utility model;

[0019] Figure 4 This is a diagram showing the movement of the yarn padding in the comb bar GB3 of this utility model;

[0020] Figure 5 This is a motion diagram of the yarn padding of the comb GB4 of this utility model.

[0021] In the diagram: 1. Outer layer; 2. Anti-slip layer; 3. Elastic layer; 4. Breathable layer; 5. Reinforcing layer; 6. Anti-scratch layer. Detailed Implementation

[0022] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0023] A high-strength, crack-resistant Simmons mattress, such as Figures 1-5As shown, it includes a filling part and an outer cover 1 for covering the filling part. The filling part includes, from bottom to top, an anti-slip layer 2, an elastic layer 3, a breathable layer 4, a reinforcing layer 5, and an anti-scratch layer 6. The reinforcing layer 5 is made of several anti-scratch yarns warp-knitted together. The reinforcing layer 5 includes an integrally formed outer and inner structure. The reinforcing layer 5 covers the perimeter of the elastic layer 3. The anti-scratch layer 6 is a water-based latex leather.

[0024] The springs are wrapped in non-woven fabric to form individual pocket springs. Several individual pocket springs are sewn together to form spring groups. Several spring groups are arranged in an array to form an elastic layer 3. A breathable layer 4 is glued to one side of the elastic layer 3. The breathable layer 4 is made of sponge. The sponge has good elasticity, which ensures the elasticity of the entire mattress. The sponge is also densely covered with micropores, which has a good moisture absorption and breathability effect.

[0025] A mixture of hemp and cotton fibers is twisted to form anti-scratch yarn. This yarn is then placed into an integrated knitting machine and warp-knitted using guide bars GB1, GB2, GB3, and GB4 to form a reinforcing layer 5. Guide bars GB1 and GB2 form the inner weave, while guide bars GB3 and GB4 form the outer weave. Guide bar GB1 is a plain warp weave with a 21 / 23 / full weave structure. Guide bar GB2 is a twill warp weave with a 34 / 10 / full weave structure, forming a twill plain warp weave. This twill plain warp weave is thick, crisp, structurally stable, and has good anti-pilling properties. Guide bar GB3 is a pile warp weave with a 23 / 10 / full weave structure. The GB4 comb is a warp-plain weave with a 21 / 23∥ full-weave structure, forming a smooth, soft-to-the-touch fabric. By combining an inner and outer weave, a double-layer structure is achieved, resulting in a thicker, more compact reinforcing layer 5. This enhances the overall structural strength. Combined with the high strength of hemp fibers, the reinforcing layer 5 provides excellent cat-scratch protection, ensuring the overall strength of the mattress. The reinforcing layer 5 is sewn to the breathable layer 4 on the side opposite to the elastic layer 3 and covers all four sides of the elastic layer 3, better protecting the foam in the breathable layer 4 and the elastic layer 3, and preventing pets like cats from damaging the mattress from the sides.

[0026] A certain amount of polyester and cotton fibers are twisted together in a twisting machine to form breathable yarn. The breathable yarn is then placed into an integrated machine and woven in a satin weave to form the outer cover fabric 1. A napping machine is used to nap the breathable yarn, giving it a fine fuzzy surface that feels smooth. Polyester has excellent elasticity, ensuring that the outer cover 1 has good abrasion resistance and tensile strength. This further ensures the overall strength of the mattress, effectively preventing cat scratches and improving the overall lifespan of the mattress.

[0027] The anti-slip layer 2 is made of latex, and several anti-slip protrusions are formed by the overflow of glue from the mold on the anti-slip layer 2. It is set on the side away from the elastic layer 3. It has a good elastic effect and a good anti-slip effect. When the outer cover 1 is wrapped, it can prevent the outer cover 1 from slipping, and it can also prevent the mattress from slipping after it is placed, thus ensuring the use effect.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A high-strength, crack-resistant Simmons mattress, characterized in that: It includes a filling part and an outer cover (1) for covering the filling part. The filling part includes, from bottom to top, an anti-slip layer (2), an elastic layer (3), a breathable layer (4), a reinforcing layer (5), and an anti-scratch layer (6). The reinforcing layer (5) is warp-knitted by several anti-scratch yarns. The reinforcing layer (5) includes an integrally formed outer and inner structure. The reinforcing layer (5) covers the periphery of the elastic layer (3). The anti-scratch layer (6) is a water-based latex leather.

2. The high-strength, crack-resistant Simmons mattress according to claim 1, characterized in that: The inner fabric is formed by warp knitting of the guide bar GB1 and guide bar GB2 using a warp twill weave. The guide bar GB1 is a warp twill weave with a weave structure of 21 / 23∥ full weave, and the guide bar GB2 is a warp twill weave with a weave structure of 34 / 10∥ full weave.

3. The high-strength, crack-resistant Simmons mattress according to claim 2, characterized in that: The surface fabric is formed by warp knitting of the plain weave structure using combs GB3 and GB4. Comb GB3 is a warp weave structure with a weave structure of 23 / 10∥ full weave, and comb GB4 is a warp plain weave structure with a weave structure of 21 / 23∥ full weave.

4. The high-strength, crack-resistant Simmons mattress according to claim 1, characterized in that: The anti-scratch yarn is made by twisting several hemp fibers and several cotton fibers.

5. The high-strength, crack-resistant Simmons mattress according to claim 1, characterized in that: The elastic layer (3) comprises several independently pocketed springs arranged in an array.

6. The high-strength, crack-resistant Simmons mattress according to claim 1, characterized in that: The outer garment (1) is formed by weaving several breathable yarns to form a satin weave.

7. The high-strength, crack-resistant Simmons mattress according to claim 6, characterized in that: The breathable yarn is made by twisting several polyester and cotton fibers.