Steel fibered geopolymer modular reaction bin

Abstract

This utility model relates to the field of reaction chamber technology, specifically disclosing a steel fiber geopolymer modular reaction chamber, including a control and operation chamber. A reaction module chamber is placed against the outer surface of one end of the control and operation chamber. Fixing bolts are installed through the outer surface of the control and operation chamber. Sealing gaskets are embedded in the outer surfaces of the reaction module chamber and the chamber door module. During assembly, the steel fiber geopolymer modular reaction chamber only requires passing a cable through a lifting ring and connecting it to a crane. The control and operation chamber, reaction module chamber, and chamber door module can then be transported to the assembly location. The sealing gasket is placed between the reaction module chamber and the chamber door module, and then the fixing bolts are used to assemble and fix the control and operation chamber, reaction module chamber, and chamber door module. This allows users to flexibly add or reduce the number of reaction module chambers according to their needs, facilitating adjustments to the size of the reaction chamber based on usage requirements.

Description

Technical Field

[0001] This utility model relates to the field of reaction chamber technology, specifically to a steel fiber geopolymer modular reaction chamber. Background Technology

[0002] Steel fiber geopolymers are a new type of composite material with high strength, high durability, and environmental protection properties. They are widely used in civil engineering, aerospace, and other fields. The curing process of steel fiber geopolymers usually needs to be carried out in a constant temperature, humidity, and high-pressure steam environment to promote the hydration reaction and strength development of the geopolymers, ensuring the strength and quality of the steel fiber geopolymers after the reaction. With the expansion of engineering scale and the increase in industrial production demands, the demand for flexible expansion of reaction chambers is becoming increasingly significant. Most existing reaction chambers have fixed capacities and cannot be flexibly added or expanded, making them inconvenient to use. Utility Model Content

[0003] The purpose of this invention is to provide a modular reaction chamber made of steel fiber geopolymer to solve the problem mentioned in the background art that the reaction chamber is not easy to adjust flexibly according to the needs of use.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a steel fiber geopolymer modular reaction chamber, including a control operation chamber, a reaction module chamber is attached to the outer surface of one end of the control operation chamber, and a chamber door module is attached to the other side of the reaction module chamber. A steam generator module is placed inside the control operation chamber. A fixing bolt is installed through the outer surface of the control operation chamber, and the outer surface of the fixing bolt penetrates the outer surface of the reaction module chamber. Another fixing bolt is installed through the outer surface of the chamber door module, and the outer surface of the fixing bolt is attached to the outer surface of the reaction module chamber. Sealing gaskets are embedded in the outer surfaces of the reaction module chamber and the chamber door module, and the outer surfaces of the sealing gaskets are respectively attached to the outer surfaces of the reaction module chamber and the chamber door module.

[0005] Preferably, the outer surfaces of the control operation chamber, the reaction module chamber, and the chamber door module are each threaded with lifting rings.

[0006] Using the above technical solution, the control operation compartment, reaction module compartment, and compartment door module can be easily moved and transported via lifting rings.

[0007] Preferably, a steam ejection pipe is fixedly installed on the top of the reaction module chamber, and one end of the outer surface of the steam ejection pipe is connected to the gas outlet pipe of the steam generator module, and one end of the steam ejection pipe is connected to another steam ejection pipe.

[0008] Using the above technical solution, the generated steam can be evenly injected into each reaction module chamber through the steam injection pipe, so that the steel fiber geopolymer placed in the reaction module chamber can react using the temperature and humidity of the steam. When the reaction module chambers are connected to each other, the steam injection pipes can also be aligned with each other and connected by bolts.

[0009] Preferably, an integrated water tank and pump module is fixedly installed inside the control and operation chamber, and the integrated water tank and pump module is connected to external pipelines. A heat exchanger is fixedly installed inside the control and operation chamber. An exhaust pipe is installed through the outer surface of one end of the reaction module chamber and is connected to the heat exchanger. The inlet and outlet ends of the heat exchanger penetrate the outer surface of the control and operation chamber. The outlet end of the heat exchanger is designed vertically, and a solenoid valve is fixedly installed on the outer surface of the outlet pipe of the heat exchanger.

[0010] By adopting the above technical solution, the steam in the reaction module chamber can be discharged through the exhaust pipe, allowing the steam in the reaction module chamber to enter the heat exchanger. The heat exchanger condenses the incoming steam, and the condensate can be recovered and transported into the integrated water tank and pump module. The integrated water tank and pump module can automatically replenish water to recover the heat of the steam and the water.

[0011] Preferably, a temperature, pressure, and humidity monitoring module is fixedly installed inside the reaction module chamber, a control device is installed inside the control operation chamber, the integrated water tank and water pump module is connected to the heat dissipation pipe inside the heat exchanger, and the other end of the heat exchanger is connected to the steam generator module. A water pump is fixedly installed on the outer surface of the heat exchanger, and one end of the water pump is connected to the integrated water tank and water pump module.

[0012] Using the above technical solution, the water condensed in the heat exchanger can be extracted by a water pump and sent back to the integrated water tank and water pump module. The steam discharged from the heat exchanger is controlled by a solenoid valve, which ensures the pressure in the reaction module chamber while allowing the steam in the heat exchanger to be fully condensed. This allows the water in the integrated water tank and water pump module to be sent out and preheated, improving the efficiency of subsequent water input into the steam generator module.

[0013] Preferably, a foundation ramp guide rail is fixedly installed inside the reaction module compartment, and the foundation ramp guide rail is higher than the height inside the reaction module compartment. The outer surface of the foundation ramp guide rail is provided with a groove. A support plate is placed between the foundation ramp guide rail and the reaction module compartment, and the outer surface of the support plate is uniformly provided with through holes.

[0014] Using the above technical solution, the condensed water can be guided by the foundation ramp guide rail, and the condensed water can fall and collect on both sides of the reaction module chamber through the through holes on the outer surface of the support plate, so that the condensed water can be collected instead of being scattered inside the reaction module chamber.

[0015] Preferably, a placement trolley is placed inside the reaction module compartment, and the rollers of the placement trolley engage with the outer surface of the foundation ramp guide rail.

[0016] Using the above technical solution, the movement direction of the placement trolley can be restricted by the foundation ramp guide rail, and the steel fiber geopolymer can be placed by the placement trolley, so that a large amount of steel fiber geopolymer can be sent into the interior of the reaction module chamber together.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the steel fiber geopolymer modular reaction chamber:

[0018] 1. During assembly, simply pass the cable through the lifting ring and connect it to the crane. Then, the control operation chamber, reaction module chamber, and door module can be transported to the assembly location. Place the sealing gasket between the reaction module chamber and the door module, and then use fixing bolts to assemble and fix the control operation chamber, reaction module chamber, and door module. This allows users to flexibly add or reduce the number of reaction module chambers according to their needs, and easily adjust the size of the reaction chamber according to their requirements.

[0019] 2. During use, the steam generator module evaporates water and sends the steam into the steam ejection pipe, allowing the steam to be evenly distributed into the interior of the reaction module chamber to keep the steel fiber geopolymer moist, warm, and pressurized. The temperature, pressure, and humidity monitoring module monitors the conditions inside the reaction module chamber. The steam enters the heat exchanger through the exhaust pipe and is then sent into the heat exchanger through the integrated water tank and pump module. The steam heats the water entering the heat exchanger and sends it to the steam generator module for use. The heat of the steam can be recovered, which improves the working efficiency of the steam generator module.

[0020] 3. When using the equipment, simply place the steel fiber geopolymers one by one onto the placement trolley, then open the chamber door module and push the trolley into the reaction chamber. The placement trolley can then move along the foundation ramp guide rails. Simultaneously, the foundation ramp guide rails guide and collect the generated condensate. At the same time, the support plate ensures the flatness inside the reaction chamber, allowing workers to move smoothly after entering. This enables the steel fiber geopolymers to be processed in large quantities and facilitates their placement and removal from the reaction chamber. Attached Figure Description

[0021] Figure 1This is a three-dimensional structural diagram of the control operation chamber and reaction module chamber of this utility model;

[0022] Figure 2 This is a three-dimensional exploded view of the reaction module chamber and sealing gasket of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the integrated steam generator module and water tank / pump module of this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the steam ejection pipe and support plate of this utility model;

[0025] Figure 5 This is a three-dimensional cross-sectional view of the reaction module compartment and the foundation ramp guide rail of this utility model;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the foundation ramp guide rail and the placement trolley of this utility model.

[0027] In the diagram: 1. Control and operation chamber; 2. Reaction module chamber; 3. Lifting ring; 4. Chamber door module; 5. Sealing gasket; 6. Fixing bolt; 7. Steam generator module; 8. Water tank and water pump integrated module; 9. Steam ejection pipe; 10. Temperature, pressure and humidity monitoring module; 11. Exhaust pipe; 12. Heat exchanger; 13. Solenoid valve; 14. Foundation ramp guide rail; 15. Placement trolley; 16. Support plate; 17. Water pump. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-6This utility model provides a technical solution: a steel fiber geopolymer modular reaction chamber, including a control operation chamber 1. A reaction module chamber 2 is attached to the outer surface of one end of the control operation chamber 1, and a door module 4 is attached to the other side of the reaction module chamber 2. Lifting rings 3 are threaded onto the outer surfaces of the control operation chamber 1, the reaction module chamber 2, and the door module 4, respectively. A fixing bolt 6 is installed through the outer surface of the control operation chamber 1, and the outer surface of the fixing bolt 6 penetrates the outer surface of the reaction module chamber 2. Another fixing bolt 6 is installed through the outer surface of the door module 4. The outer surface of the fixing bolt 6 is in contact with the outer surface of the reaction module chamber 2. The outer surfaces of the reaction module chamber 2 and the door module 4 are inlaid with sealing gaskets 5, and the outer surfaces of the sealing gaskets 5 are in contact with the outer surfaces of the reaction module chamber 2 and the door module 4, respectively. The control operation chamber 1 contains a steam generator module 7. A steam ejection pipe 9 is fixedly installed on the top of the reaction module chamber 2. One end of the outer surface of the steam ejection pipe 9 is connected to the steam outlet pipe of the steam generator module 7, and one end of the steam ejection pipe 9 is connected to another steam ejection pipe 9.

[0030] Firstly, during use, a crane can be used to thread cables through the lifting rings 3 to lift and move the control operation chamber 1, reaction module chamber 2, and door module 4 one by one to the installation location. The control operation chamber 1, reaction module chamber 2, and door module 4 can be placed together according to usage requirements, and the corresponding reaction module chamber 2 can be installed and assembled. The sealing gasket 5 is placed between the reaction module chamber 2 and the door module 4 and secured with fixing bolts 6 to ensure the sealing of the reaction chamber after installation. The number of reaction module chambers 2 installed can be flexibly adjusted according to usage requirements, improving the flexibility of reaction chamber use.

[0031] An integrated water tank and pump module 8 is fixedly installed inside the control and operation chamber 1 and is connected to external pipelines. A heat exchanger 12 is fixedly installed inside the control and operation chamber 1. An exhaust pipe 11 is installed through one end of the outer surface of the reaction module chamber 2 and is connected to the heat exchanger 12. The inlet and outlet ends of the heat exchanger 12 penetrate the outer surface of the control and operation chamber 1. The outlet end of the heat exchanger 12 is designed vertically, and a solenoid valve 13 is fixedly installed on the outer surface of the outlet pipe of the heat exchanger 12. A temperature, pressure, and humidity monitoring module 10 is fixedly installed inside the reaction module chamber 2. A control device is installed inside the control and operation chamber 1. The integrated water tank and pump module 8 is connected to the heat dissipation pipe inside the heat exchanger 12, and the other end of the heat exchanger 12 is connected to the steam generator module 7. A water pump 17 is fixedly installed on the outer surface of the heat exchanger 12, and one end of the water pump 17 is connected to the integrated water tank and pump module 8.

[0032] Secondly, during use, water is simply fed into the steam generator module 7 via the integrated water tank and pump module 8. Steam is then generated by the steam generator module 7. The number of working steam generator modules 7 can be adjusted by the number of reaction module chambers 2, allowing the steam generated by the steam generator module 7 to be evenly delivered into the reaction module chambers 2 through the steam ejection pipe 9. This reacts with the steel fiber geopolymer stored in the reaction module chambers 2. The temperature, humidity, and pressure inside the reaction module chambers 2 are monitored by the temperature, humidity, and pressure sensing module 10, and the steam discharge can be controlled by the solenoid valve 13. This ensures that the heat exchanger 12 can fully condense the steam. The steam enters the heat exchanger 12 through the exhaust pipe 11 and is discharged outward. At the same time, water is sent into the heat exchanger 12 through the integrated water tank and water pump module 8. The steam preheats the water circulating in the heat exchanger 12, and the preheated water can be sent into the steam generator module 7 to accelerate the steam generation rate. Meanwhile, the steam and the condensate generated by the heat exchanger 12 can be sent back to the integrated water tank and water pump module 8 through the water pump 17, so that the heat of the steam and the condensate can be reused, improving the energy recovery and utilization rate of the reaction chamber.

[0033] The reaction module compartment 2 is fixedly installed with a foundation ramp guide rail 14, and the foundation ramp guide rail 14 is higher than the height of the interior of the reaction module compartment 2. The outer surface of the foundation ramp guide rail 14 has a groove. A support plate 16 is placed between the foundation ramp guide rail 14 and the reaction module compartment 2, and the outer surface of the support plate 16 has through holes evenly distributed. A placement trolley 15 is placed inside the reaction module compartment 2, and the rollers of the placement trolley 15 are engaged with the outer surface of the foundation ramp guide rail 14.

[0034] Furthermore, during loading and unloading, simply place the steel fiber polymer on the placement trolley 15, open the silo door module 4, and then push the placement trolley 15 into the reaction chamber. This allows the placement trolley 15 to move via the foundation ramp guide rail 14, reducing the bumps of the placement trolley 15 and enabling directional movement. During use, the inclined design of the foundation ramp guide rail 14 and the use of the support plate 16 allow the condensate of the steam to be collected instead of scattering inside the reaction module silo 2, improving the convenience and reliability of the reaction chamber during use.

[0035] Working principle: The control chamber 1, reaction module chamber 2, and door module 4 are lifted by the lifting ring 3. The number of reaction module chambers 2 is adjusted according to the usage requirements. Then, the sealing gasket 5 is placed between the reaction module chamber 2 and the door module 4 and connected and fixed with the fixing bolts 6. Then, the steam injection pipe 9, exhaust pipe 11 and other components are connected and fixed. Then, the steel fiber geopolymer is placed on the placement trolley 15. After opening the door module 4, the placement trolley 15 is pushed into the reaction chamber and the door module 4 is closed. Then, the steam generator module 7 is started to generate steam and injects the steam into the reaction module chamber 2 through the steam injection pipe 9. The temperature, pressure and humidity monitoring module 10 monitors the temperature, humidity and pressure inside the reaction module chamber 2 to maintain a suitable temperature, humidity and pressure. After the steel fiber geopolymer has reacted for a period of time, the door module 4 is opened and the steel fiber geopolymer is completely removed by the placement trolley 15 to complete the manufacturing of the steel fiber geopolymer.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular reaction chamber made of steel fiber geopolymer, comprising a control operation chamber (1), wherein a reaction module chamber (2) is attached to the outer surface of one end of the control operation chamber (1), and a door module (4) is attached to the other side of the reaction module chamber (2), and a steam generator module (7) is placed inside the control operation chamber (1), characterized in that: A fixing bolt (6) is installed through the outer surface of the control operation chamber (1), and the outer surface of the fixing bolt (6) penetrates the outer surface of the reaction module chamber (2). Another fixing bolt (6) is installed through the outer surface of the chamber door module (4), and the outer surface of the fixing bolt (6) is in contact with the outer surface of the reaction module chamber (2). A sealing gasket (5) is embedded in the outer surface of the reaction module chamber (2) and the chamber door module (4), and the outer surface of the sealing gasket (5) is in contact with the outer surfaces of the reaction module chamber (2) and the chamber door module (4), respectively.

2. The steel fiber geopolymer modular reaction chamber according to claim 1, characterized in that: The outer surfaces of the control operation chamber (1), reaction module chamber (2), and chamber door module (4) are respectively threaded with lifting rings (3).

3. The steel fiber geopolymer modular reaction chamber according to claim 1, characterized in that: A steam ejection pipe (9) is fixedly installed on the top of the reaction module chamber (2), and one end of the outer surface of the steam ejection pipe (9) is connected to the gas outlet pipe of the steam generator module (7). One end of the steam ejection pipe (9) is connected to another steam ejection pipe (9).

4. The steel fiber geopolymer modular reaction chamber according to claim 1, characterized in that: The control operation chamber (1) is fixedly installed with an integrated water tank and water pump module (8), and the integrated water tank and water pump module (8) is connected to the external pipeline. The control operation chamber (1) is fixedly installed with a heat exchanger (12). One end of the reaction module chamber (2) is connected to an exhaust pipe (11), and the exhaust pipe (11) is connected to the heat exchanger (12). The inlet and outlet ends of the heat exchanger (12) penetrate the outer surface of the control operation chamber (1). The outlet end of the heat exchanger (12) is designed vertically, and a solenoid valve (13) is fixedly installed on the outer surface of the outlet pipe of the heat exchanger (12).

5. The steel fiber geopolymer modular reaction chamber according to claim 4, characterized in that: The reaction module compartment (2) is fixedly installed with a temperature, pressure and humidity monitoring module (10). The control operation compartment (1) is equipped with a control device. The integrated water tank and water pump module (8) is connected to the heat dissipation pipe in the heat exchanger (12), and the other end of the heat exchanger (12) is connected to the steam generator module (7). A water pump (17) is fixedly installed on the outer surface of the heat exchanger (12), and one end of the water pump (17) is connected to the integrated water tank and water pump module (8).

6. The steel fiber geopolymer modular reaction chamber according to claim 1, characterized in that: The reaction module compartment (2) is fixedly installed with a foundation ramp guide rail (14), and the foundation ramp guide rail (14) is higher than the height inside the reaction module compartment (2). The outer surface of the foundation ramp guide rail (14) is provided with a groove. A support plate (16) is placed between the foundation ramp guide rail (14) and the reaction module compartment (2), and the outer surface of the support plate (16) is uniformly provided with through holes.

7. The steel fiber geopolymer modular reaction chamber according to claim 1, characterized in that: The reaction module compartment (2) contains a placement trolley (15), and the rollers of the placement trolley (15) engage with the outer surface of the foundation ramp guide rail (14).

Images