Screen quick-change structure of extrusion crusher
By introducing quick-change components and fasteners into the compression crusher, the problems of insufficient screen load-bearing capacity and inconvenient disassembly and assembly have been solved, enabling rapid screen replacement and improving structural strength, thus extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGXI KUNTAI CHEMICAL TECHNOLOGY CO LTD
- Filing Date
- 2025-08-05
- Publication Date
- 2026-07-07
AI Technical Summary
In the existing technology, the screen of the extrusion crusher has insufficient load-bearing capacity in fertilizer crushing operations and is difficult to disassemble and replace quickly, resulting in easy damage to the screen and cumbersome replacement.
A structure including a housing, a crushing jaw assembly, a quick-change component, and a screen is designed. The screen can be quickly disassembled and assembled through the mounting groove and fasteners in the quick-change component. Replacement can be completed only at intervals during the production process. Bolts and elastic elements are used for fixing to enhance the structural strength.
It enables rapid screen replacement, improves structural strength, extends equipment life, simplifies the replacement process, and reduces downtime.
Smart Images

Figure CN224463187U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fertilizer production equipment, and in particular to a quick-change screen structure for an extrusion crusher. Background Technology
[0002] Chemical fertilizers, or fertilizers for short, refer to fertilizers made by chemical and / or physical methods that contain one or more nutrients needed for the growth of crops. During the production of chemical fertilizers, they are very susceptible to caking due to weather conditions. Therefore, in order to eliminate caking, crushing is required.
[0003] In existing technologies, after crushing agglomerated fertilizer with a crusher, the crushed fertilizer still needs to be screened and filtered. Therefore, a screening operation is required. Currently, a screen is typically welded or threaded onto the discharge end of the crusher for screening. However, this technology has the following drawbacks: ordinary screens have limited strength and load-bearing capacity, and under the long-term continuous impact of fertilizer, the screen is prone to bending and damage; the screen is fixedly installed to the crusher, making disassembly and cleaning cumbersome and hindering quick replacement.
[0004] Therefore, there is a need for a quick-change screen structure that can be replaced quickly and has reliable structural strength. Utility Model Content
[0005] The main purpose of this utility model is to provide a quick-change structure for the screen of an extrusion crusher, which aims to solve the problems of insufficient load-bearing capacity and difficulty in disassembly and replacement of existing screens used in extrusion crushers during fertilizer crushing operations.
[0006] To achieve the above objectives, the present invention proposes a quick-change screen structure for an extrusion crusher, comprising:
[0007] case;
[0008] A jaw crusher assembly, which is fixedly disposed on the inner side of the housing;
[0009] The quick-change assembly includes a mounting groove and a fixing member. The mounting groove is fixedly disposed on the housing near the side of the jaw crusher assembly and located vertically below the jaw crusher assembly. The mounting groove is an arc-shaped groove structure with a horizontal opening. The housing is provided with a quick-change port corresponding to the horizontal opening of the mounting groove. The fixing member abuts against the inner wall of the mounting groove, and the inner side of the fixing member is provided with a fixing cavity.
[0010] A screen, comprising a frame and a mesh surface, wherein the frame abuts against the fixing member and is located within the fixing cavity, the frame having a central cavity along the vertical direction, the mesh surface being disposed within the central cavity of the frame, and the mesh surface being connected to the frame by bolts.
[0011] Preferably, the fixing member includes a first fixing member and a second fixing member, the first fixing member and the second fixing member respectively abutting against the inner top wall and the inner bottom wall of the mounting groove, the first fixing member and the second fixing member are connected by bolts and the first fixing member and the second fixing member enclose the fixing cavity.
[0012] Preferably, the first fixing member further includes a fixing ear, which is fixedly disposed on the periphery of the first fixing member. The fixing ear extends along the height direction of the first fixing member and abuts against the outer wall of the periphery of the second fixing member. The periphery of the second fixing member is also provided with a threaded hole, and the fixing ear is threadedly connected to the threaded hole by a bolt.
[0013] Preferably, the quick-change assembly further includes an elastic element, which has a ring structure. There are two elastic elements, which are respectively disposed on the top periphery of the first fixing element and the bottom periphery of the second fixing element. The first fixing element and the second fixing element abut against the mounting groove through the elastic element.
[0014] Preferably, the jaw assembly includes a fixed jaw and a movable jaw assembly. The fixed jaw is fixedly disposed on the housing, and at least one end of the movable jaw assembly is fixedly disposed on the same side of the housing. The horizontal opening of the mounting groove faces the side of the housing near the fixed jaw, and the fixed jaw and the mounting groove are spaced apart.
[0015] Preferably, the housing further includes a liquid guiding channel, which extends vertically downward from the mounting groove. There are multiple liquid guiding channels arranged around the circumference of the housing.
[0016] This utility model discloses a quick-change structure for a screen used in a compression crusher. By providing a quick-change component inside the housing, the screen can be quickly disassembled and replaced. The operator fixes the screen in the fixing cavity of the fixing component, then slides the fixing component into the installation groove along the quick-change opening and fixes the fixing component to the housing with bolts. This achieves the effect of quick disassembly and replacement, provides excellent support, and improves structural strength. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the quick-change screen structure according to an embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of a quick-change component according to an embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the shell structure according to an embodiment of the present invention.
[0021] Explanation of icon numbers:
[0022] label name label name 1000 quick-change screen structure 100 case 110 Quick port change 120 Liquid guiding tank 200 Jaw assembly 210 Fixed jaw 220 Moving jaw assembly 300 Quick-change components 310 Mounting slot 320 Fasteners 321 First fastener 322 Second fastener 323 Fixed ear 330 elastic element 400 sieve 410 frame 420 Mesh
[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] It should be noted that all directional indicators in this embodiment are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.
[0026] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0027] like Figures 1-3 As shown, this utility model proposes a quick-change screen structure 1000 for an extrusion crusher, comprising: a housing 100; a crushing jaw assembly 200, which is fixedly disposed inside the housing 100; and a quick-change component 300, which includes a mounting groove 310 and a fixing member 320. The mounting groove 310 is fixedly disposed on the housing 100 near the crushing jaw assembly 200 and located vertically below the crushing jaw assembly 200. The mounting groove 310 is an arc-shaped groove structure with a horizontal opening. The housing 100 has a quick-change port 110 at the position of the horizontal opening of the mounting groove 310. The fixing member 320 abuts against the inner wall of the mounting groove 310, and the inner side of the fixing member 320 has a fixing cavity. The screen 400 includes a frame 410 and a screen surface 420. The frame 410 abuts against the fixing member 320 and is located in the fixing cavity. The frame 410 has a central cavity in the vertical direction. The screen surface 420 is set in the central cavity of the frame 410. The screen surface 420 and the frame 410 are connected by bolts.
[0028] In this embodiment, the compression crusher is a jaw crusher, and the shell 100 is the outer shell of the jaw crusher. The top of the jaw crusher is the feed end, and the bottom is the discharge end. Inside the shell 100 of the jaw crusher, there is a jaw crushing assembly 200, which is used to crush and disperse agglomerated fertilizer particles. The crushed and dispersed fertilizer is screened and filtered through a screen 400 set at the bottom of the shell 100. After removing unscreened stones, stalks, and other impurities, the operator will screen larger fertilizer clumps again until the fertilizer particles meet the production requirements. When it is necessary to quickly disassemble and replace the screen 400, the fixing part 320 is pulled out from the quick-change port 110 on the shell 100 along the opening direction of the mounting groove 310, and then the bolts used for fixing on the fixing part 320 are removed, and the screen 400 composed of the frame 410 and the screen 420 is disassembled and replaced. It is understandable that in the prior art, the screen 400 is fixedly welded or threaded onto the crusher housing 100, requiring a long downtime for replacement. However, the present invention can use multiple fixing parts 320 and screens 400. After the operator removes the screen 400 to be replaced and the fixing part 320 from the housing 100, the new screen 400 and the fixing part 320 can be inserted into the housing 100. Replacement can be performed only during the intervals between the various processes inherent in the production process, achieving a quick replacement effect. At the same time, by fixing the screen 400 in the fixing part 320 and then in the mounting groove 310, stress transfer is achieved, structural strength is enhanced, and the life of the screen 400 is improved.
[0029] In detail, in this embodiment, the discharge end of the extrusion crusher is circular, and the frame 410 of the screen 400 is correspondingly designed as a circular ring structure. The frame 410 has a circular central cavity at its axis, and the screen 420 is disposed in the central cavity and fixedly connected to the frame 410 by bolts. The mounting groove 310 is designed as a semi-circular arc structure corresponding to the circular discharge end of the extrusion crusher, and the fixing member 320 is designed as an annular structure with through holes running vertically through its axis. The through holes are set at the positions of the screen 400 to ensure that the fertilizer particles crushed by the crushing jaw assembly 200 contact the screen 400. The fixing member 320 has a fixing cavity inside and is designed to be openable and closable. The operator opens the fixing member 320 and then fixes the screen 400 in the fixing cavity with bolts, realizing the quick disassembly and replacement of the screen 400.
[0030] In one embodiment, the fixing member 320 includes a first fixing member 321 and a second fixing member 322. The first fixing member 321 and the second fixing member 322 abut against the inner top wall and the inner bottom wall of the mounting groove 310, respectively. The first fixing member 321 and the second fixing member 322 are connected by bolts and the first fixing member 321 and the second fixing member 322 enclose a fixing cavity.
[0031] In this embodiment, the first fixing member 321 is a vertically downward-opening annular groove structure, and the second fixing member 322 is a vertically upward-opening annular groove structure. The first fixing member 321 and the second fixing member 322 are connected by bolts. After the bolt connection, the space formed by the two grooves is the fixing cavity. The screen 400 is disposed in the fixing cavity. The operator fixes the screen 400 to the first fixing member 321 and / or the second fixing member 322 by bolts. It is understood that the bolts used to fix the first fixing member 321 and the second fixing member 322 may include, but are not limited to, countersunk screws, to avoid interference when connecting with the mounting groove 310.
[0032] In one embodiment, the first fixing member 321 further includes a fixing ear 323, which is fixedly disposed on the periphery of the first fixing member 321. The fixing ear 323 extends along the height direction of the first fixing member 321 and abuts against the peripheral outer wall of the second fixing member 322. The periphery of the second fixing member 322 is also provided with a threaded hole, and the fixing ear 323 is threadedly connected to the threaded hole by a bolt.
[0033] In this embodiment, the fixing ear 323 is disposed on one side of the first fixing member 321, and the projected area of the fixing ear 323 is larger than the opening area of the quick-change port 110 on the housing 100. After the first fixing member 321 and the second fixing member 322 are connected by bolts, the operator inserts the fixing member 320 into the mounting groove 310 in the housing 100 along the quick-change port 110. After insertion, the fixing ear 323 is located outside the housing 100 and abuts against the outer surface of the housing 100. The operator can then use bolts to further connect the fixing ear 323 to the housing 100, achieving the technical effect of reinforcing the structure. The inner wall of the fixing ear 323 fits against the outer wall of the housing 100. When the fixing member 320 is inserted along the quick-change port 110...
[0034] In another embodiment, the fixing ear 323 may also be provided with a handle, which is located on the side of the fixing ear 323 away from the housing 100. The handle facilitates the operator to unlock or lock the fixing member 320 with the mounting groove 310 or the housing 100.
[0035] In one embodiment, the quick-change assembly 300 further includes an elastic element 330, which has a ring structure. There are two elastic elements 330, which are respectively disposed on the top periphery of the first fixing member 321 and the bottom periphery of the second fixing member 322. The first fixing member 321 and the second fixing member 322 abut against the mounting groove 310 through the elastic elements 330.
[0036] In this embodiment, two elastic members 330 are respectively bonded and fixed to the top of the first fixing member 321 and the bottom of the second fixing member 322. When the fixing member 320 is inserted into the housing 100 along the opening of the quick-change port 110 and the mounting groove 310, the elastic member 330 abuts against the inner wall of the mounting groove 310 and deforms, so that the fixing member 320 and the mounting groove 310 achieve an interference fit, ensuring the connection stability between the fixing member 320 and the mounting groove 310, while also absorbing the vibration that occurs during the screening process and extending the equipment life.
[0037] In one embodiment, the jaw assembly 200 includes a fixed jaw 210 and a movable jaw assembly 220. The fixed jaw 210 is fixedly disposed on the housing 100, and at least one end of the movable jaw assembly 220 is fixedly disposed on the same side of the housing 100. The horizontal opening of the mounting groove 310 faces the side of the housing 100 near the fixed jaw 210, and the fixed jaw 210 and the mounting groove 310 are spaced apart.
[0038] In this embodiment, the fixed jaw 210 is fixedly disposed within the housing 100, and the movable jaw assembly 220 includes a fixed end and a movable end. The fixed end of the movable jaw assembly 220 is fixedly disposed within the housing 100 on the side away from the fixed jaw 210, and the movable end of the movable jaw assembly 220 is movably connected to the fixed end. The movable end of the movable jaw assembly 220 can move toward the fixed jaw 210. The movement between the fixed jaw 210 and the movable end causes the agglomerated fertilizer particles to be crushed. The horizontal opening of the mounting groove faces the side of the housing 100 where the fixed jaw 210 is installed, thus avoiding interference.
[0039] In one embodiment, the housing 100 further includes a liquid guiding groove 120, which extends vertically downward from the mounting groove 310. There are multiple liquid guiding grooves 120 arranged around the circumference of the housing 100.
[0040] In this embodiment, the liquid guiding channel 120 is disposed on the inner wall of the housing 100 along the periphery of the housing 100. The liquid guiding channel 120 is used to guide the waste liquid generated during the fertilizer crushing and screening process or the wastewater generated when the operator washes the screen 400, and guide the waste liquid to be discharged in the vertical direction of the housing 100, thereby extending the service life of the equipment.
[0041] This utility model discloses a quick-change screen structure for use in a compression crusher. By providing a quick-change component inside the housing, the screen can be quickly disassembled and replaced. The operator fixes the screen in the fixing cavity of the fixing component, and then slides the fixing component into the installation groove along the quick-change opening and fixes it with bolts and elastic elements. The operator can also fix the fixing component to the housing with bolts, achieving the effect of quick disassembly and replacement, providing excellent support, improving structural strength, and extending equipment life.
[0042] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. A quick-change screen structure for an extrusion crusher, characterized in that, include: case; A jaw crusher assembly, which is fixedly disposed on the inner side of the housing; The quick-change assembly includes a mounting groove and a fixing member. The mounting groove is fixedly disposed on the housing near the side of the jaw crusher assembly and located vertically below the jaw crusher assembly. The mounting groove is an arc-shaped groove structure with a horizontal opening. The housing is provided with a quick-change port corresponding to the horizontal opening of the mounting groove. The fixing member abuts against the inner wall of the mounting groove, and the inner side of the fixing member is provided with a fixing cavity. A screen, comprising a frame and a mesh surface, wherein the frame abuts against the fixing member and is located within the fixing cavity, the frame having a central cavity along the vertical direction, the mesh surface being disposed within the central cavity of the frame, and the mesh surface being connected to the frame by bolts.
2. The quick-change screen structure of the extrusion crusher as described in claim 1, characterized in that, The fixing component includes a first fixing component and a second fixing component. The first fixing component and the second fixing component abut against the inner top wall and the inner bottom wall of the mounting groove, respectively. The first fixing component and the second fixing component are connected by bolts and the first fixing component and the second fixing component enclose the fixing cavity.
3. The quick-change screen structure of the extrusion crusher as described in claim 2, characterized in that, The first fixing member further includes a fixing ear, which is fixedly disposed on the periphery of the first fixing member. The fixing ear extends along the height direction of the first fixing member and abuts against the outer wall of the periphery of the second fixing member. The periphery of the second fixing member is also provided with a threaded hole, and the fixing ear is threadedly connected to the threaded hole by a bolt.
4. The quick-change screen structure of the extrusion crusher as described in claim 3, characterized in that, The quick-change assembly also includes an elastic element, which has a ring structure. There are two elastic elements, which are respectively disposed on the top periphery of the first fixing element and the bottom periphery of the second fixing element. The first fixing element and the second fixing element abut against the mounting groove through the elastic element.
5. The quick-change screen structure of the extrusion crusher as described in claim 1, characterized in that, The jaw crusher assembly includes a fixed jaw and a movable jaw assembly. The fixed jaw is fixedly disposed on the housing. At least one end of the movable jaw assembly is fixedly disposed on the same side of the housing. The horizontal opening of the mounting groove faces the side of the housing near the fixed jaw. The fixed jaw and the mounting groove are spaced apart.
6. The quick-change screen structure of the extrusion crusher as described in claim 1, characterized in that, The housing also includes a liquid guiding channel, which extends vertically downward from the mounting groove. There are multiple liquid guiding channels arranged around the circumference of the housing.