A lead ingot surface cleaning device

Abstract

The utility model discloses a kind of lead ingot surface cleaning devices, to provide a kind of lead ingot surface cleaning device of improving cleaning depth and comprehensiveness. It includes workbench, workbench is connected with dust removal tank, dust removal tank is equipped with operation cavity, and lifting platform is movably connected in operation cavity;Dust removal pipe, dust removal pipe is connected with operation cavity;Bottom brush plate, bottom brush plate is connected with workbench, workbench is equipped with pusher mechanism, and bottom brush plate is placed in dust removal tank one end;Side brush cylinder, side brush cylinder is rotatably connected with workbench, and side brush cylinder is placed in the both sides of bottom brush plate;Top brush cylinder, workbench is movably connected with support frame, and top brush cylinder is connected with support frame, and top brush cylinder is placed in the upper end of bottom brush plate.The utility model has the beneficial effects that: lead ingot surface cleaning device depth and comprehensive cleaning operation;Improve cleaning automation degree;Improve operation operating stability;Improve cleaning efficiency and stability.

Description

Technical Field

[0001] This utility model relates to the field of lead ingot surface cleaning technology, and in particular to a lead ingot surface cleaning device. Background Technology

[0002] In the process of manufacturing lead-acid batteries in my country, the lead ingots used to produce lead powder will have an oxide layer, dust or other foreign matter on their surface due to oxidation during production, transportation and storage, and by the time they are used. If the surface is not cleaned before cold granulation, the oxide layer and contaminants will directly affect the quality of the lead powder.

[0003] Chinese Patent Announcement No.: CN 203972865 U, Announcement Date: December 3, 2014. This application proposes a lead ingot surface cleaning device, characterized in that the device includes a frame, lead ingots, A conveying mechanism, B conveying mechanism, upper and lower cleaning, side cleaning, conveying motor, motor mounting base, environmental collection, environmental collection pipe, and drawer. The lead ingot surface cleaning device uses the electric power of the motor to drive the A and B conveying mechanisms. During the lead ingot conveying process, a set of wire brushes installed on the upper and lower front end of the B conveying mechanism and a set of wire brushes horizontally arranged on the left and right sides form a channel for the lead ingot to pass through and perform a thorough cleaning of its four sides. After the lead ingot surface is cleaned, it continues to be conveyed by the B conveying mechanism to the next process. The lead ingot surface cleaning device is also equipped with an environmental collection to separate and collect dust and valuable lead sheets. The drawback of this technical solution is that the cleaning device does not reach the depth and comprehensiveness of the lead ingot during cleaning, resulting in poor cleaning efficiency.

[0004] In summary, existing cleaning devices are insufficient in terms of the depth and comprehensiveness of cleaning lead ingots. Utility Model Content

[0005] The present invention aims to overcome the shortcomings of existing cleaning devices in terms of poor depth and comprehensiveness in cleaning lead ingots, and provides a lead ingot surface cleaning device that improves the cleaning depth and comprehensiveness.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A lead ingot surface cleaning device, comprising

[0008] The workbench is connected to a dust collection box, which has a working chamber, and a lifting platform is movable within the working chamber.

[0009] Dust removal pipe, which is connected to the working chamber;

[0010] Bottom brush plate, which is connected to the worktable. The worktable is equipped with a material pushing mechanism, and the bottom brush plate is placed at one end of the dust collection box.

[0011] Side brush cylinders are rotatably connected to the worktable and are placed on both sides of the bottom brush plate.

[0012] The top brush cylinder is connected to the support frame of the movable worktable, and the top brush cylinder is placed on the upper end of the bottom brush plate.

[0013] The dust collection box is placed on the worktable. The pushing mechanism pushes the lead ingots into the working chamber of the dust collection box. The dust collection pipe in the working chamber is connected to an air-filling device to clean the dust and impurities on the surface of the incoming lead ingots. The lifting platform raises the incoming lead ingots, making the dust collection more comprehensive and effective. After dust collection, the lead ingots enter the bottom brush plate under the pushing mechanism for secondary cleaning of the bottom surface of the lead ingots through friction. At the same time, the side brush cylinder rotates to perform secondary cleaning on the left and right sides of the lead ingots, and the top brush cylinder rotates to perform secondary cleaning on the front, back, and top surfaces of the lead ingots. This achieves the effect of deep and comprehensive cleaning of the lead ingot surface and improves the degree of automation in the cleaning process.

[0014] Preferably, the dust collector has an inlet at one end and an outlet at the other. Both the inlet and outlet are equipped with guide rods, which are connected to the worktable. The lifting platform has a wedge-shaped cross-section. Lead ingots enter the dust collector through the inlet for dust removal and enter the bottom brush plate through the outlet. The guide rods are connected in a figure-eight shape at the inlet and outlet to ensure the stability of the movement path. The lifting platform has a wedge-shaped cross-section of an isosceles trapezoid, allowing more of the lead ingot's bottom surface to be exposed, thus increasing the dust removal surface area. The guide rods ensure that the lead ingot enters the lifting platform accurately and stably. This achieves the effects of improving operational stability, increasing the dust removal area, and improving the dust removal depth.

[0015] Preferably, the workbench has a movable opening located within the working chamber. The workbench is connected to a lifting mechanism, which in turn connects to a lifting platform. The lifting platform is vertically connected to the movable opening. The lifting mechanism is installed at the lower end of the workbench to drive the connected lifting platform, causing it to raise the lead ingot above through the movable opening. This improves the automation and stability of the operation.

[0016] Preferably, the dust collector box is equipped with an inlet, into which the dust collection pipe is inserted. The working chamber is equipped with a fixing frame, one end of which is bolted to the dust collector box, and the other end is connected to a fixing clip. Several inlets are provided on the dust collector box, allowing the dust collection pipe to be arranged inside the working chamber. The fixing clip on the fixing frame flexibly secures the dust collection pipe, facilitating its installation and maintenance. This improves cleaning efficiency and stability.

[0017] Preferably, the bottom brush plate includes a fixed base plate and brush bristles. The worktable has a recessed groove, the fixed base plate is connected to the recessed groove, and the brush bristles are connected to the fixed base plate. The fixed base plate is connected within the recessed groove to reduce the height of the brush bristles, thereby ensuring the contact depth between the lead ingot and the brush bristles. This further improves the cleaning depth of the lead ingot.

[0018] Preferably, the feeding mechanism is connected to a linear guide mechanism and a feeding rod. The linear guide mechanism is connected to the worktable, and the feeding rod is connected to the linear guide mechanism. The feeding rod is movably connected to the inlet and outlet via the linear guide mechanism. The linear guide mechanism is mounted on the worktable to drive the connected feeding rod to move the lead ingots, causing the lead ingots to enter the inlet and be placed on the lifting platform, then leave the lifting platform and exit through the outlet into the bottom fixed plate. This achieves the effect of improving automation and stability, thereby improving cleaning efficiency.

[0019] Preferably, the workbench is connected to a side plate, which in turn is connected to a mounting bracket. A rotating rod is inserted into the mounting bracket. The side brush cylinder includes a rotating cylinder and brush bristles. Bristles are connected to the rotating cylinder, which is fixedly connected to the rotating rod. A driven sprocket is connected to the rotating rod. The workbench is rotatably connected to a driving sprocket. Both the driving and driven sprockets are meshed with a transmission chain. The side brush cylinder rotates along with the rotating rod via the rotating cylinder, causing the brush bristles to rotate with the rotating cylinder. The driving sprocket, rotating along with the transmission chain, drives the driven sprocket. The rotating rod, via the driven sprocket, is driven by the driving sprocket, thus enabling the brush bristles to efficiently clean the sides of the lead ingot. This improves the cleaning efficiency of the lead ingot.

[0020] Preferably, the support frame is connected to a rotating rod two, and the top brush cylinder includes a rotating cylinder two and brush bristles three. Brush bristles three are connected to the rotating cylinder two, and the rotating cylinder two is fixedly sleeved with the rotating rod two. The rotating rod two is connected to a driven sprocket two, and the support frame is rotatably connected to a driving sprocket two. Both the driving sprocket two and the driven sprocket two are meshed with a transmission chain two. The top brush cylinder rotates along with the rotating rod two via the rotating cylinder two, causing the brush bristles three to rotate along with the rotating cylinder two. The driving sprocket two, rotating under the transmission chain two, drives the driven sprocket two. The rotating rod two, through the driven sprocket two, is driven by the driving sprocket two, thereby enabling the brush bristles three to efficiently clean the upper surface and front and rear sides of the lead ingot. This achieves the effect of improving the cleaning efficiency of the lead ingot.

[0021] The beneficial effects of this utility model are: it enables deeper and more comprehensive cleaning of lead ingot surfaces; it improves the degree of automation in cleaning; it enhances operational stability; and it increases cleaning efficiency and stability. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present invention;

[0023] Figure 2 yes Figure 1 Side view;

[0024] Figure 3 yes Figure 1 A sectional view;

[0025] Figure 4 This is a schematic diagram showing the connection between the passive sprocket 1, the driving sprocket 1, and the transmission chain 1.

[0026] In the diagram: 1. Workbench, 2. Dust collection box, 3. Working chamber, 4. Lifting platform, 5. Dust collection pipe, 6. Bottom brush plate, 7. Pushing mechanism, 8. Side brush cylinder, 9. Top brush cylinder, 10. Support frame, 11. Feed inlet, 12. Discharge outlet, 13. Guide bar, 14. Movable port, 15. Lifting mechanism, 16. Inlet pipe, 17. Fixed frame, 18. Fixed clamp, 19. Fixed base plate, 20. 21. Recessed groove, 22. Linear guide rail mechanism, 23. Push rod, 24. Side plate, 25. Mounting bracket, 26. Rotating rod one, 27. Rotating drum one, 28. Brush one, 29. Passive sprocket one, 30. Driving sprocket one, 31. Transmission chain one, 32. Rotating rod two, 33. Rotating drum two, 34. Brush two, 35. Passive sprocket two, 36. Driving sprocket two, 37. Brush three, 38. Guide slide rail, 39. Guide rod, 40. Rotary motor one, 41. Rotary motor two. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0029] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of components illustrated in these embodiments do not limit the scope of this application. For ease of illustration, spatial relative terms such as “up,” “down,” “left,” and “right” are used in the embodiments to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that, in addition to the orientations shown in the figures, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, an element described as being “below” other elements or features would be positioned “up” other elements or features. Thus, the exemplary term “down” can include both up and down orientations. The device may be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein can be interpreted accordingly. It should also be understood that, for ease of description, the dimensions of the various parts shown in the figures are not drawn to actual scale. Techniques, processes, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, processes, and equipment should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be discussed further in subsequent figures.

[0030] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.

[0031] Example 1:

[0032] like Figure 1 , 3 As shown, a lead ingot surface cleaning device includes a workbench 1, a dust collection box 2 connected to the workbench 1, a working chamber 3 provided in the dust collection box 2, and a lifting platform 4 movably connected inside the working chamber 3; a dust collection pipe 5 connected to the working chamber 3; a bottom brush plate 6 connected to the workbench 1, the workbench 1 being provided with a pushing mechanism 7, and the bottom brush plate 6 being placed at one end of the dust collection box 2; a side brush cylinder 8 rotatably connected to the workbench 1, and the side brush cylinder 8 being placed on both sides of the bottom brush plate 6; and a top brush cylinder 9, a support frame 10 movably connected to the workbench 1, the top brush cylinder 9 being connected to the support frame 10, and the top brush cylinder 9 being placed at the upper end of the bottom brush plate 6.

[0033] like Figure 3As shown, one end of the dust collector 2 is provided with a feed inlet 11, and the other end of the dust collector 2 is provided with a discharge outlet 12. Both the feed inlet 11 and the discharge outlet 12 are provided with guide rods 13. The guide rods are connected to the worktable 1. The cross-sectional shape of the lifting platform 4 is wedge-shaped.

[0034] like Figure 2 , 3 As shown, the workbench 1 is provided with an movable opening 14, which is placed inside the working chamber 3. The workbench 1 is connected to a lifting mechanism 15, which is connected to a lifting platform 4. The lifting platform 4 is connected to the movable opening 14 in a lifting manner.

[0035] like Figure 1 , 3 As shown, the dust collector 2 is provided with an inlet 16, and the dust collector pipe 5 is inserted into the inlet 16. The working chamber 3 is provided with a fixing frame 17. One end of the fixing frame 17 is bolted to the dust collector 2, and the other end of the fixing frame 17 is connected to a fixing clamp 18.

[0036] like Figure 3 As shown, the bottom brush plate 6 includes a fixed base plate 19 and brush bristles 27. The worktable 1 is provided with a recessed groove 20. The fixed base plate 19 is connected to the recessed groove 20, and the brush bristles 27 are connected to the fixed base plate 19.

[0037] like Figure 1 , 3 As shown, the feeding mechanism 7 is connected to a linear guide mechanism 21 and a feeding rod 22. The linear guide mechanism 21 is connected to the worktable 1, and the feeding rod 22 is connected to the linear guide mechanism 21. The feeding rod 22 is movably connected to the feed inlet 11 and the discharge outlet 12 through the linear guide mechanism 21.

[0038] like Figure 1 , 3 As shown in Figure 4, the workbench 1 is connected to a side plate 23, the side plate 23 is connected to a mounting bracket 24, the mounting bracket 24 is inserted with a rotating rod 25, the side brush cylinder 8 includes a rotating cylinder 26 and brush bristles 33, the brush bristles 33 are connected to the rotating cylinder 26, the rotating cylinder 26 is fixedly sleeved with the rotating rod 25, the rotating rod 25 is connected to a driven sprocket 28, the workbench 1 is rotatably connected to a driving sprocket 29, and both the driving sprocket 29 and the driven sprocket 28 are meshed with a transmission chain 30.

[0039] like Figure 1 , 3 As shown in Figure 4, the support frame 10 is connected to a rotating rod 31. The top brush cylinder 9 includes a rotating cylinder 32 and brush bristles 37. The brush bristles 37 are connected to the rotating cylinder 32. The rotating cylinder 32 is fixedly sleeved with the rotating rod 31. The rotating rod 31 is connected to a driven sprocket 34. The support frame 10 is rotatably connected to a driving sprocket 35. Both the driving sprocket 35 and the driven sprocket 34 are meshed with a transmission chain 36.

[0040] like Figure 1-4 As shown, the push rod 22 is provided with a guide rail 38, and the worktable 1 is connected with a guide rod 39. The guide rod 39 is slidably connected to the guide rail 38 to support the horizontal stability of the push rod 22 movement.

[0041] The lifting mechanism 15 adopts the existing cylinder structure, and the linear guide mechanism 21 adopts the existing linear guide structure. The dust removal pipe 5 is connected to an air inflation device. The port of the dust removal pipe 5 is located close to the position of the rising lead ingot. The fixing bracket 18 is an incomplete circle to be inserted into and fixed to the dust removal pipe 5.

[0042] The side plate 23 is connected to a rotary motor 40, which is connected to a drive sprocket 29 to drive its rotation. The support frame 10 is connected to a rotary motor 41, which is connected to a drive sprocket 29 to drive its rotation.

[0043] In use: Place the lead ingot between the push rod 22 and the dust collection box 2. Start the linear guide mechanism 21 to push the push rod 22 into the dust collection box 2 along the guide bar 13. Stop after the lead ingot enters the working chamber 3. Start the lifting mechanism 15 to lift the lead ingot close to each dust collection pipe 5. When the air filling equipment is started, the airflow blows out through the dust collection pipe 5 to clean the dust and impurities on the surface of the lead ingot. After the air blowing is finished, reset the lifting platform 4. Start the rotating mechanism 1 40 and rotating mechanism 2 41 to make the side brush cylinder 8 and top brush cylinder 9 start to rotate. Start the linear guide structure 21 to push the push rod 22 to continue to push the lead ingot into the bottom brush plate 6. Then, during the movement of the lead ingot, each surface is brushed and cleaned by the brush bristles 1 27, brush bristles 2 33 and brush bristles 37, thus completing the secondary cleaning operation of the lead ingot surface.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A lead ingot surface cleaning device, characterized in that, include A workbench (1) is connected to a dust collection box (2), and the dust collection box (2) is provided with a working chamber (3). A lifting platform (4) is movably connected inside the working chamber (3). Dust removal pipe (5), which is connected to the working chamber (3); Bottom brush plate (6), the bottom brush plate (6) is connected to the workbench (1), the workbench (1) is provided with a pushing mechanism (7), and the bottom brush plate (6) is placed at one end of the dust collection box (2); Side brush cylinder (8), the side brush cylinder (8) is rotatably connected to the worktable (1), and the side brush cylinder (8) is placed on both sides of the bottom brush plate (6); The top brush cylinder (9) is movably connected to the workbench (1) and the support frame (10). The top brush cylinder (9) is connected to the support frame (10) and the top brush cylinder (9) is placed on the upper end of the bottom brush plate (6).

2. The lead ingot surface cleaning device according to claim 1, characterized in that, The dust collector (2) has a feed inlet (11) at one end and a discharge outlet (12) at the other end. Both the feed inlet (11) and the discharge outlet (12) are equipped with guide rods (13). The guide rods are connected to the worktable (1). The lifting platform (4) has a wedge-shaped cross section.

3. The lead ingot surface cleaning device according to claim 2, characterized in that, The workbench (1) is provided with an opening (14), which is located in the working chamber (3). The workbench (1) is connected to a lifting mechanism (15), which is connected to a lifting platform (4). The lifting platform (4) is connected to the opening (14) in a lifting manner.

4. The lead ingot surface cleaning device according to claim 3, characterized in that, The dust collector (2) is provided with an inlet (16), the dust collector (5) is inserted into the inlet (16), the working chamber (3) is provided with a fixing frame (17), one end of the fixing frame (17) is bolted to the dust collector (2), and the other end of the fixing frame (17) is connected to a fixing clamp (18).

5. The lead ingot surface cleaning device according to claim 1, characterized in that, The bottom brush plate (6) includes a fixed bottom plate (19) and a brush bristle (27). The workbench (1) is provided with a recessed groove (20). The fixed bottom plate (19) is connected to the recessed groove (20), and the brush bristle (27) is connected to the fixed bottom plate (19).

6. The lead ingot surface cleaning device according to claim 3, characterized in that, The pushing mechanism (7) is connected to a linear guide mechanism (21) and a pushing rod (22). The linear guide mechanism (21) is connected to the worktable (1), and the pushing rod (22) is connected to the linear guide mechanism (21). The pushing rod (22) is movably connected to the feed inlet (11) and the discharge outlet (12) through the linear guide mechanism (21).

7. The lead ingot surface cleaning device according to claim 1, characterized in that, The workbench (1) is connected to a side plate (23), the side plate (23) is connected to a mounting bracket (24), the mounting bracket (24) is inserted with a rotating rod (25), the side brush cylinder (8) includes a rotating cylinder (26) and a brush bristle (33), the brush bristle (33) is connected to the rotating cylinder (26), the rotating cylinder (26) is fixedly sleeved with the rotating rod (25), the rotating rod (25) is connected to a driven sprocket (28), the workbench (1) is rotatably connected to a driving sprocket (29), and both the driving sprocket (29) and the driven sprocket (28) are meshed with a transmission chain (30).

8. The lead ingot surface cleaning device according to claim 1, characterized in that, The support frame (10) is connected to a rotating rod two (31). The top brush cylinder (9) includes a rotating cylinder two (32) and a brush bristle three (37). The brush bristle three (37) is connected to the rotating cylinder two (32). The rotating cylinder two (32) is fixedly sleeved with the rotating rod two (31). The rotating rod two (31) is connected to a passive sprocket two (34). The support frame (10) is rotatably connected to a driving sprocket two (35). The driving sprocket two (35) and the passive sprocket two (34) are both meshed with a transmission chain two (36).

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