A dust removal device for rubber roll fine grinding

By designing an adjustable protective cover and fixing device, the problem that existing dust collection covers cannot adapt to different rubber roller sizes has been solved, achieving a highly efficient dust removal effect.

CN224463400UActive Publication Date: 2026-07-07KUNSHAN NORDAN SHUNPU COTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN NORDAN SHUNPU COTS CO LTD
Filing Date
2025-07-11
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The existing dust collection hoods are of fixed size and cannot accommodate rubber rollers of different sizes, resulting in poor sealing and ineffective dust collection during grinding.

Method used

A dust removal device including a protective cover, an adjustment device, and a fixing device was designed. The protective cover is adjustable through the cooperation of threaded rods, gears, and clamps. It is equipped with a dust collection device and a filter system to ensure sealing and dust removal effect.

Benefits of technology

It achieves automatic adjustment based on the size and length of the rubber roller, improving the sealing performance and dust removal efficiency of the dust removal device and ensuring effective dust absorption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust collector for rubber roller fine grinding, including the protective cover, the inner wall one side of protective cover is installed with the adjusting plate, the dust collector for rubber roller fine grinding still includes adjusting device, and adjusting device installs in the outer wall of adjusting plate, and the fixed device installs in the one side of adjusting plate away from the protective cover, the utility model relates to dust removal technical field, through the cooperation of threaded rod, fixed shell and first gear, when carrying out dust removal to small -size polishing device, rotates drive link, and through the meshing of first gear and second gear, drives threaded rod to rotate, and threaded rod will be connected with the thread of adjusting plate inner wall, makes adjusting plate move in the inside of protective cover, makes the space in protective cover satisfy the size of polishing device, like this avoided the size fixed of existing dust collection cover, cannot adjust, like this cover on polishing device's time sealing effect is poor, like this can lead to dust removal effect of dust collection device is not obvious.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology, specifically a dust removal device used in the fine grinding of rubber rollers. Background Technology

[0002] Rubber rollers generally consist of an outer rubber layer, a hard rubber layer, a metal core, a roller neck, and ventilation holes. Their manufacturing process includes roller core sandblasting, bonding treatment, rubber coating, fabric wrapping, wire winding, vulcanization in a vulcanizing tank, and surface finishing. Rubber rollers are mainly used in papermaking, dyeing, printing, grain processing, metallurgy, and plastics processing.

[0003] In existing technology, a connecting pipe is installed on the top of the dust collection hood, and the dust collection device is connected to the dust collection hood through the connecting pipe. Under the action of the dust collection device, the dust in the dust collection hood is sucked into the dust collection device, which makes cleaning more convenient.

[0004] However, in actual use, due to the different sizes and lengths of the rubber rollers, different sizes of grinding machines are required for grinding. The existing dust collection hood has a fixed size and cannot be adjusted, resulting in poor sealing when it is placed on the grinding device. This leads to the dust removal effect of the dust collection device being insignificant. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a dust removal device for fine grinding of rubber rollers. It solves the problem that in actual use, due to the different sizes and lengths of rubber rollers, different sizes of grinding machines are required for grinding. However, the existing dust collection hoods have fixed sizes and cannot be adjusted, resulting in poor sealing when placed on the grinding device, which leads to ineffective dust removal by the dust collection device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for fine grinding of rubber rollers, comprising a protective cover, an adjusting plate installed on one side of the inner wall of the protective cover, and an adjusting device installed on the outer wall of the adjusting plate; a fixing device installed on the side of the adjusting plate away from the protective cover; and a dust collection device installed on the top of the protective cover; wherein, the position of the adjusting plate is adjusted by the adjusting device, the protective cover is fixed by the fixing device, and the dust collection device absorbs the dust inside the protective cover.

[0007] Preferably, the adjusting device includes a threaded rod, which is rotatably connected to the inner wall of the protective cover via a sealed bearing, and its outer wall is threadedly connected to the inner wall of the adjusting plate; a fixed housing is fixedly connected to the top of the inner wall of the protective cover, and its inner wall is rotatably connected to the outer wall of the threaded rod away from the protective cover via a sealed bearing; a first gear is fixedly connected to one end of the threaded rod extending into the fixed housing; a second gear is meshed with the outer wall of the first gear; a drive rod is fixedly connected to the top of the second gear and passes through the top of the protective cover via a sealed bearing; wherein, through the cooperation of the threaded rod and the fixed housing, the drive rod drives the adjusting plate to move, and the first gear drives the second gear to rotate.

[0008] Preferably, a clamping plate is fixedly connected to the lower part of the outer wall of the protective cover on the side away from the adjusting plate. The fixing device includes a clamping plate, which is located on the lower part of the adjusting plate on the side away from the protective cover. A sleeve is fixedly connected to the top of the clamping plate. A sliding rod is inserted into the inner wall of the sleeve and fixedly connected to the outer wall of the adjusting plate. A bolt is threadedly connected to the inner wall of the sleeve, and one end extending into the inside of the sleeve abuts against the top of the sliding rod. The clamping plate is fixed by the cooperation of the sleeve and the sliding rod, and the bolt is fixed to the sleeve.

[0009] Preferably, the dust collection device includes a connecting pipe connected to the top of the protective cover; a blower input end connected to the end of the connecting pipe away from the protective cover; a dust collection box fixedly connected to the outer wall of the blower and connected to the output end of the blower; several filters are provided, all inserted into the inner wall of the dust collection box; and an exhaust pipe connected to the outer wall of the dust collection box. Through the cooperation of the connecting pipe and the blower, dust inside the protective cover enters the dust collection box, and the filters remove the dust before it is discharged through the exhaust pipe.

[0010] Preferably, a limiting post is inserted into the inner wall of the adjusting plate, and one end of the limiting post is fixedly connected to the inner wall of the protective cover.

[0011] Preferably, a flexible hose is fitted onto the outer wall of the threaded rod, and the two ends of the hose are fixedly connected to the inner wall of the protective cover and the surface of the adjusting plate, respectively.

[0012] This utility model has the following beneficial effects: The dust removal device for fine grinding of rubber rollers, through the cooperation of the threaded rod, the fixed shell and the first gear, when dust removal is performed on the small grinding device, the drive rod is rotated, and through the meshing of the first gear and the second gear, the threaded rod is driven to rotate. The threaded rod is connected to the threaded inner wall of the adjusting plate, so that the adjusting plate moves inside the protective cover, so that the space inside the protective cover meets the size of the grinding device. This avoids the existing dust collection cover with a fixed size that cannot be adjusted, which has a poor sealing effect when covering the grinding device, resulting in an insignificant dust removal effect of the dust collection device.

[0013] Through the cooperation of connecting pipes, dust collection boxes, and blowers, the dust generated during grinding floats inside the protective cover. Under the action of the blower, the dust inside the protective cover is sucked out through the connecting pipes and enters the dust collection box. Moreover, the dust collection box is equipped with a filter screen, which can adsorb the dust in the gas onto the filter screen, so the gas discharged through the exhaust pipe is clean. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the appearance of the present utility model;

[0016] Figure 3 for Figure 1 A structural schematic diagram of the central protective cover, threaded rod, and adjusting plate;

[0017] Figure 4 for Figure 1 A schematic diagram of the structure of the adjusting plate, clamping plate, and sliding rod.

[0018] In the diagram: 1. Protective cover; 11. Adjusting plate; 12. Limiting post; 13. Clamping plate; 14. Flexible hose; 2. Adjusting device; 21. Threaded rod; 22. Fixing shell; 23. First gear; 24. Second gear; 25. Drive rod; 3. Fixing device; 31. Clamping plate; 32. Sleeve; 33. Slide rod; 34. Bolt; 4. Dust collection device; 41. Connecting pipe; 42. Blower; 43. Dust collection box; 44. Filter screen; 45. Air outlet pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In actual use, due to the different sizes and lengths of the rubber rollers, different sizes of grinding machines are required for grinding. However, the existing dust collection hood has a fixed size and cannot be adjusted. This results in poor sealing when it is placed on the grinding device, which leads to an insignificant dust removal effect of the dust collection device.

[0021] In view of this, the present invention provides a dust removal device for fine grinding of rubber rollers, which solves the problem that in actual use, due to the different sizes and lengths of rubber rollers, different sizes of grinding machines are required for grinding. However, the existing dust collection hood has a fixed size and cannot be adjusted, resulting in poor sealing effect when it is placed on the grinding device, which leads to the dust removal effect of the dust collection device being insignificant.

[0022] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0023] Example 1: By Figure 1-4 It is known that a dust removal device for fine grinding of rubber rollers includes a protective cover 1, an adjusting plate 11 installed on one side of the inner wall of the protective cover 1, and an adjusting device 2, a fixing device 3, and a dust collection device 4. The adjusting device 2 is installed on the outer wall of the adjusting plate 11; the fixing device 3 is installed on the side of the adjusting plate 11 away from the protective cover 1; and the dust collection device 4 is installed on the top of the protective cover 1. The adjusting device 2 adjusts the position of the adjusting plate 11, the fixing device 3 fixes the protective cover 1, and the dust collection device 4 absorbs the dust inside the protective cover 1.

[0024] In the specific implementation process, it is worth noting that the size of the protective cover 1 is adjusted by using the adjusting plate 11, so that the dust removal device can remove dust better and avoid the problem of insignificant dust removal effect. The fixing device 3 will install the protective cover 1 on the grinding device, so that the dust removal device is more stable when placed. The dust suction device 4 will suck out the dust inside the protective cover 1.

[0025] Furthermore, the adjusting device 2 includes a threaded rod 21, a fixed housing 22, a first gear 23, a second gear 24, and a drive rod 25. The threaded rod 21 is rotatably connected to the inner wall of the protective cover 1 via a sealed bearing, and its outer wall is threadedly connected to the inner wall of the adjusting plate 11. The fixed housing 22 is fixedly connected to the top of the inner wall of the protective cover 1, and its inner wall is rotatably connected to the outer wall of the threaded rod 21 on the side away from the protective cover 1 via a sealed bearing. The first gear 23 is fixedly connected to one end of the threaded rod 21 extending into the fixed housing 22. The second gear 24 is meshed with the outer wall of the first gear 23. The drive rod 25 is fixedly connected to the top of the second gear 24 and passes through the top of the protective cover 1 via a sealed bearing. Through the cooperation of the threaded rod 21 and the fixed housing 22, the drive rod 25 drives the adjusting plate 11 to move, and the first gear 23 drives the second gear 24 to rotate.

[0026] In the specific implementation process, it is worth noting that both the first gear 23 and the second gear 24 are bevel gears. When the second gear 24 rotates, it can drive the second gear 24 to rotate. The outer wall of the threaded rod 21 is provided with threads, and the threaded rod 21 is threadedly connected to the inner wall of the adjusting plate 11, so that the position of the adjusting plate 11 can be adjusted.

[0027] Furthermore, a clamping plate 13 is fixedly connected to the lower outer wall of the protective cover 1 on the side away from the adjusting plate 11. The fixing device 3 includes a clamping plate 31, a sleeve 32, a sliding rod 33, and a bolt 34. The clamping plate 31 is located on the lower outer wall of the adjusting plate 11 on the side away from the protective cover 1. The sleeve 32 is fixedly connected to the top of the clamping plate 31. The sliding rod 33 is inserted into the inner wall of the sleeve 32 and fixedly connected to the outer wall of the adjusting plate 11. The bolt 34 is threadedly connected to the inner wall of the sleeve 32, and one end extending into the inside of the sleeve 32 abuts against the top of the sliding rod 33. The clamping plate 31 is fixed by the cooperation of the sleeve 32 and the sliding rod 33, and the bolt 34 is fixed to the sleeve 32.

[0028] In the specific implementation process, it is worth noting that the length of the slide bar 33 is sufficient to allow the adjustment plate 11 to move the maximum distance. When the adjustment plate 11 moves a certain distance into the protective cover 1, the sleeve 32 moves outside the slide bar 33, which allows the clamping plate 31 to press against the outer wall of the grinding device. After the adjustment is completed, the bolt 34 is rotated to press against the top of the slide bar 33, thus fixing the position of the clamping plate 31. This ensures that the dust removal device is stable during operation.

[0029] Specifically, when using this dust removal device for fine grinding of rubber rollers, when removing dust from the grinding machine, the drive rod 25 drives the second gear 24 to rotate, and through the meshing of the second gear 24 with the first gear 23, the threaded rod 21 is driven to rotate, causing the adjusting plate 11 to move inside the protective cover 1, thereby reducing the space inside the protective cover 1. In this way, the protective cover 1 can correspond to the size of the grinding device, and the sliding sleeve 32 adjusts the position of the clamping plate 31, pressing the clamping plate 31 against the outer wall of the grinding device. After pressing, the bolt 34 is rotated so that the bottom of the bolt 34 presses against the top of the sliding rod 33, thus fixing the position of the clamping plate 31 and making the dust removal device stable during operation.

[0030] Example 2: From Figure 1-4It can be seen that the dust collection device 4 includes a connecting pipe 41, a blower 42, a dust collection box 43, a filter screen 44, and an exhaust pipe 45. The connecting pipe 41 is connected to the top of the protective cover 1; the input end of the blower 42 is connected to the end of the connecting pipe 41 away from the protective cover 1; the dust collection box 43 is fixedly connected to the outer wall of the blower 42 and connected to the output end of the blower 42; several filters 44 are provided, all inserted into the inner wall of the dust collection box 43; the exhaust pipe 45 is connected to the outer wall of the dust collection box 43; wherein, through the cooperation of the connecting pipe 41 and the blower 42, the dust in the protective cover 1 enters the dust collection box 43, and the filters 44 filter the dust and discharge it through the exhaust pipe 45. The model of the blower 42 is not limited, as long as it meets the actual use conditions.

[0031] In the specific implementation process, it is worth noting that the inner wall of the connecting pipe 41 is relatively smooth, which can prevent dust from adhering to the inner wall of the connecting pipe 41. Moreover, under the action of the blower 42, the dust is transported to the inside of the dust collection box 43. Furthermore, several filters 44 are installed inside the dust collection box 43, and the filters 44 will remove dust from the gas to prevent dust from flying around.

[0032] Furthermore, a limiting post 12 is inserted into the inner wall of the adjusting plate 11, and one end of the limiting post 12 is fixedly connected to the inner wall of the protective cover 1.

[0033] In the specific implementation process, it is worth noting that there are two limit posts 12, which are set on the front and back of the inner wall of the protective cover 1. This makes the adjustment plate 11 more stable when it moves and avoids instability of the adjustment plate 11 when it moves.

[0034] Furthermore, a flexible hose 14 is sleeved on the outer wall of the threaded rod 21, and the two ends of the flexible hose 14 are fixedly connected to the inner wall of the protective cover 1 and the surface of the adjusting plate 11, respectively.

[0035] In the specific implementation process, it is worth noting that the threaded rod 21 inside the protective cover 1 is wrapped with a hose 14 to prevent debris from adhering to its outer wall and affecting its normal operation.

[0036] Specifically, based on the above embodiments, when adjusting the adjusting plate 11, the limiting post 12 can ensure that the adjusting plate 11 is stable when moving, and press the clamping plate 13 against the outer wall of the grinding device, while the clamping plate 31 will clamp on the other side of the grinding device. In this way, the dust removal device can be fixed as a whole on the grinding device. Moreover, when the protective cover 1 is installed, there will be a gap between it and the grinding device. This allows the gas inside the protective cover 1 to circulate when the blower 42 is working, preventing the dust inside the protective cover 1 from not being discharged under the action of suction.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for calender rolls during fine grinding, comprising a protective cover (1), characterized in that: An adjusting plate (11) is installed on one side of the inner wall of the protective cover (1), and the dust removal device for fine grinding of rubber rollers also includes: Adjustment device (2) is installed on the outer wall of adjustment plate (11); The fixing device (3) is installed on the side of the adjusting plate (11) away from the protective cover (1); A vacuuming device (4) is installed on top of the protective cover (1); The position of the adjusting plate (11) is adjusted by the adjusting device (2), the fixing device (3) fixes the protective cover (1), and the dust suction device (4) absorbs the dust inside the protective cover (1).

2. The dust removal device for fine grinding of rubber rollers according to claim 1, characterized in that: The regulating device (2) includes: The threaded rod (21) is rotatably connected to the inner wall of the protective cover (1) via a sealed bearing, and its outer wall is threadedly connected to the inner wall of the adjusting plate (11). The fixed shell (22) is fixedly connected to the top of the inner wall of the protective cover (1), and the inner wall is rotatably connected to the outer wall of the threaded rod (21) away from the protective cover (1) through a sealed bearing; The first gear (23) is fixedly connected to one end of the threaded rod (21) extending into the fixed housing (22); The second gear (24) is meshed with the outer wall of the first gear (23); The drive rod (25) is fixedly connected to the top of the second gear (24) and passes through the top of the protective cover (1) via a sealed bearing; The drive rod (25) drives the adjustment plate (11) to move through the cooperation of the threaded rod (21) and the fixed shell (22), and the first gear (23) drives the second gear (24) to rotate.

3. The dust removal device for fine grinding of rubber rollers according to claim 1, characterized in that: A retaining plate (13) is fixedly connected to the lower part of the outer wall of the protective cover (1) away from the adjusting plate (11). The fixing device (3) includes: The clamp (31) is located below the adjustment plate (11) on the side away from the protective cover (1); Sleeve (32) is fixedly connected to the top of clamp (31); The slide rod (33) is inserted into the inner wall of the sleeve (32) and fixedly connected to the outer wall of the adjusting plate (11); Bolt (34) is threaded to the inner wall of sleeve (32) and one end of it extends into the inside of sleeve (32) and abuts against the top of slide bar (33); The clamping plate (31) is fixed by the cooperation of the sleeve (32) and the slide bar (33), and the bolt (34) is fixed to the sleeve (32).

4. A dust removal device for fine grinding of rubber rollers according to claim 1, characterized in that: The vacuuming device (4) includes: Connecting pipe (41) is connected to the top of protective cover (1); The blower (42) has its input end connected to the end of the connecting pipe (41) away from the protective cover (1); The dust collection box (43) is fixedly connected to the outer wall of the blower (42) and connected to the output end of the blower (42); Several filters (44) are provided, all of which are inserted into the inner wall of the dust collection box (43); The air outlet duct (45) is connected to the outer wall of the dust collection box (43); In this process, the dust inside the protective cover (1) enters the dust collection box (43) through the cooperation of the connecting pipe (41) and the blower (42), and the filter screen (44) filters the dust and discharges it through the air outlet pipe (45).

5. A dust removal device for fine grinding of rubber rollers according to claim 2, characterized in that: The inner wall of the adjusting plate (11) is connected to a limiting post (12), and one end of the limiting post (12) is fixedly connected to the inner wall of the protective cover (1).

6. A dust removal device for fine grinding of rubber rollers according to claim 2, characterized in that: The outer wall of the threaded rod (21) is fitted with a flexible tube (14), and the two ends of the flexible tube (14) are fixedly connected to the inner wall of the protective cover (1) and the surface of the adjusting plate (11), respectively.