A cutting device for new energy aluminum alloy part machining

Abstract

The application discloses a cutting device for new energy aluminum alloy part machining, and belongs to the field of cutting equipment. Mainly comprises: an assembly component, a cutting component, the cutting component is installed on the upper portion of a cutting support, the cutting component comprises at least one assembly frame which moves up and down under the power drive, the upper end of the assembly frame is connected with a top plate which synchronously lifts with the assembly frame, the top plate is used for jacking up the parts which are cut to completion in the process of upward movement, a scrap collecting component, the scrap collecting component is installed on the lower portion of the assembly frame, and the scrap collecting component comprises a scrap collecting plate which is arranged on the lower portion of the assembly frame and is used for collecting scraps. The cutting device for new energy aluminum alloy part machining has the advantages that the synchronous lifting design of the assembly frame and the top plate in the cutting component realizes the automatic jacking up and taking out of the parts after cutting, reduces the safety hidden troubles and part damage which may be caused by manual taking, and improves the taking efficiency.

Description

Technical Field

[0001] This application relates to the field of cutting equipment, specifically a cutting device for processing new energy aluminum alloy parts. Background Technology

[0002] With the booming development of the new energy industry, aluminum alloy parts are widely used in new energy vehicles, wind power generation equipment and other fields due to their excellent performance. Cutting is a crucial step in the processing of aluminum alloy parts, and the performance of the cutting device directly affects the processing quality and production efficiency of the parts. However, existing cutting devices for processing new energy aluminum alloy parts have many problems.

[0003] On the one hand, the method of removing the cut parts is not convenient and efficient enough. After the traditional cutting device is completed, the parts usually need to be removed manually, which not only consumes time and manpower, but also poses a safety hazard because the parts may still have a certain amount of heat during the manual removal process, as the parts may still have a certain amount of heat.

[0004] On the other hand, some of the waste generated during the cutting process is not easy to handle. If the waste generated from aluminum alloy cutting is not cleaned and collected in time, it will accumulate in the cutting area, which will not only affect the normal operation of the cutting device and cause a decrease in cutting accuracy, but may also mix into the processed parts, which will have an adverse effect on subsequent assembly and use.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a cutting device for processing new energy aluminum alloy parts, which solves the problem that existing cutting equipment is not convenient for automatically lifting the cut aluminum alloy parts and for workers to remove them, and also solves the problem that existing cutting equipment is not convenient for timely collection of cutting debris during the cutting process of aluminum alloy parts.

[0007] The technical solution adopted by this application to solve its technical problem is: a cutting device for processing new energy aluminum alloy parts. It mainly includes:

[0008] Assemble components;

[0009] A cutting assembly is mounted on the upper part of a cutting bracket. The cutting assembly includes at least one power-driven assembly frame that moves up and down. The upper end of the assembly frame is connected to a top plate that moves up and down synchronously with it. The top plate is used to lift the cut parts during the upward movement of the top plate.

[0010] A waste collection assembly is installed at the lower part of the assembly frame. The waste collection assembly includes a waste collection plate located at the lower part of the assembly frame for collecting waste, and a gear mechanism for driving the waste collection plate to move up and down.

[0011] A clamping assembly is mounted in the middle of the cutting bracket and is used to clamp aluminum alloy parts.

[0012] Furthermore, the assembly assembly includes a cutting bracket, with a cutting plate fixedly connected to the upper end of the cutting bracket, and an assembly frame fixedly connected to the middle of the upper end of the cutting plate.

[0013] Furthermore, the cutting assembly includes an adjusting cylinder, which is fixedly connected to the middle of the upper surface of the assembly frame. The output end of the adjusting cylinder extends to the lower end of the assembly frame and is fixedly connected to a connecting plate. Connecting rods are fixedly connected to the outer walls of both the front and rear ends of the connecting plate. The lower ends of the connecting rods extend to the lower part of the cutting plate and are fixedly connected to the corner of the upper surface of the assembly frame. Top frames are fixedly connected to both the front and rear ends of the upper surface of the assembly frame. The upper ends of the top frames extend to the upper part of the cutting plate and are fixedly connected to the lower surface of the top plate. Activating the adjusting cylinder causes the connecting plate and connecting rods to move the assembly frame downwards, and the assembly frame moves the top frame and top plate downwards. The assembly frame remains inside the cutting support during the up-and-down movement.

[0014] Furthermore, a cutting machine is connected to the middle of the lower surface of the connecting plate.

[0015] Furthermore, the waste collection assembly includes a guide rod fixedly connected to the front and rear ends of the bottom of the cutting bracket. A base plate is slidably connected to the outer wall of the guide rod. A concave toothed frame is fixedly connected to the outer wall of the front end of the base plate. A rotating rod is rotatably connected to the front end of the bottom of the cutting bracket. An intermediate gear is fixedly connected to the outer walls of both sides of the rotating rod. A rack is fixedly connected to both sides of the lower surface of the front end of the assembly frame. A connecting frame is fixedly connected to the middle of the upper surface of the base plate. The upper surface of the connecting frame is fixedly connected to the lower surface of the waste collection plate. As the waste collection plate moves upward, it passes through the assembly frame and moves to the lower end of the cutting plate.

[0016] Furthermore, during the downward movement of the assembly frame, it meshes with the intermediate gear, and the intermediate gear meshes with the concave gear frame, causing the concave gear frame to drive the base plate, connecting frame, and waste collection plate to move upward.

[0017] Furthermore, the clamping assembly includes a clamping cylinder connected to both sides of the lower surface of the cutting plate. The output end of the clamping cylinder is fixedly connected to a clamping frame. The outer wall of the upper end of the clamping frame slides along the middle of the cutting plate. The upper surface of the clamping frame is fixedly connected to a clamping plate.

[0018] The beneficial effects of this application are as follows: The cutting device for processing new energy aluminum alloy parts provided by this application realizes the automatic lifting and removal of parts after cutting by the synchronous lifting design of the assembly frame and the top plate in the cutting component. This reduces the safety hazards and parts damage that may be caused by manual parts removal and improves the efficiency of parts removal. At the same time, the waste chip collection component realizes the linkage between the waste chip collection plate and the assembly frame through the gear mechanism, and automatically collects waste chips during the cutting process. This effectively reduces the impact of waste chip accumulation on the operation of the cutting device and the quality of parts, reduces equipment maintenance costs, and improves production efficiency. Attached Figure Description

[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0020] In the attached diagram:

[0021] Figure 1 This is a three-dimensional structural schematic diagram of a cutting device for processing new energy aluminum alloy parts according to an embodiment of this application;

[0022] Figure 2 This is a three-dimensional structural diagram of the cutting state of a cutting device for processing new energy aluminum alloy parts according to an embodiment of this application;

[0023] Figure 3 This is a three-dimensional structural schematic diagram of the assembly component according to an embodiment of this application;

[0024] Figure 4 This is a three-dimensional structural diagram of the assembly component and the cutting component according to an embodiment of this application;

[0025] Figure 5 This is a three-dimensional structural diagram of the cutting assembly, waste collection assembly, and clamping assembly according to embodiments of this application;

[0026] Figure 6 This is a three-dimensional structural diagram of the clamping component according to an embodiment of this application.

[0027] The following are the labeling elements in the figure:

[0028] 1. Assembly components; 101. Cutting bracket; 102. Cutting plate; 103. Assembly frame; 2. Cutting components; 201. Adjusting cylinder; 202. Connecting plate; 203. Cutting machine; 204. Connecting rod; 205. Assembly frame; 206. Top frame; 207. Top plate; 208. Rack; 3. Waste chip collection components; 301. Guide rod; 302. Base plate; 303. Concave gear frame; 304. Rotating rod; 305. Intermediate gear; 306. Connecting frame; 307. Waste chip collection plate; 4. Clamping components; 401. Clamping cylinder; 402. Clamping frame; 403. Clamping plate. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0031] like Figures 1-6 As shown, this application provides a cutting device for processing new energy aluminum alloy parts, mainly including: an assembly component 1, a cutting component 2, the cutting component 2 is installed on the upper part of the cutting bracket 101, the cutting component 2 includes at least an assembly frame 205 that is driven to move up and down by a power source, the upper end of the assembly frame 205 is connected to a top plate 207 that moves up and down synchronously with it, the top plate 207 is used to lift the cut parts during the upward movement, and a waste chip collection component 3, the waste chip collection component 3 is installed on the lower part of the assembly frame 205, the waste chip collection component 3 includes a waste chip collection plate 307 located on the lower part of the assembly frame 205 for collecting waste chips, and a gear mechanism for driving the waste chip collection plate 307 to move up and down;

[0032] Clamping assembly 4 is used to clamp aluminum alloy parts. Specifically, assembly assembly 1 provides a stable mounting base for the cutting device. In cutting assembly 2, the power-driven assembly frame 205 and the top plate 207 rise and fall synchronously. After cutting, the top plate 207 automatically lifts the parts. Waste collection assembly 3 uses a gear mechanism to make the assembly frame 205 and the waste collection plate 307 move together to automatically collect waste. Clamping assembly 4 stably clamps the aluminum alloy parts. These components work together to improve the efficiency and quality of cutting and reduce labor risks and equipment maintenance costs.

[0033] like Figure 3As shown, the assembly component 1 includes a cutting bracket 101, with a cutting plate 102 fixedly connected to the upper end of the cutting bracket 101, and an assembly frame 103 fixedly connected to the middle of the upper end of the cutting plate 102. The cutting bracket 101 serves as the main support for the entire cutting device, and the cutting plate 102 fixedly connected to its upper end provides a stable working plane for the cutting operation of aluminum alloy parts, ensuring that the parts are placed stably during the cutting process.

[0034] like Figure 4 As shown, the cutting assembly 2 includes an adjusting cylinder 201, which is fixedly connected to the middle of the upper surface of the assembly frame 103. The output end of the adjusting cylinder 201 extends to the lower end of the assembly frame 103 and is fixedly connected to a connecting plate 202. The outer walls of the front and rear ends of the connecting plate 202 are fixedly connected to connecting rods 204. The lower ends of the connecting rods 204 extend to the lower part of the cutting plate 102 and are fixedly connected to the corner of the upper surface of the assembly frame 205. The front and rear ends of the upper surface of the assembly frame 205 are fixedly connected to top frames 206 respectively. The upper ends of the top frames 206 extend to the upper part of the cutting plate 102 and are fixedly connected to the lower surface of the top plate 207.

[0035] The adjustment cylinder 201 is activated, causing the connecting plate 202 and connecting rod 204 to move the assembly frame 205 downwards. The assembly frame 205 then moves the top frame 206 and top plate 207 downwards. During the up-and-down movement, the assembly frame 205 remains inside the cutting bracket 101. The cutting machine 203 is connected to the middle of the lower surface of the connecting plate 202. The cutting assembly 2 drives the connecting plate 202 and connecting rod 204 to move the assembly frame 205 up and down through the adjustment cylinder 201. This causes the assembly frame 205 to move the top frame 206 and top plate 207 synchronously. The cutting machine 203 connected to the connecting plate 202 can then cut the aluminum alloy parts.

[0036] like Figure 5As shown, the waste collection assembly 3 also includes a gear mechanism, specifically including a rack 208, a concave gear frame 303, a rotating rod 304, and an intermediate gear 305. The waste collection assembly 3 includes a guide rod 301 fixedly connected to the front and rear ends of the bottom of the cutting bracket 101. A base plate 302 is slidably connected to the outer wall of the guide rod 301. A concave gear frame 303 is fixedly connected to the outer wall of the front end of the base plate 302. A rotating rod 304 is rotatably connected to the front end of the bottom of the cutting bracket 101. An intermediate gear 305 is fixedly connected to the outer walls on both sides of the rotating rod 304. A rack 208 is fixedly connected to both sides of the lower surface of the front end of the assembly frame 205. A connecting frame 306 is fixedly connected to the middle of the upper surface of the base plate 302. The upper surface of the connecting frame 306 is connected to the lower surface of the waste collection plate 307. The surface is fixedly connected. During the upward movement of the waste collection plate 307, it passes through the assembly frame 205 and moves to the lower end of the cutting plate 102. During the downward movement of the assembly frame 205, it drives the rack 208 to mesh with the intermediate gear 305, and the intermediate gear 305 meshes with the concave gear frame 303, so that the concave gear frame 303 drives the base plate 302, the connecting frame 306 and the waste collection plate 307 to move upward. The waste collection assembly 3 uses a transmission structure composed of guide rod 301, base plate 302, concave gear frame 303, rotating rod 304, intermediate gear 305, rack 208 and connecting frame 306 to enable the waste collection plate 307 to automatically move upward to the lower end of the cutting plate 102 to collect waste when the assembly frame 205 moves downward, thereby improving the overall practicality of the cutting device.

[0037] like Figure 6 As shown, the clamping assembly 4 includes a clamping cylinder 401, which is connected to both sides of the lower surface of the cutting plate 102. The output end of the clamping cylinder 401 is fixedly connected to a clamping frame 402. The outer wall of the upper end of the clamping frame 402 slides along the middle of the cutting plate 102. The upper surface of the clamping frame 402 is fixedly connected to a clamping plate 403.

[0038] Working principle: When using this cutting device, firstly, the adjusting cylinder 201 is activated, causing the connecting plate 202, connecting rod 204, assembly frame 205, and top frame 206 to move the top plate 207 downward, so that the top plate 207 moves to the lower end of the cutting plate 102, which facilitates the placement of the aluminum alloy parts to be cut. At the same time, a descending cutting distance is reserved between the cutting machine 203 and the aluminum alloy parts. Then, the aluminum alloy parts are placed on the cutting plate 102, and the clamping cylinder 401 is activated, so that the clamping plate 403 clamps the parts. Then, the adjusting cylinder 201 is activated again, and the adjusting cylinder 201 drives the assembly frame 205, top frame 206, top plate 207, and cutting machine 203 to move downward. The cutting machine 203 cuts the parts. The cutting machine 203 includes a servo motor and a cutting blade. When the cutting machine 203 is in use, activating the servo motor can make the cutting blade rotate, thereby realizing the cutting of the aluminum alloy parts.

[0039] As the assembly frame 205 moves downward, the racks 208 fixedly connected to both sides of the lower front surface of the assembly frame 205 also move downward. The racks 208 mesh with the intermediate gears 305 fixedly connected to the outer walls of the rotating rod 304 at the bottom front of the cutting bracket 101. The downward movement of the racks 208 provides the intermediate gears 305 with rotational power, causing the intermediate gears 305 to drive the rotating rod 304 to rotate. During the rotation, the intermediate gears 305 interact with the concave gear frame 303 fixedly connected to the outer wall of the front front of the base plate 302. Driven by the intermediate gears 305, the concave gear frame 303 will drive the base plate 302 connected to it to move upward along the guide rod 301 fixedly connected to the bottom front and rear ends of the cutting bracket 101. Therefore, as the base plate 302 moves upward, the connecting frame 306 also moves upward, thereby pushing the waste collection plate 307 to move upward. During the upward movement of the waste collection plate 307, it will gradually penetrate the assembly frame 205 and eventually move to the lower end of the cutting plate 102.

[0040] At this time, some of the waste chips generated during the cutting process will fall onto the waste chip collection plate 307 due to gravity and the impact force generated during cutting, thus realizing the function of collecting cutting waste chips. After the cutting is completed, the adjusting cylinder 201 drives the assembly frame 205 to move upward, and at the same time, the top plate 207 lifts the cut parts upward, making it convenient for the operator to take out the parts. When the assembly frame 205 moves upward, the waste chip collection plate 307 moves downward so that waste chips can be collected next time.

[0041] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A cutting device for processing aluminum alloy parts for new energy applications, characterized in that: include: Assembly component (1); A cutting assembly (2) is installed on the upper part of a cutting bracket (101). The cutting assembly (2) includes at least one power-driven assembly frame (205) that moves up and down. The upper end of the assembly frame (205) is connected to a top plate (207) that moves up and down synchronously with it. The top plate (207) is used to lift the cut parts during the upward movement. Waste collection assembly (3) is installed in the lower part of the assembly frame (205). The waste collection assembly (3) includes a waste collection plate (307) located in the lower part of the assembly frame (205) for collecting debris, and a gear mechanism for driving the waste collection plate (307) to move up and down. A clamping assembly (4) is mounted in the middle of the cutting bracket (101) and is used to clamp aluminum alloy parts.

2. The cutting device for processing new energy aluminum alloy parts according to claim 1, characterized in that: The assembly component (1) includes a cutting bracket (101), a cutting plate (102) is fixedly connected to the upper end of the cutting bracket (101), and an assembly frame (103) is fixedly connected to the middle of the upper end of the cutting plate (102).

3. The cutting device for processing new energy aluminum alloy parts according to claim 2, characterized in that: The cutting assembly (2) includes an adjusting cylinder (201), which is fixedly connected to the middle of the upper surface of the assembly frame (103). The output end of the adjusting cylinder (201) extends to the lower end of the assembly frame (103) and is fixedly connected to a connecting plate (202). The outer walls of the front and rear ends of the connecting plate (202) are fixedly connected to connecting rods (204). The lower end of the connecting rods (204) extends to the lower part of the cutting plate (102) and is fixedly connected to the corner of the upper surface of the assembly frame (205). 5) Top frames (206) are fixedly connected to the front and rear sides of the upper surface respectively. The upper end of the top frame (206) extends to the upper part of the cutting plate (102) and is fixedly connected to the lower surface of the top plate (207). The adjustment cylinder (201) is activated to make the connecting plate (202) and the connecting rod (204) drive the assembly frame (205) to move downward, and the assembly frame (205) drives the top frame (206) and the top plate (207) to move downward. The assembly frame (205) is always located inside the cutting bracket (101) during the up and down movement.

4. The cutting device for processing new energy aluminum alloy parts according to claim 3, characterized in that: A cutting machine (203) is connected to the middle of the lower surface of the connecting plate (202).

5. The cutting device for processing new energy aluminum alloy parts according to claim 3, characterized in that: The waste collection assembly (3) includes a guide rod (301) fixedly connected to the front and rear ends of the bottom of the cutting bracket (101). A base plate (302) is slidably connected to the outer wall of the guide rod (301). A concave toothed frame (303) is fixedly connected to the outer wall of the front end of the base plate (302). A rotating rod (304) is rotatably connected to the front end of the bottom of the cutting bracket (101). An intermediate gear (305) is fixedly connected to the outer walls on both sides of the rotating rod (304). A rack (208) is fixedly connected to both sides of the lower surface of the front end of the assembly frame (205). A connecting frame (306) is fixedly connected to the middle of the upper surface of the base plate (302). The upper surface of the connecting frame (306) is fixedly connected to the lower surface of the waste collection plate (307). The waste collection plate (307) moves upward through the assembly frame (205) and moves to the lower end of the cutting plate (102).

6. The cutting device for processing new energy aluminum alloy parts according to claim 5, characterized in that: As the assembly frame (205) moves the rack (208) downward, it meshes with the intermediate gear (305), and the intermediate gear (305) meshes with the concave gear frame (303), causing the concave gear frame (303) to move the base plate (302), the connecting frame (306), and the waste collection plate (307) upward.

7. The cutting device for processing new energy aluminum alloy parts according to claim 5, characterized in that: The clamping assembly (4) includes a clamping cylinder (401), which is connected to both sides of the lower surface of the cutting plate (102). The output end of the clamping cylinder (401) is fixedly connected to a clamping frame (402). The outer wall of the upper end of the clamping frame (402) slides along the middle of the cutting plate (102). The upper surface of the clamping frame (402) is fixedly connected to a clamping plate (403).

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