Intelligent machining center flushing chip removal device

Abstract

The utility model discloses a kind of intelligent machining center flushing chip removal devices, including intelligent machining center body, the inside surface of the one side of intelligent machining center body is provided with driving mechanism, the outer surface of driving mechanism is provided with sliding plate, the upper surface of sliding plate is installed with fixed pipe, the both sides of fixed pipe outer surface are fixedly connected with spray head. The intelligent machining center flushing chip removal device, by the setting of spray head, rubber scraper and scraping block, driving mechanism moves with sliding plate, first high-pressure pump transports flushing liquid to spray head through bellows and fixed pipe, spray head is separated from processing area by high-pressure flushing with chip, and rubber scraper can scrape fine chips attached on the table top, scraping block is adapted to processing table slot, so that more thoroughly remove metal scrap and chip liquid in groove, effectively clean hard-to-reach dead angle, ensure the cleanliness of processing table, improve the chip removal efficiency and effect.

Description

Technical Field

[0001] This utility model relates to the field of chip removal device technology, and in particular to an intelligent machining center flushing and chip removal device. Background Technology

[0002] In the modern machining industry, intelligent machining centers are widely used in the processing of various hardware workpieces. However, during the machining process, a large amount of metal chips are generated. These chips fall onto the worktable and workstation slots. If they accumulate excessively, they will not only affect the machining accuracy of the workpiece but may also lead to accelerated tool wear and even damage to critical machine tool components. Cleaning these chips usually requires a lot of manpower and time, reducing production efficiency and increasing production costs. Therefore, it is necessary to design an intelligent machining center flushing and chip removal device to solve the above problems. Utility Model Content

[0003] The main purpose of this invention is to provide an intelligent machining center flushing and chip removal device, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A smart machining center flushing and chip removal device includes a smart machining center body. A drive mechanism is provided on one side of the inner surface of the smart machining center body. A slide plate is provided on the outer surface of the drive mechanism. A fixed pipe is installed on the upper surface of the slide plate. Spray nozzles are fixedly connected to both sides of the outer surface of the fixed pipe. A solenoid valve is provided on one side of the outer surface of the spray nozzle. A corrugated pipe is fixedly connected to one end of the fixed pipe. A first high-pressure pump is fixedly connected to the end of the corrugated pipe away from the fixed pipe. A rubber scraper is installed on the inner surface of the slide plate. A scraper block is fixedly connected to the lower surface of the rubber scraper.

[0006] To facilitate driving, the intelligent machining center flushing and chip removal device of this utility model includes a motor fixed to the inner side of the intelligent machining center body, a lead screw fixedly connected to the output end of the motor, the lead screw being threadedly connected to the slide plate, and a guide rod fixedly connected to the inner side of the intelligent machining center body away from the lead screw, the guide rod being slidably connected to the slide plate.

[0007] In order to facilitate the installation and fixing of the pipes, as a smart machining center flushing and chip removal device of this utility model, pipe clamps are fixedly connected to both sides of the upper surface of the slide plate, and bolts are threadedly connected to the top of the outer surface of the pipe clamps.

[0008] In order to facilitate the engagement of the rubber scraper, the sliding plate of this utility model, a washing and chip removal device for intelligent machining centers, has a slot on its front side, which engages with the rubber scraper.

[0009] In order to enhance the installation stability of the rubber scraper, as a smart machining center washing and chip removal device of this utility model, both sides of the front of the slide plate are fixedly connected to the fixing seat, the inner side of the fixing seat is fixedly connected to the spring, and one end of the spring is fixedly connected to the baffle.

[0010] In order to achieve the effect of easy flow guidance, as a smart machining center flushing and chip removal device of this utility model, a flow guide seat is fixedly connected to the middle of the inner side of the smart machining center body. The opening of the flow guide seat gradually narrows from top to bottom, and brackets are fixedly connected to both sides of the lower surface of the flow guide seat.

[0011] In order to facilitate the collection of waste chips, as a smart machining center washing and chip removal device of this utility model, a collection box is slidably connected to the top of the inner side of the bracket, and a filter screen is fixedly connected to the inner bottom wall of the collection box.

[0012] In order to facilitate the fixing of the collection box, as a smart machining center washing and chip removal device of this utility model, both sides of the outer surface of the collection box are fixedly connected to the card seats, and the front side of the smart machining center body near the card seats is rotatably connected to the card plate.

[0013] In order to achieve a thorough rinsing effect, as a smart machining center rinsing and chip removal device of this utility model, a second high-pressure pump is fixedly connected to one side of the bottom wall of the smart machining center body, and a rinsing pipe is fixedly connected to one end of the second high-pressure pump.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. In this utility model, the drive mechanism moves the slide plate by setting up a nozzle, rubber scraper and scraper block. The first high-pressure pump delivers the rinsing fluid to the nozzle through the corrugated pipe and fixed pipe. The nozzle flushes the chips away from the processing area through high-pressure rinsing. The rubber scraper can scrape off the small chips attached to the table surface. The scraper block is adapted to the groove of the processing table, so as to more thoroughly remove the metal debris and cutting fluid in the groove, effectively clean the hard-to-reach dead corners, ensure the cleanliness of the processing table, and improve the chip removal efficiency and effect.

[0016] 2. In this utility model, through the arrangement of the guide seat, the collection box and the filter screen, the special structure of the guide seat can effectively guide the flow of the rinsed cutting fluid and metal chips to the collection box, avoiding the accumulation of cutting fluid in the processing area. The collection box is used to collect the rinsed metal chips. The filter screen has an inclined structure, which can separate the metal chips from the cutting fluid, making it easy to recycle and reuse the cutting fluid. At the same time, it avoids the chips clogging the filter screen, increasing the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of an embodiment of the present utility model;

[0018] Figure 2 This is a cross-sectional planar structural diagram of an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the drive mechanism structure according to an embodiment of the present utility model;

[0020] Figure 4 This is a schematic diagram of the skateboard structure according to an embodiment of the present utility model;

[0021] Figure 5 This is a schematic diagram of the collection box structure according to an embodiment of the present utility model.

[0022] In the diagram: 1. Intelligent machining center body; 2. Drive mechanism; 201. Motor; 202. Lead screw; 203. Guide rod; 3. Slide plate; 4. Fixed pipe; 5. Nozzle; 6. Solenoid valve; 7. Bellows; 8. First high-pressure pump; 9. Rubber scraper; 10. Scraper block; 11. Pipe clamp; 12. Bolt; 13. Slot; 14. Fixed seat; 15. Spring; 16. Baffle; 17. Flow guide seat; 18. Bracket; 19. Collection box; 20. Filter screen; 21. Slot; 22. Slot plate; 23. Second high-pressure pump; 24. Flushing pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] like Figure 1-5 As shown, an intelligent machining center flushing and chip removal device includes an intelligent machining center body 1. A drive mechanism 2 is provided on one side of the inner side of the intelligent machining center body 1. A slide plate 3 is provided on the outer surface of the drive mechanism 2. A fixed pipe 4 is installed on the upper surface of the slide plate 3. Spray nozzles 5 are fixedly connected to both sides of the outer surface of the fixed pipe 4. A solenoid valve 6 is provided on one side of the outer surface of the spray nozzle 5. A corrugated pipe 7 is fixedly connected to one end of the fixed pipe 4. A first high-pressure pump 8 is fixedly connected to the end of the corrugated pipe 7 away from the fixed pipe 4. A rubber scraper 9 is installed on the inner side of the slide plate 3. A scraper block 10 is fixedly connected to the lower surface of the rubber scraper 9.

[0026] In practical use, the fixed pipe 4 is installed above the slide plate 3, and multiple sets of nozzles 5 are provided on its front and back. The fixed pipe 4 is connected to the first high-pressure pump 8 via a corrugated pipe 7. A rubber scraper 9 is installed below the slide plate 3. The drive mechanism 2 moves the slide plate 3. During this movement, the first high-pressure pump 8 delivers the rinsing fluid stored on the bottom wall of the intelligent machining center body 1 to the nozzles 5 through the corrugated pipe 7 and the fixed pipe 4. The nozzles 5 use high-pressure rinsing to flush away the chips from the machining area, while the rubber scraper 9 makes close contact with the machining table surface, effectively scraping away small chips adhering to the table surface. The scraper 10 is adapted to the groove of the processing table, ensuring close contact between the scraper 10 and the groove, thereby more thoroughly removing metal chips and cutting fluid from the groove, effectively cleaning hard-to-reach corners, and ensuring the cleanliness of the processing table. The dual chip removal mechanism can more thoroughly clean the processing area, effectively improving chip removal efficiency and effect. The solenoid valve 6 set on the outer surface of the nozzle 5 can flexibly control the flow rate and pressure of the rinsing fluid according to processing needs, achieving precise rinsing, and controlling the opening and closing state of the corresponding nozzle 5 according to the moving direction of the slide plate 3, saving resources while improving the rinsing effect.

[0027] In this embodiment, the drive mechanism 2 includes a motor 201 fixed on the inner side of the intelligent machining center body 1. The output end of the motor 201 is fixedly connected to a lead screw 202. The lead screw 202 is threadedly connected to the slide plate 3. A guide rod 203 is fixedly connected to the inner side of the intelligent machining center body 1 away from the lead screw 202. The guide rod 203 is slidably connected to the slide plate 3.

[0028] In practical use, the motor 201 drives the slide plate 3 to move smoothly along the predetermined trajectory through the lead screw 202 and guide rod 203, thereby achieving precise positioning and movement of the nozzle 5 and the rubber scraper 9, ensuring comprehensive rinsing and scraping of the processing area, and improving the chip removal efficiency and effect.

[0029] In this embodiment, pipe clamps 11 are fixedly connected to both sides of the upper surface of the slide plate 3, and bolts 12 are threadedly connected to the top of the outer surface of the pipe clamps 11.

[0030] In practical use, by tightening the bolt 12, the fixing pipe 4 can be fixed on the slide plate 3 to prevent the fixing pipe 4 from loosening or shifting during the rinsing process, and it also facilitates the installation and replacement of the fixing pipe 4.

[0031] In this embodiment, a slot 13 is provided on the front of the slide plate 3, and the slot 13 is engaged with the rubber scraper 9.

[0032] In practical use, the rubber scraper 9 is tightly connected to the slide plate 3 through the slot 13, making the installation and disassembly of the rubber scraper 9 more convenient and facilitating the quick replacement of the rubber scraper 9 according to processing requirements, thereby improving the flexibility and maintainability of the device.

[0033] In this embodiment, a fixing seat 14 is fixedly connected to both sides of the front of the skateboard 3. A spring 15 is fixedly connected to the inner side of the fixing seat 14, and a baffle 16 is fixedly connected to one end of the spring 15.

[0034] In practical use, the spring 15 and the baffle 16 can enhance the installation firmness of the rubber scraper 9, prevent the rubber scraper 9 from loosening or falling off during rinsing and scraping, ensure the stable progress of the scraping process, and at the same time make the installation and disassembly of the rubber scraper 9 more convenient, making it easier to replace the rubber scraper 9 after long-term use, and ensuring good cleaning effect.

[0035] In this embodiment, a flow guide seat 17 is fixedly connected to the middle of the inner side of the intelligent machining center body 1. The opening of the flow guide seat 17 gradually narrows from top to bottom, and brackets 18 are fixedly connected to both sides of the lower surface of the flow guide seat 17.

[0036] In practical use, the special structure of the guide seat 17 can effectively guide the flushed cutting fluid and metal chips to the collection box 19, avoiding the accumulation of cutting fluid in the machining area, and also facilitating the centralized collection and treatment of metal chips.

[0037] In this embodiment, a collection box 19 is slidably connected to the top of the inner side of the bracket 18, and a filter screen 20 is fixedly connected to the inner bottom wall of the collection box 19.

[0038] In practical use, the collection box 19 is used to collect the metal shavings after rinsing, and the filter screen 20 has an inclined structure, which can separate the metal shavings from the cutting fluid, making it easier to recycle and reuse the cutting fluid. At the same time, it avoids the shavings clogging the filter screen 20, which improves the utilization rate of resources and environmental performance, and increases the practicality of the device.

[0039] In this embodiment, card holders 21 are fixedly connected to both sides of the outer surface of the collection box 19, and a card plate 22 is rotatably connected to the front side of the intelligent processing center body 1 near the card holders 21.

[0040] In practical use, the cooperation between the card holder 21 and the card plate 22 makes it easier and faster to fix and disassemble the collection box 19, which facilitates the operator to clean and replace the collection box 19 regularly and ensures the normal operation of the device.

[0041] In this embodiment, a second high-pressure pump 23 is fixedly connected to one side of the bottom wall of the intelligent machining center body 1, and a flushing pipe 24 is fixedly connected to one end of the second high-pressure pump 23.

[0042] In practical use, the second high-pressure pump 23 flushes the top of the intelligent machining center body 1 through the flushing pipe 24, expanding the flushing range and ensuring a clean working environment.

[0043] Working principle: During use, the motor 201 is started, and the motor 201 drives the slide plate 3 to move smoothly along a predetermined trajectory through the lead screw 202 and guide rod 203. During the movement, the nozzle 5 washes the processing area with high-pressure flushing fluid provided by the first high-pressure pump 8. At the same time, the rubber scraper 9 scrapes the processing table surface under the action of the slide plate 3 to remove residual metal debris. The scraper block 10 further strengthens the cleaning of debris inside the processing table groove to avoid dead corners. Meanwhile, the second high-pressure pump 23 washes the top of the intelligent machining center body 1 through the flushing pipe 24. The washed cutting fluid and metal debris flow into the collection box 19 under the guidance of the guide seat 17. The filter screen 20 separates the metal debris from the cutting fluid. The cutting fluid can be recycled and reused, while the metal debris is collected in the collection box 19 for easy subsequent cleaning and treatment. This combination of flushing and scraping can effectively remove metal debris generated during processing, improve processing efficiency and quality, reduce maintenance costs, and improve the working environment.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A washing and chip removal device for an intelligent machining center, comprising an intelligent machining center body (1), characterized in that: A drive mechanism (2) is provided on one side of the inner side of the intelligent machining center body (1). A slide plate (3) is provided on the outer surface of the drive mechanism (2). A fixed pipe (4) is installed on the upper surface of the slide plate (3). A nozzle (5) is fixedly connected to both sides of the outer surface of the fixed pipe (4). A solenoid valve (6) is provided on one side of the outer surface of the nozzle (5). A corrugated pipe (7) is fixedly connected to one end of the fixed pipe (4). A first high-pressure pump (8) is fixedly connected to the end of the corrugated pipe (7) away from the fixed pipe (4). A rubber scraper (9) is installed on the inner side of the slide plate (3). A scraper block (10) is fixedly connected to the lower surface of the rubber scraper (9).

2. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: The drive mechanism (2) includes a motor (201) fixed on the inner side of the intelligent machining center body (1). The output end of the motor (201) is fixedly connected to a lead screw (202). The lead screw (202) is threadedly connected to the slide plate (3). A guide rod (203) is fixedly connected to the inner side of the intelligent machining center body (1) away from the lead screw (202). The guide rod (203) is slidably connected to the slide plate (3).

3. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: Both sides of the upper surface of the slide plate (3) are fixedly connected with pipe clamps (11), and the top of the outer surface of the pipe clamps (11) is threaded with bolts (12).

4. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: The front of the slide plate (3) is provided with a slot (13), which is engaged with the rubber scraper (9).

5. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: The skateboard (3) has fixed seats (14) on both sides of its front side. A spring (15) is fixedly connected to the inner side of the fixed seat (14). A baffle (16) is fixedly connected to one end of the spring (15).

6. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: A flow guide seat (17) is fixedly connected to the middle of the inner side of the intelligent machining center body (1). The opening of the flow guide seat (17) gradually narrows from top to bottom. Supports (18) are fixedly connected to both sides of the lower surface of the flow guide seat (17).

7. The intelligent machining center flushing and chip removal device according to claim 6, characterized in that: A collection box (19) is slidably connected to the top of the inner side of the bracket (18), and a filter screen (20) is fixedly connected to the inner bottom wall of the collection box (19).

8. The intelligent machining center flushing and chip removal device according to claim 7, characterized in that: Both sides of the outer surface of the collection box (19) are fixedly connected to the card holder (21), and the front side of the intelligent processing center body (1) near the card holder (21) is rotatably connected to the card plate (22).

9. The intelligent machining center flushing and chip removal device according to claim 1, characterized in that: A second high-pressure pump (23) is fixedly connected to one side of the bottom wall of the intelligent machining center body (1), and a flushing pipe (24) is fixedly connected to one end of the second high-pressure pump (23).

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