High efficiency stone breaker
By installing impact cylinders and sliding grooves on the jaw crusher, automatic longitudinal impact crushing of stuck stones is achieved, solving the jamming problem, improving crushing efficiency and safety, and reducing manual intervention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- INNER MONGOLIA SHANGHAIMIAO MINING CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-19
AI Technical Summary
Existing jaw crushers are prone to jamming when processing large or stacked rocks, causing the crushing process to be interrupted. Manual handling is also inefficient and poses safety hazards.
An impact cylinder and a sliding groove are installed above the crushing chamber of the jaw crusher. The impact position is adjusted by sliding the sliding plate. The output shaft of the impact cylinder is used to longitudinally impact and crush the stuck stone. The crossbeam structure is supported by support columns and positioning columns, which improves the automated crushing capability and safety of the equipment.
It significantly improves crushing efficiency, reduces manual intervention, enhances the adaptability and reliability of the equipment, and reduces safety risks.
Smart Images

Figure CN224371525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jaw crusher technology, specifically a high-efficiency stone crusher. Background Technology
[0002] Jaw crushers are widely used in mining, metallurgy, and building materials industries, offering advantages such as simple structure, large crushing ratio, and convenient maintenance. Jaw crushers primarily rely on the compressive force generated between the periodic oscillation of the moving jaw plate and the fixed jaw plate to repeatedly squeeze and shear the rock entering the crushing chamber, achieving crushing. However, in actual crushing processes, a "bridging" phenomenon often occurs when dealing with larger rocks or multiple small rocks stacked together. This means the rock becomes stuck between two jaw plates, unable to slide or fall. Even with repeated movement of the moving jaw, sufficient crushing force cannot be applied to the rock, leading to interruptions in the crushing process.
[0003] In existing technologies, when encountering this situation, the rock is usually broken by manually striking it with a sledgehammer, or by using tools such as iron bars or crowbars to clear it.
[0004] However, manual processing is inefficient and labor-intensive, and it also poses significant safety hazards (the crusher does not stop when manually hammering). Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In view of the shortcomings of the existing technology, this utility model provides a high-efficiency stone crusher, which has the advantages of automatic assistance in crushing stuck stones, improving safety and crushing efficiency.
[0007] (II) Technical Solution
[0008] To achieve the aforementioned goals of automatically assisting in crushing stuck stones, improving safety, and increasing crushing efficiency, this utility model provides the following technical solution: a high-efficiency stone crusher, including a jaw crusher with a crushing chamber, wherein a fixed jaw plate and a movable jaw plate are provided in the crushing chamber, and further comprising:
[0009] The crossbeam is installed above the opening of the crushing chamber via a support device;
[0010] A sliding groove is formed on the crossbeam along the length of the crossbeam;
[0011] A sliding plate is slidably installed within a sliding groove;
[0012] The sliding plate is fixedly installed on the outer wall of the impact cylinder, and the output shaft of the impact cylinder faces downward.
[0013] As a preferred embodiment of this invention, a crushing cone is fixedly connected to the bottom end of the output shaft of the impact cylinder.
[0014] As a preferred embodiment of this utility model, the supporting device consists of a support column and a positioning column, which respectively support both ends of the crossbeam;
[0015] The support column and positioning column are respectively installed on both sides of the jaw crusher shell.
[0016] As a preferred embodiment of this utility model, the bottom ends of the support column and the positioning column are both fixedly connected to mounting plates, and the mounting plates are fixedly installed on the shell of the jaw crusher by mounting bolts.
[0017] As a preferred technical solution of this utility model, a rotating shaft is fixedly installed on one side of the bottom of the crossbeam, and the rotating shaft is rotatably connected to the support column;
[0018] A locator is fixedly installed on the other side of the bottom of the crossbeam. The locator is movably engaged in the positioning seat, and the positioning seat is fixedly installed on the top of the positioning column.
[0019] As a preferred technical solution of this utility model, the positioner is a bottom shaft and a clamping plate fixedly installed at the bottom end of the bottom shaft, and the bottom shaft is fixedly installed at the bottom of the crossbeam;
[0020] The positioning seat consists of an upper limit plate and a lower limit plate arranged in parallel, one above the other, both fixedly mounted on the positioning column. The upper limit plate is also provided with a shaft groove for the bottom shaft to enter.
[0021] In a preferred embodiment of this invention, the card plate is sandwiched between the upper limit plate and the lower limit plate, and its diameter is greater than the width of the shaft groove.
[0022] (III) Beneficial Effects
[0023] Compared with the prior art, this utility model provides a high-efficiency stone crusher with the following advantages:
[0024] 1. This high-efficiency stone crusher, by setting an impact cylinder above the crushing chamber, can longitudinally impact and crush large rocks or multiple piled stones stuck between the fixed jaw plate and the moving jaw plate, which significantly improves crushing efficiency, reduces manual intervention, and solves the problem of crushing failure caused by stone jamming in the existing technology.
[0025] 2. This high-efficiency stone crusher allows the impact cylinder to slide along the length of the crossbeam by sliding the sliding plate in the sliding groove, which facilitates the adjustment of the impact position according to the actual situation and improves the adaptability and practicality of the equipment.
[0026] 3. This high-efficiency stone crusher, by setting support columns and positioning columns, can achieve stable support for the crossbeam structure, making the structure sturdy, easy to install and maintain, and improving the overall reliability of the equipment. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the crossbeam portion of this utility model;
[0029] Figure 3 This is a schematic diagram of the crossbeam of this utility model rotating.
[0030] In the diagram: 1. Jaw crusher; 2. Crushing chamber; 3. Fixed jaw plate; 4. Moving jaw plate; 5. Support column; 6. Positioning column; 7. Mounting plate; 8. Crossbeam; 9. Sliding groove; 10. Sliding plate; 11. Impact cylinder; 12. Crushing cone; 13. Rotating shaft; 14. Bottom shaft; 15. Clamping plate; 16. Upper limit plate; 17. Lower limit plate; 18. Shaft groove. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Example 1:
[0033] Please see Figure 1 and Figure 2 This embodiment proposes a high-efficiency stone crusher, which is an improvement on the existing jaw crusher 1, such as... Figure 1 As shown, the basic structure is a jaw crusher 1 with a crushing chamber 2, and the crushing chamber 2 is also equipped with a fixed jaw plate 3 and a moving jaw plate 4.
[0034] In this embodiment, a crossbeam 8 is installed above the opening of the crushing chamber 2 via a support device. A sliding groove 9 is formed on the crossbeam 8 along its length, and a sliding plate 10 is slidably installed in the sliding groove 9. Figure 2 As shown, the sliding plate 10 is fixedly installed on the outer wall of the impact cylinder 11, and the output shaft of the impact cylinder 11 faces downward and is fixedly connected to the crushing cone 12;
[0035] By setting an impact cylinder 11 above the crushing chamber 2, large rocks or multiple piled stones stuck between the fixed jaw plate 3 and the moving jaw plate 4 can be longitudinally impacted and crushed, which significantly improves crushing efficiency, reduces manual intervention, improves the degree of automation of the equipment, and solves the problem of crushing failure caused by stone jamming in the existing technology.
[0036] By sliding the sliding plate 10 within the sliding groove 9, the impact cylinder 11 can slide along the length of the crossbeam 8, allowing the impact position to be adjusted according to actual conditions, thus improving the adaptability and practicality of the equipment.
[0037] In this embodiment, the supporting device consists of support column 5 and positioning column 6, which respectively support both ends of the crossbeam 8. The support column 5 and positioning column 6 are as follows: Figure 1 The components shown are installed on both sides of the jaw crusher 1 housing, specifically as follows: Figure 2 As shown, the bottom ends of the support column 5 and the positioning column 6 are both fixedly connected to the mounting plate 7, and the mounting plate 7 is fixedly installed on the shell of the jaw crusher 1 by mounting bolts.
[0038] To facilitate the installation of the mounting plate 7, through holes are provided on the mounting plate 7, and bolt holes are provided at the corresponding installation positions on the jaw crusher 1 housing.
[0039] Example 2:
[0040] Please see Figure 2 and Figure 3 Based on Embodiment 1, in this embodiment, a rotating shaft 13 is fixedly installed on one side of the bottom of the crossbeam 8, and the rotating shaft 13 is rotatably connected to the support column 5. A locator is fixedly installed on the other side of the bottom of the crossbeam 8, and the locator is movably engaged in the positioning seat. The positioning seat is fixedly installed on the top of the positioning column 6.
[0041] like Figure 3 As shown, the locator is a bottom shaft 14 and a clamping plate 15 fixedly installed at the bottom end of the bottom shaft 14. The bottom shaft 14 is fixedly installed at the bottom of the crossbeam 8.
[0042] The positioning base consists of an upper limit plate 16 and a lower limit plate 17 arranged in parallel, one above the other, both fixedly mounted on the positioning post 6. The upper limit plate 16 is also provided with a shaft groove 18 for the bottom shaft 14 to enter. In addition, the clamping plate 15 is clamped between the upper limit plate 16 and the lower limit plate 17, and its diameter is greater than the width of the shaft groove 18.
[0043] The design of one end of the crossbeam 8 allows it to be rotated open, completely exposing the space above the crushing chamber 2, thus facilitating the pouring of stones into the crushing chamber 2 from a height.
[0044] When the clamping plate 15 is located between the upper limit plate 16 and the lower limit plate 17, the upper and lower limits of the upper limit plate 16 and the lower limit plate 17 can effectively ensure the stability of the impact cylinder 11 during impact.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency stone crusher, comprising a jaw crusher (1) having a crushing chamber (2), wherein a fixed jaw plate (3) and a movable jaw plate (4) are provided in the crushing chamber (2), characterized in that, Also includes: The crossbeam (8) is installed above the opening of the crushing chamber (2) by a support device; A sliding groove (9) is formed on the crossbeam (8) along the length of the crossbeam (8); The sliding plate (10) is slidably installed in the sliding groove (9); The sliding plate (10) is fixedly installed on the outer wall of the impact cylinder (11), and the output shaft of the impact cylinder (11) faces downward.
2. The high-efficiency stone crusher according to claim 1, characterized in that: A crushing cone (12) is fixedly connected to the bottom end of the output shaft of the impact cylinder (11).
3. The high-efficiency stone crusher according to claim 1, characterized in that: The supporting device consists of a support column (5) and a positioning column (6), which respectively support the two ends of the crossbeam (8); The support column (5) and the positioning column (6) are respectively installed on both sides of the jaw crusher (1) shell.
4. The high-efficiency stone crusher according to claim 3, characterized in that: The bottom ends of the support column (5) and the positioning column (6) are fixedly connected to the mounting plate (7), which is fixedly installed on the shell of the jaw crusher (1) by mounting bolts.
5. The high-efficiency stone crusher according to claim 3 or 4, characterized in that: A rotating shaft (13) is fixedly installed on one side of the bottom of the crossbeam (8), and the rotating shaft (13) is rotatably connected to the support column (5). A locator is fixedly installed on the other side of the bottom of the crossbeam (8). The locator is movably engaged in the positioning seat, and the positioning seat is fixedly installed on the top of the positioning column (6).
6. The high-efficiency stone crusher according to claim 5, characterized in that: The positioner is a bottom shaft (14) and a clamping plate (15) fixedly installed at the bottom end of the bottom shaft (14), the bottom shaft (14) being fixedly installed at the bottom of the crossbeam (8); The positioning seat consists of an upper limit plate (16) and a lower limit plate (17) arranged in parallel, both fixedly mounted on the positioning column (6). The upper limit plate (16) is also provided with a shaft groove (18) for the bottom shaft (14) to enter.
7. The high-efficiency stone crusher according to claim 6, characterized in that: The clamping plate (15) is sandwiched between the upper limit plate (16) and the lower limit plate (17), and its diameter is greater than the width of the shaft groove (18).