A high-aluminum sintered ore preparation raw material processing device
By designing an adjustable feed frame structure and a tilting function in the jaw crusher, the problem of ore rebound was solved, the raw material utilization rate and equipment maintenance efficiency were improved, and safety risks were reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEJIN HONGDA SPECIAL STEEL CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-07
Smart Images

Figure CN224462805U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of raw material processing devices, and in particular to a raw material processing device for preparing high-alumina sintered ore. Background Technology
[0002] Jaw crushers are key equipment in the raw material processing unit for high-alumina sinter preparation, primarily used to coarsely crush high-alumina ores (such as bauxite and kaolin) to a suitable particle size for sintering (typically 20-100mm). Their working principle involves the periodic squeezing motion of the moving jaw plate relative to the fixed jaw plate to crush the ore. The V-shaped crushing chamber design enhances the biting action on the material, improving crushing efficiency. This equipment is widely used in metallurgy, building materials, and other industries, and is a core component of raw material pretreatment in high-alumina sinter production lines.
[0003] Traditional jaw crushers have significant problems when crushing high-alumina ores: because the feed inlet faces upward and the crushing chamber has a V-shaped structure, the ore is easily ejected from the feed inlet by the rebound force during the compression process, which not only wastes raw materials but also threatens the safety of operators. There is an urgent need to improve the feed inlet structure and protection design of jaw crushers. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.
[0005] Therefore, one objective of this utility model is to provide a raw material processing device for the preparation of high-alumina sintered ore, so as to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.
[0006] To achieve the above objectives, one embodiment of this utility model provides a raw material processing device for preparing high-alumina sintered ore, comprising a first motor and a crusher body. A fixed jaw plate is fixedly connected to the inner wall of the crusher body. A flywheel is rotatably connected to the top of the crusher body via a bearing. A movable jaw plate is fixedly connected to the output end of the flywheel. The input end of the flywheel is connected to the output end of the first motor via a belt. A connecting rod is fixedly connected to the top of the crusher body. A feed frame is rotatably connected to the outer surface of the connecting rod. Two symmetrically arranged locking bolts are rotatably connected to the bottom of the feed frame. The threaded portions of the two locking bolts are threadedly connected to the crusher body. A second motor is fixedly connected to one side of the feed frame. A drive rod is fixedly connected to the output end of the second motor. The drive rod is rotatably connected to the feed frame. A baffle is fixedly connected to the outer surface of the drive rod. Both sides of the baffle are slidably connected to the feed frame.
[0007] Preferably, in any of the above solutions, rotating holes are provided on both the front and rear sides of the feeding frame, and the two ends of the drive rod are rotatably connected to the feeding frame through the two rotating holes.
[0008] Preferably, in any of the above embodiments, a gear is fixedly connected to the end of the drive rod away from the second motor, a cylinder is fixedly connected to one side of the feed frame, a toothed plate is fixedly connected to the output end of the cylinder, and the toothed plate meshes with the gear.
[0009] Preferably, in any of the above embodiments, a guide rod is fixedly connected to one end of the gear near the cylinder, and the guide rod is slidably connected to the feed frame.
[0010] Preferably, in any of the above embodiments, a rubber soft belt is fixedly connected to the side of the feed frame away from the connecting rod, and the side of the rubber soft belt away from the feed frame is fixedly connected to the moving jaw plate by bolts.
[0011] Preferably, one side of the feeding frame has a through hole, and the feeding frame is rotatably connected to the connecting rod through the through hole. The depth of the through hole is equal to the length of the connecting rod.
[0012] Preferably, as described in any of the above schemes, threaded holes are provided on both the front and rear sides of the crusher body, and the screw portions of the two locking bolts are threadedly connected to the crusher body through the threaded holes.
[0013] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:
[0014] 1. This device effectively solves the problem of raw material rebound during the crushing of high-alumina ore by setting an adjustable feed frame structure. The specific operating steps are as follows: After the ore enters the feed frame, the second motor drives the drive rod to rotate, causing the baffle to form an adjustable material blocking structure within the feed frame; simultaneously, the cylinder pushes the toothed plate to rotate the gear, further adjusting the angle of the baffle. This design allows the baffle to automatically adjust the blocking angle according to the ore particle size and crushing force, forming a dynamic sealing structure in conjunction with the flexible connection of the rubber belt. Its beneficial effects are: firstly, it effectively prevents the ore from rebounding and flying out during the crushing process between the moving and fixed jaw plates, improving raw material utilization; secondly, through the synergistic effect of the baffle and the rubber belt, a safety barrier is formed at the feed inlet, significantly reducing the risk of injury to operators from ore splashing.
[0015] 2. This device adopts a flip-up feed frame design, which greatly facilitates equipment maintenance. The specific operating steps are as follows: After loosening the two locking bolts to disengage them from the threaded holes, the operator can push the feed frame to rotate around the connecting rod, causing the feed frame to rotate axially along the connecting rod through the through hole, thus separating the feed frame from the crusher body. The beneficial effects of this structure are: firstly, it fully exposes the fixed jaw plate and the moving jaw plate, facilitating the cleaning of accumulated material in the crushing chamber and the inspection of wear; secondly, after the feed frame can be flipped to the maintenance position, workers can more safely and conveniently replace worn parts or adjust the clearance of the moving jaw plate, significantly improving equipment maintenance efficiency. Compared with the traditional fixed feed structure, it also reduces equipment downtime losses. Attached Figure Description
[0016] Figure 1 This is a first-view structural diagram of the assembly of this utility model;
[0017] Figure 2 This is a second-view structural diagram of the assembly of this utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the crusher body of this utility model;
[0019] Figure 4 This is a first-view structural diagram of the feed frame of this utility model;
[0020] Figure 5 This is a second-view structural diagram of the feed frame of this utility model.
[0021] In the diagram: 1-First motor, 2-Crusher body, 3-Fixed jaw plate, 4-Flywheel, 5-Moving jaw plate, 6-Connecting rod, 7-Feed frame, 8-Locking bolt, 9-Second motor, 10-Drive rod, 11-Baffle, 12-Rotating hole, 13-Gear, 14-Cylinder, 15-Gear plate, 16-Guide rod, 17-Rubber belt, 18-Through hole, 19-Threaded hole. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited thereto.
[0023] like Figures 1 to 5As shown, a raw material processing device for preparing high-alumina sintered ore includes a first motor 1 and a crusher body 2. A fixed jaw plate 3 is fixedly connected to the inner wall of the crusher body 2. A flywheel 4 is rotatably connected to the top of the crusher body 2 via a bearing. A movable jaw plate 5 is fixedly connected to the output end of the flywheel 4. The input end of the flywheel 4 is connected to the output end of the first motor 1 via a belt. A connecting rod 6 is fixedly connected to the top of the crusher body 2. A feed frame 7 is rotatably connected to the outer surface of the connecting rod 6. Two symmetrically arranged locking bolts 8 are rotatably connected to the bottom of the feed frame 7. The screw parts of the two locking bolts 8 are threadedly connected to the crusher body 2. A second motor 9 is fixedly connected to one side of the feed frame 7. A drive rod 10 is fixedly connected to the output end of the second motor 9. The drive rod 10 is rotatably connected to the feed frame 7. A baffle 11 is fixedly connected to the outer surface of the drive rod 10. The left and right sides of the baffle 11 are slidably connected to the feed frame 7.
[0024] As an optional technical solution of this utility model, the front and rear sides of the feeding frame 7 are provided with rotating holes 12. The two ends of the drive rod 10 are rotatably connected to the feeding frame 7 through the two rotating holes 12. By setting the rotating holes 12, the drive rod 10 can rotate stably in the feeding frame 7, ensuring the accuracy of the running trajectory of the baffle 11, while simplifying the installation structure of the drive rod 10 and improving the reliability of the device.
[0025] As an optional technical solution of this utility model, a gear 13 is fixedly connected to the end of the drive rod 10 away from the second motor 9, and a cylinder 14 is fixedly connected to one side of the feed frame 7. A toothed plate 15 is fixedly connected to the output end of the cylinder 14. The toothed plate 15 is meshed with the gear 13. The meshing design of the gear 13 and the toothed plate 15 realizes the indirect drive of the cylinder 14 to the drive rod 10. This transmission method has high transmission accuracy and stability, and can ensure that the angle adjustment of the baffle 11 is accurate and in place.
[0026] As an optional technical solution of this utility model, a guide rod 16 is fixedly connected to one end of the gear 13 near the cylinder 14. The guide rod 16 is slidably connected to the feed frame 7. The setting of the guide rod 16 effectively restricts the movement trajectory of the gear 13, prevents the gear 13 from deviating during transmission, ensures the meshing stability of the gear plate 15 and the gear 13, and extends the service life of the transmission components.
[0027] As an optional technical solution of this utility model, a rubber soft belt 17 is fixedly connected to the side of the feed frame 7 away from the connecting rod 6. The side of the rubber soft belt 17 away from the feed frame 7 is fixedly connected to the moving jaw plate 5 by bolts. The flexible connection design of the rubber soft belt 17 not only ensures the sealing between the feed frame 7 and the moving jaw plate 5, but also adapts to the movement trajectory of the moving jaw plate 5, effectively preventing ore splashing without affecting the normal operation of the crusher.
[0028] As an optional technical solution of this utility model, a through hole 18 is provided on one side of the feeding frame 7. The feeding frame 7 is rotatably connected to the connecting rod 6 through the through hole 18. The depth of the through hole 18 is equal to the length of the connecting rod 6. The matching design of the through hole 18 and the connecting rod 6 enables the feeding frame 7 to rotate stably around the connecting rod 6, which facilitates the maintenance of the equipment and ensures the structural stability of the feeding frame 7 under normal working conditions.
[0029] As an optional technical solution of this utility model, threaded holes 19 are provided on both the front and rear sides of the crusher body 2. The screw parts of the two locking bolts 8 are threadedly connected to the crusher body 2 through the threaded holes 19. The matching structure of the threaded holes 19 and the locking bolts 8 realizes the quick assembly and disassembly of the feed frame 7 and the crusher body 2, which not only ensures the connection firmness in the working state, but also facilitates the inspection and maintenance of the equipment.
[0030] A raw material processing device for preparing high-alumina sintered ore, the working principle of which is as follows:
[0031] 1): When the ore enters the feed frame 7, the second motor 9 drives the drive rod 10 to rotate, so that the baffle 11 forms an adjustable material blocking structure in the feed frame 7.
[0032] 2) Simultaneously, cylinder 14 pushes toothed plate 15 to drive gear 13 to rotate, further adjusting the angle of baffle 11. This design enables baffle 11 to automatically adjust the blocking angle according to the ore particle size and crushing force, forming a dynamic sealing structure in conjunction with the flexible connection of rubber soft belt 17.
[0033] 3): After loosening the two locking bolts 8 to disengage them from the threaded hole 19, the operator can push the feed frame 7 to rotate around the connecting rod 6, so that the feed frame 7 can rotate axially along the connecting rod 6 through the through hole 18, thereby separating the feed frame 7 from the crusher body 2.
[0034] In summary, this high-alumina sinter preparation raw material processing device effectively solves the problem of raw material rebound during the crushing process of high-alumina ore by setting an adjustable feed frame 7. The specific operating steps are as follows: when the ore enters the feed frame 7, the second motor 9 drives the drive rod 10 to rotate, causing the baffle 11 to form an adjustable material blocking structure within the feed frame 7; simultaneously, the cylinder 14 pushes the toothed plate 15 to drive the gear 13 to rotate, further adjusting the angle of the baffle 11. This design allows the baffle 11 to automatically adjust the blocking angle according to the ore particle size and crushing force, forming a dynamic sealing structure in conjunction with the flexible connection of the rubber soft belt 17. Its beneficial effects are: on the one hand, it effectively prevents the ore from rebounding upwards and flying out during the squeezing process between the moving jaw plate 5 and the fixed jaw plate 3, improving the raw material utilization rate; on the other hand, through the synergistic effect of the baffle 11 and the rubber soft belt 17, a safety protection barrier is formed at the feed inlet, significantly reducing the risk of injury to operators from ore splashing. The design of the flip-over feed frame 7 greatly facilitates the maintenance of the equipment. The specific operating steps are as follows: After loosening the two locking bolts 8 to disengage them from the threaded hole 19, the operator can push the feed frame 7 to rotate around the connecting rod 6, causing the feed frame 7 to rotate axially along the connecting rod 6 through the through hole 18, thus separating the feed frame 7 from the crusher body 2. The beneficial effects of this structure are: firstly, it fully exposes the fixed jaw plate 3 and the moving jaw plate 5, facilitating the cleaning of accumulated material in the crushing chamber and the inspection of wear; secondly, after the feed frame 7 can be flipped to the maintenance position, the staff can more safely and conveniently replace worn parts or adjust the clearance of the moving jaw plate 5, significantly improving equipment maintenance efficiency. Compared with the traditional fixed feed structure, it also reduces equipment downtime losses.
Claims
1. A raw material processing device for preparing high-alumina sintered ore, characterized in that: The system includes a first motor (1) and a crusher body (2). A fixed jaw plate (3) is fixedly connected to the inner wall of the crusher body (2). A flywheel (4) is rotatably connected to the top of the crusher body (2) via a bearing. A movable jaw plate (5) is fixedly connected to the output end of the flywheel (4). The input end of the flywheel (4) is connected to the output end of the first motor (1) via a belt. A connecting rod (6) is fixedly connected to the top of the crusher body (2). A feed frame (7) is rotatably connected to the outer surface of the connecting rod (6). The bottom of the frame (7) is rotatably connected to two symmetrically arranged locking bolts (8). The screws of the two locking bolts (8) are threadedly connected to the crusher body (2). A second motor (9) is fixedly connected to one side of the feed frame (7). A drive rod (10) is fixedly connected to the output end of the second motor (9). The drive rod (10) is rotatably connected to the feed frame (7). A baffle (11) is fixedly connected to the outer surface of the drive rod (10). The left and right sides of the baffle (11) are slidably connected to the feed frame (7).
2. The raw material processing device for preparing high-alumina sintered ore according to claim 1, characterized in that: Rotating holes (12) are provided on both the front and rear sides of the feeding frame (7), and the two ends of the drive rod (10) are rotatably connected to the feeding frame (7) through the two rotating holes (12).
3. The raw material processing device for preparing high-alumina sintered ore according to claim 2, characterized in that: A gear (13) is fixedly connected to one end of the drive rod (10) away from the second motor (9). A cylinder (14) is fixedly connected to one side of the feed frame (7). A toothed plate (15) is fixedly connected to the output end of the cylinder (14). The toothed plate (15) meshes with the gear (13).
4. The raw material processing device for preparing high-alumina sintered ore according to claim 3, characterized in that: The gear (13) is fixedly connected to a guide rod (16) at one end near the cylinder (14), and the guide rod (16) is slidably connected to the feed frame (7).
5. The raw material processing device for preparing high-alumina sintered ore according to claim 4, characterized in that: A rubber soft belt (17) is fixedly connected to the side of the feed frame (7) away from the connecting rod (6), and the side of the rubber soft belt (17) away from the feed frame (7) is fixedly connected to the moving jaw plate (5) by bolts.
6. The raw material processing device for preparing high-alumina sintered ore according to claim 5, characterized in that: A through hole (18) is provided on one side of the feeding frame (7). The feeding frame (7) is rotatably connected to the connecting rod (6) through the through hole (18). The depth of the through hole (18) is equal to the length of the connecting rod (6).
7. The raw material processing device for preparing high-alumina sintered ore according to claim 6, characterized in that: The crusher body (2) has threaded holes (19) on both the front and rear sides, and the screws of the two locking bolts (8) are threaded to the crusher body (2) through the threaded holes (19).