A tooling table for disassembling a multi-stage impeller of a fan

Abstract

The utility model discloses a fan multistage impeller dismounts with frock bench, including frock bench, be located the support rod on frock bench, be located the clamping component on support rod, be located the push assembly of clamping component, frock bench still is provided with the receiving component, clamping component includes the stress platform of sliding being located on support rod, the stress rod of being located the stress platform, the clamping jaw of sliding being located the stress rod, one end of push assembly is rested on the axle of impeller, and the other end passes through clamping component and transmits force to impeller, finally lets impeller and the axle of impeller loosen each other to realize the dismounting of impeller. When impeller loosens, the staff can conveniently lift impeller, thereby improving the dismounting efficiency of fan impeller.

Description

Technical Field

[0001] This application relates to the field of impeller disassembly, and in particular to a tooling table for disassembling multi-stage impellers of wind turbines. Background Technology

[0002] The impeller is the core power component of a wind turbine. Its structure typically consists of a disc, blades, and a shaft sleeve, and it is primarily responsible for converting mechanical energy into the kinetic and pressure energy of the fluid, thereby driving the efficient transport of gas. Because the impeller operates under high-speed rotation, alternating loads, and complex media environments for extended periods, its structural components are prone to wear, corrosion, or fatigue damage. Therefore, regular disassembly, maintenance, or replacement is necessary to ensure the safe and reliable operation of the wind turbine system.

[0003] For larger wind turbines, disassembly tools are often required. Specifically, the disassembly tool is connected to the impeller, and then the reaction force drives the impeller shaft, causing the impeller and shaft to loosen from each other, thus allowing for disassembly of the impeller. Existing disassembly tools are cumbersome to connect to the impeller, resulting in low disassembly efficiency. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a tooling table for disassembling multi-stage impellers of wind turbines, which can improve the disassembly efficiency of impellers.

[0005] To achieve the above objectives, this application adopts the following technical solution:

[0006] A tooling table for disassembling multi-stage impellers of a wind turbine includes a tooling table, a support rod disposed on the tooling table, a clamping assembly disposed on the support rod, and a pushing assembly disposed on the clamping assembly. The tooling table is also provided with a receiving assembly. The clamping assembly includes a force-bearing platform slidably disposed on the support rod, a force-bearing rod disposed on the force-bearing platform, and a gripper slidably disposed on the force-bearing rod.

[0007] Preferably, the force-bearing platform includes two force-bearing plates and force-bearing bolts for connecting the two force-bearing plates, with a clamping area between the two force-bearing plates, and part of the force-bearing rod located within the clamping area.

[0008] Preferably, the force-bearing rod is fixed with an anti-detachment part, and the size of the anti-detachment part is larger than the distance between the two force-bearing plates.

[0009] Preferably, the force-bearing rod is further provided with a clamping bolt, one side of which can abut against the clamping claw.

[0010] Preferably, the jacking assembly includes a jack and an extension rod. The output end of the jack is connected to the force-bearing platform, and the output end of the jack is provided with a jack head. The extension rod is connected to the jack head.

[0011] Preferably, the receiving assembly includes a telescopic rod disposed on the tooling table and a net bag disposed on the top of the telescopic rod, the net bag being located below the pushing assembly.

[0012] Preferably, the telescopic rod includes a lower rod fixed to the tooling table and an upper rod slidably connected to the lower rod; a spring is connected between the lower rod and the upper rod, the lower rod has a vent hole, and the net is connected to the top of the upper rod.

[0013] Preferably, a hook is fixed to the top of the upper rod, and the hook is connected to the net.

[0014] Preferably, a handrail is detachably connected to the top of the support rod, the support rod has a connecting groove, a connecting rod is fixed to the handrail, and the connecting rod is inserted into the connecting groove.

[0015] Preferably, the tooling table is provided with rollers at the bottom.

[0016] In summary, this utility model has the following beneficial technical effects:

[0017] One end of the jacking assembly rests against the impeller shaft, while the other end transmits force to the impeller via a clamping assembly, ultimately loosening the impeller from its shaft to facilitate disassembly. Once the impeller is loosened, workers can easily lift it, thus improving the efficiency of impeller disassembly. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model and part of the fan.

[0019] Figure 2 This is a schematic diagram of the structure of this utility model.

[0020] Figure 3 This is a partial structural schematic diagram of the present invention.

[0021] Figure 4 This is a schematic diagram of the structure of the clamping component and the pushing component when they work independently in this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Tooling table; 11. Support rod; 2. Clamping assembly; 21. Force-bearing platform; 22. Force-bearing plate; 23. Force-bearing bolt; 24. Force-bearing rod; 25. Anti-detachment part; 26. Gripper; 27. Clamping bolt; 3. Pushing assembly; 31. Jack; 32. Extension rod; 4. Receiving assembly; 41. Telescopic rod; 42. Lower rod; 43. Upper rod; 44. Spring; 45. Vent hole; 46. Hook; 47. Net bag; 5. Handrail; 51. Connecting rod; 52. Connecting groove. Detailed Implementation

[0023] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly used in this specification are defined relative to the structures shown in the accompanying drawings. These are relative concepts and may therefore vary depending on their location and usage. Therefore, these or other directional terms should not be interpreted as restrictive. Furthermore, the terms "first," "second," "third," and similar expressions are used for descriptive and distinguishing purposes only and should not be construed as indicating or implying the relative importance of the corresponding components.

[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 3 This application will be described in further detail.

[0025] This application discloses a tooling table for disassembling multi-stage impellers of a wind turbine.

[0026] A tooling table for disassembling multi-stage impellers of a wind turbine includes a tooling table 1. Two support rods 11 are mounted on the tooling table 1. A handle 5 is detachably connected to the top of each support rod 11. The support rods 11 have connecting grooves 52, and a connecting rod 51 is fixed to the handle 5, with the connecting rod 51 inserting into the connecting groove 52. Rollers are provided at the bottom of the tooling table 1. The handle 5 helps the operator push the tooling table 1. A clamping assembly 2 is also provided on the support rods 11. The handle 5 is detachable, allowing the clamping assembly 2 to be easily removed from the support rods 11. This allows the clamping assembly 2 to work independently without relying on the tooling table 1 (e.g., ...). Figure 4 As shown in the image, this is mainly because the fan is too high, and the tooling platform cannot be raised to a suitable height. This is one of the possible solutions.

[0027] The clamping assembly 2 is also equipped with a pushing assembly 3. The clamping assembly 2 includes a force-bearing platform 21, a force-bearing rod 24, a clamping jaw 26, and a clamping bolt 27. The force-bearing platform 21 is slidably connected to the support rod 11. The force-bearing platform 21 includes two force-bearing plates 22 and a force-bearing bolt 23 for connecting the two force-bearing plates 22. A clamping area exists between the two force-bearing plates 22, and part of the force-bearing rod 24 is located within this area. The force-bearing bolt 23, through the engagement of a nut, allows the force-bearing plates 22 to clamp the force-bearing rod 24. The force-bearing rod 24 has a threaded section, and the clamping jaw 26 is slidably mounted on the force-bearing rod 24. The clamping bolt 27 can rotate on the threaded section of the force-bearing rod 24. After the clamping jaw 26 abuts against the impeller of the fan, the pushing assembly 3 is placed between the force-bearing plate 22 and the impeller shaft. Then, the clamping bolt 27 is rotated, and the clamping jaw 26 presses against the impeller. The force-bearing rod 24 is also fixed with an anti-detachment part 25, the size of which is larger than the distance between the two force-bearing plates 22. When the clamping bolt 27 is tightened, the clamping jaw 26 abuts against the impeller, and the anti-detachment part 25 abuts against the force-bearing plate 22. This makes the force-bearing rod 24 a tensioned two-force rod. At the same time, both sides of the pushing assembly 3 are abutted by the force-bearing plate 22 and the shaft of the impeller, respectively, making the pushing assembly 3 a compression two-force rod. When the clamping assembly 2 works alone, such as Figure 4 As shown, the tension bolt 23 can be connected at the original position where the support rod passes through to clamp the two load-bearing plates. At this time, two tension bolts 23 are needed to improve the clamping effect of the load-bearing platform 21 on the load-bearing rod.

[0028] The jacking assembly 3 includes a jack 31 and an extension rod 32. The output end of the jack 31 is connected to the force-bearing platform 21, and a jack head is provided at the output end of the jack 31. The extension rod 32 is connected to the jack head. The extension rod 32 allows the jack 31 to indirectly abut against the impeller shaft. If the jack head can directly abut against the impeller shaft, the extension rod 32 is not needed. The jack head is a detachable design, which can be used for different bore diameters on the impeller shaft.

[0029] The tooling table 1 is also equipped with a receiving assembly 4; the receiving assembly 4 includes a mesh bag 47 and four telescopic rods 41, all of which are mounted on the tooling table 1. Each telescopic rod 41 includes a lower rod 42 fixed to the tooling table 1 and an upper rod 43 slidably connected to the lower rod 42; a spring 44 connects the lower rod 42 and the upper rod 43, and the lower rod 42 has a vent hole 45. A hook 46 is fixed to the upper rod 43. The mesh bag 47 is rectangular, and its four corners are connected to the hooks 46. The mesh bag 47 is located below the pushing assembly 3.

[0030] The implementation principle of this embodiment is as follows: After the clamping assembly 2 and the pushing assembly 3 connect the impeller and the impeller shaft, the jack 31 is driven, and the jack 31 pushes against the impeller shaft through the extension rod 32. As the jack 31 pushes, the impeller and the impeller shaft will loosen. At this time, it is convenient for the staff to disassemble the impeller, and the extension rod 32 will fall freely and be caught by the net bag 47. In this application, the base of the jack 31 is fixedly connected to one of the force plates 22. In other embodiments, it may not be fixedly connected. In this case, when the impeller and the impeller shaft are loosened, both the jack 31 and the extension rod 32 will fall freely onto the net bag 47, thus not interfering with the impeller on the impeller shaft. It also makes it convenient for the staff to disassemble the impeller.

[0031] Because the gripper of this application can slide on the force-bearing rod, the working depth of the gripper is relatively large, thus allowing for the disassembly of impellers deep within the impeller shaft. Furthermore, the force-bearing rod can be adjusted in position within the clamping area, resulting in a relatively large working width of the gripper, enabling the clamping of larger impellers. Through the rational use of working depth and working width, the gripper can disassemble different impellers of the same fan, thereby achieving the disassembly of multi-stage impellers.

[0032] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods without changing the essential spirit of this utility model. Therefore, the above specific embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as a limitation or restriction on the technical solution of this utility model. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A tooling table for disassembling multi-stage impellers of a wind turbine, characterized in that: The tooling includes a tooling table (1), a support rod (11) on the tooling table (1), a clamping assembly (2) on the support rod (11), and a pushing assembly (3) on the clamping assembly (2). The tooling table (1) is also provided with a receiving assembly (4). The clamping assembly (2) includes a force-bearing platform (21) slidably disposed on the support rod (11), a force-bearing rod (24) disposed on the force-bearing platform (21), and a gripper (26) slidably disposed on the force-bearing rod (24).

2. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 1, characterized in that: The force-bearing platform (21) includes two force-bearing plates (22) and force-bearing bolts (23) for connecting the two force-bearing plates (22). There is a clamping area between the two force-bearing plates (22), and part of the force-bearing rod (24) is located in the clamping area.

3. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 2, characterized in that: The force-bearing rod (24) is fixed with an anti-detachment part (25), the size of which is larger than the distance between the two force-bearing plates (22).

4. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 3, characterized in that: The force-bearing rod (24) is also provided with a clamping bolt (27), one side of which can abut against the jaw (26).

5. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 1, characterized in that: The jacking assembly (3) includes a jack (31) and an extension rod (32). The output end of the jack (31) is connected to the force-bearing platform (21). The output end of the jack (31) is provided with a jack head. The extension rod (32) is connected to the jack head.

6. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 5, characterized in that: The receiving assembly (4) includes a telescopic rod (41) disposed on the tooling table (1) and a net bag (47) disposed on the top of the telescopic rod (41), the net bag (47) being located below the pushing assembly (3).

7. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 6, characterized in that: The telescopic rod (41) includes a lower rod (42) fixed to the tooling table (1) and an upper rod (43) slidably connected to the lower rod (42); a spring (44) is connected between the lower rod (42) and the upper rod (43); the lower rod (42) has an air vent (45); and the net bag (47) is connected to the top of the upper rod (43).

8. The tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 7, characterized in that: The top of the upper rod (43) is fixed with a hook (46), which is connected to the net bag (47).

9. A tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 1, characterized in that: The support rod (11) is detachably connected to a handrail (5) at its top. The support rod (11) has a connecting groove (52). The handrail (5) is fixed with a connecting rod (51). The connecting rod (51) is inserted into the connecting groove (52).

10. A tooling table for disassembling multi-stage impellers of a wind turbine as described in claim 1, characterized in that: The tooling table (1) is equipped with rollers at its bottom.

Images