Glass light cutting and splitting all-in-one machine

Abstract

The utility model discloses a glass light cuts a kind of integrated machine, specifically related to glass cutting technical field, including machine body, mobile mechanism is installed in machine body inside top, mobile mechanism is equipped with fixed rack, fixed rack is equipped with cylinder connected with gas source, cylinder bottom end connects cutting head, fixed rack one side is equipped with laser, two fixed plates are installed symmetrically in machine body, and conveying belt is arranged between two fixed plates, and common connection compaction mechanism, mobile mechanism passes through the cooperation of two groups of support plate, motor, screw rod, slide rail and slide, so that cutting head can be flexibly moved in plane, the cutting of different shape glass is realized;Compaction mechanism utilizes electric push rod, vacuum chuck and other components, fix glass when cutting, suction solid waste after cutting, realize the automatic separation of waste and finished product by conveying belt.The utility model solves the problem that the existing equipment cutting path is single, cannot automatically separate waste and finished product, improves equipment practicality and glass processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of glass cutting technology, and more specifically, to a glass optical cutting and splitting integrated machine. Background Technology

[0002] Glass, as a typical brittle material, presents significant challenges during processing. Traditional glass cutting methods utilize carbide or diamond tools, and the process involves two steps. First, a crack is created on the glass surface using a diamond tip or carbide wheel. Then, mechanical means are used to cut the glass along the crack line. This method of scribing and cutting has several drawbacks. Material removal leads to the formation of debris, fragments, and microcracks, reducing the strength of the cut edges and necessitating a cleaning process. Furthermore, the deep cracks created by the process are typically not perpendicular to the glass surface because the dividing line generated by mechanical force is generally not perpendicular.

[0003] One current problem with laser cutting is that, because the kerf between the small glass plate and the large optical glass body after laser cutting is only about five micrometers, the forces between the pieces are relatively large, preventing them from falling off freely and requiring external force to separate them. However, the dicing process is quite complicated, requiring a specialized dicing machine. Dicing and cutting are two separate machines, and the intermediate equipment occupies a large space and the dicing process takes too long.

[0004] Utility model patent CN221296703U discloses a universal glass laser cutting and cleaving integrated machine, including a cutting machine body, a side cabinet door, and a front cabinet door forming an operating area. A cutting table is installed in this operating area. An L-shaped support rod is hinged to the upper side of the cutting machine body, with its bottom end rotatably connected to the electrical control area. A bottom cabinet door for easy waste removal is hinged to the lower part of the cutting machine body. A waste receiving area communicating with the cutting table is located below the operating area. A moving mechanism is installed on the top wall of the cutting machine body, and a cutting head is installed below the moving mechanism. A gas-liquid cylinder is installed on one side of the top wall of the cutting machine body. Clamping mechanisms for fixing the glass are installed on both sides of the cutting table. The product features an upward-opening front cabinet door and a cantilevered side-mounted human-machine interface with a unified and coordinated operation. Cutting and cleaving are performed on the same machine, reducing the machine's footprint and cutting / cleaving connection time, and quickly automating glass cutting and cleaving.

[0005] However, in actual use, this structure can only move back and forth in one direction because its moving mechanism uses a single electric slide rail and electric slider. Therefore, when cutting and splitting glass, it can only perform direct cutting and cannot perform irregular cutting, which reduces the practicality of glass cutting and splitting. Furthermore, after splitting the glass, it cannot automatically separate the fragments from the finished product, thus reducing the efficiency of glass processing.

[0006] Therefore, a glass light cutting and splitting integrated machine is proposed. Utility Model Content

[0007] In order to overcome the above-mentioned defects of the prior art, the present invention provides a glass optical cutting integrated machine to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a glass optical cutting integrated machine, comprising a machine body, a moving mechanism installed at the top of the machine body, a fixed frame installed on the moving mechanism, a cylinder connected to an air source installed on the fixed frame, a cutting head installed at the bottom of the cylinder, a laser installed on one side of the fixed frame, two fixed plates symmetrically installed inside the machine body, a conveyor belt arranged between the two fixed plates, and a pressing mechanism connected to both fixed plates.

[0009] Preferably, the moving mechanism includes a support plate, a first motor, a first screw, a first slide rail, and a first slide block. The support plate is bolted to the top of the machine body. The first motor is mounted on the support plate. The output end of the first motor is connected to the first screw. The first slide rails are provided on both sides of the first screw. The first slide block is sleeved on the first screw and is slidably connected to the two first slide rails.

[0010] Preferably, there are two support plates, and each support plate is equipped with a first motor, a first screw, a first slide rail and a first slide block.

[0011] Preferably, the moving mechanism further includes a horizontal plate, a second motor, a second screw, a second slide rail, and a second slide block. The second motor is mounted on the horizontal plate, and the output end of the second motor is connected to the second screw. The second slide rail is provided on both sides of the second screw. The second slide block is sleeved on the second screw and is slidably connected to the two second slide rails. A fixing frame is installed at the bottom of the second slide block.

[0012] Preferably, the first slides on both support plates are connected to the horizontal plate, and the two first slides are symmetrically arranged at both ends of the horizontal plate.

[0013] Preferably, the pressing mechanism includes a lifting plate, electric push rods, support cylinders, pressure pads, connecting pipes, and a vacuum pump. The lifting plate is a frame structure, and electric push rods mounted on fixed plates are connected to the four corners of the lifting plate. Multiple support cylinders are installed on the lifting plate, and pressure pads are installed at the bottom of each support cylinder. A connecting pipe is connected to the top of each support cylinder, and the connecting pipe is connected to the vacuum pump.

[0014] Preferably, the pressure pad is a vacuum suction cup, and the vacuum suction cup is made of rubber.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] 1. By configuring a support plate, a first motor, a first screw, a first slide rail, a first slide block, a horizontal plate, a second motor, a second screw, a second slide rail, and a second slide block, the first motor drives the first screw to rotate, causing the first slide block to move along the first slide rail, thus dragging the horizontal plate to move along the Y-axis; the second motor drives the second screw to rotate, causing the second slide block to move along the second slide rail, thus moving the fixed frame along the X-axis. This allows the cutting head to move arbitrarily within the plane, enabling the cutting path to be set according to the glass shape and size processing requirements. It can not only cut conventionally shaped glass but also cut irregularly shaped glass, significantly improving the practicality of the equipment.

[0017] 2. Through the setup of a lifting plate, electric actuator, support cylinder, pressure pad, connecting pipe, and vacuum pump, after glass cutting, the vacuum pump operates to expel air from the contact surface between the pressure pad and the glass, causing the pressure pad to adhere to the glass waste. The electric actuator extends, causing the lifting plate to rise and lift the waste material, while the finished product remains on the conveyor belt. The conveyor belt transports the waste material and finished product separately, achieving automatic separation of the two without the need for subsequent sorting. This reduces processing steps, improves glass processing efficiency, and lowers processing costs.

[0018] 3. The lifting plate is lowered by the electric push rod, and multiple pressure pads are pressed against the edge of the glass. The rubber vacuum suction cup can fit tightly against the glass, fix the glass firmly, prevent the glass from moving during the cutting process, and ensure the cutting accuracy. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the cutting head connection structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the moving mechanism of this utility model.

[0022] Figure 4 This is a schematic diagram of the pressing mechanism of this utility model.

[0023] The attached figures are labeled as follows: 1. Machine body; 2. Moving mechanism; 201. Support plate; 202. First motor; 203. First screw; 204. First slide rail; 205. First slide block; 206. Horizontal plate; 207. Second motor; 208. Second screw; 209. Second slide rail; 210. Second slide block; 3. Fixed frame; 4. Cylinder; 5. Laser; 6. Fixed plate; 7. Conveyor belt; 8. Pressing mechanism; 801. Lifting plate; 802. Electric push rod; 803. Support cylinder; 804. Pressure pad; 805. Connecting pipe; 806. Vacuum pump; 9. Cutting head. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] As attached Figure 1-4 The glass optical cutting machine shown includes a body 1. A moving mechanism 2 is installed at the top of the body 1. A fixed frame 3 is installed on the moving mechanism 2. A cylinder 4 connected to an air source is installed on the fixed frame 3. A cutting head 9 is installed at the bottom of the cylinder 4. A laser 5 is installed on one side of the fixed frame 3. Two fixed plates 6 are symmetrically installed inside the body 1. A conveyor belt 7 is arranged between the two fixed plates 6. The two fixed plates 6 are connected to a pressing mechanism 8.

[0026] In practice, after the glass is placed at one end of the conveyor belt 7, the conveyor belt 7 transports the glass to the machine body 1 and stops. Then, the pressing mechanism 8 operates to press the edges of the glass. Then, the moving mechanism 2 operates, which allows the fixed frame 3 to move arbitrarily in the plane. When the cylinder 4 operates, the cutting head 9 can be lowered to the set height. The glass is cut under the operation of the moving mechanism 2. According to the operation settings of the moving mechanism 2, the moving path of the cutting head 9 is planned, so that the required product shape can be cut. After the entire glass is cut, the cutting head 9 is reset. The pressing mechanism 8 clamps the various pressing points of the glass and then rises, thereby lifting the waste material as a whole. The product is still on the conveyor belt 7. After the conveyor belt 7 transports the cut product, the pressing mechanism 8 places the clamped glass waste back on the conveyor belt 7, and then the conveyor belt 7 transports it out. The waste material and the finished product are transported separately, thereby achieving the separation of waste material and finished product. There is no need for subsequent product sorting, which improves the processing efficiency of glass and reduces processing costs.

[0027] The moving mechanism 2 includes a support plate 201, a first motor 202, a first screw 203, a first slide rail 204, and a first slide block 205. The support plate 201 is bolted to the top of the inside of the machine body 1. The first motor 202 is mounted on the support plate 201. The output end of the first motor 202 is connected to the first screw 203. The first slide rail 204 is provided on both sides of the first screw 203. The first slide block 205 is sleeved on the first screw 203 and is slidably connected to the two first slide rails 204.

[0028] Two support plates 201 are provided, and each support plate 201 is equipped with a first motor 202, a first screw 203, a first slide rail 204 and a first slide block 205.

[0029] The moving mechanism 2 also includes a horizontal plate 206, a second motor 207, a second screw 208, a second slide rail 209, and a second slide block 210. The second motor 207 is mounted on the horizontal plate 206. The output end of the second motor 207 is connected to the second screw 208. The second slide rail 209 is provided on both sides of the second screw 208. The second slide block 210 is sleeved on the second screw 208 and is slidably connected to the two second slide rails 209. A fixing frame 3 is installed at the bottom of the second slide block 210.

[0030] The first slides 205 provided on the two support plates 201 are both connected to the horizontal plate 206, and the two first slides 205 are symmetrically arranged at both ends of the horizontal plate 206.

[0031] In specific implementation, the first motor 202 operates, causing the first screw 203 to rotate, which in turn moves the first slide block 205 along the first slide rail 204, thereby dragging the horizontal plate 206 to move along the Y-axis. Meanwhile, the second motor 207 operates, causing the second screw 208 to rotate, which in turn moves the second slide block 210 along the second slide rail 209, thereby dragging the fixed frame 3 to move along the X-axis. This allows the bottom cutting head 9 to move within a plane, enabling the path driven by the moving mechanism 2 to be set according to the processing requirements of the glass shape and size, thus processing glass products that meet the requirements. At the same time, since the cutting head 9 can move within a plane, it can also cut other irregularly shaped products, improving the practicality of the equipment.

[0032] The pressing mechanism 8 includes a lifting plate 801, an electric push rod 802, a support cylinder 803, a pressure pad 804, a connecting pipe 805, and a vacuum pump 806. The lifting plate 801 is a frame structure, and electric push rods 802 mounted on a fixed plate 6 are connected to the four corners of the lifting plate 801. Multiple support cylinders 803 are installed on the lifting plate 801. A pressure pad 804 is installed at the bottom of each support cylinder 803. A connecting pipe 805 is connected to the top of each support cylinder 803. The connecting pipe 805 is connected to the vacuum pump 806.

[0033] The pressure pad 804 is a vacuum suction cup, and the vacuum suction cup is made of rubber.

[0034] In practice, the lifting plate 801 can be raised and lowered by extending and retracting the electric push rod 802. When the lifting plate 801 descends, the pressure pads 804 can press against the edge of the glass to fix the glass. After the glass is cut, the vacuum pump 806 runs to expel the air from the contact surface between the pressure pads 804 and the glass, so that the pressure pads 804 can hold the glass in place. When the electric push rod 802 extends and the lifting plate 801 rises, the cut glass waste can be lifted up and the cut glass products can be left on the conveyor belt 7. The conveyor belt 7 runs to separate the glass products. Finally, the glass waste is placed back on the conveyor belt 7 for waste discharge.

[0035] It should be noted that the laser 5 and the cutting head 9 cutting the glass in this application, as well as the related general technology, are existing technologies in a general-purpose glass laser cutting and sharding integrated machine disclosed in CN221296703U. Therefore, they will not be described in detail.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glass light cutting and cleaving integrated machine, comprising a machine body (1), characterized in that: The top of the machine body (1) is equipped with a moving mechanism (2), a fixed frame (3) is installed on the moving mechanism (2), a cylinder (4) connected to the air source is installed on the fixed frame (3), a cutting head (9) is installed at the bottom of the cylinder (4), a laser (5) is installed on one side of the fixed frame (3), two fixed plates (6) are symmetrically installed inside the machine body (1), a conveyor belt (7) is set between the two fixed plates (6), and a pressing mechanism (8) is connected to both fixed plates (6).

2. The glass optical cutting and cleaving integrated machine according to claim 1, characterized in that: The moving mechanism (2) includes a support plate (201), a first motor (202), a first screw (203), a first slide rail (204), and a first slide block (205). The support plate (201) is bolted to the top of the inside of the machine body (1). The first motor (202) is installed on the support plate (201). The output end of the first motor (202) is connected to the first screw (203). The first slide rail (204) is provided on both sides of the first screw (203). The first slide block (205) is sleeved on the first screw (203) and is slidably connected to the two first slide rails (204).

3. The glass optical cutting and cleaving integrated machine according to claim 2, characterized in that: Two support plates (201) are provided, and each support plate (201) is equipped with a first motor (202), a first screw (203), a first slide rail (204) and a first slide block (205).

4. The glass optical cutting and cleaving integrated machine according to claim 3, characterized in that: The moving mechanism (2) further includes a horizontal plate (206), a second motor (207), a second screw (208), a second slide rail (209), and a second slide block (210). The second motor (207) is mounted on the horizontal plate (206). The output end of the second motor (207) is connected to the second screw (208). The second slide rail (209) is provided on both sides of the second screw (208). The second slide block (210) is sleeved on the second screw (208) and is slidably connected to the two second slide rails (209). A fixing frame (3) is installed at the bottom of the second slide block (210).

5. A glass optical cutting and cleaving integrated machine according to claim 4, characterized in that: The first slides (205) provided on the two support plates (201) are connected to the horizontal plate (206), and the two first slides (205) are symmetrically arranged at both ends of the horizontal plate (206).

6. A glass optical cutting and cleaving integrated machine according to claim 5, characterized in that: The pressing mechanism (8) includes a lifting plate (801), an electric push rod (802), a support cylinder (803), a pressure pad (804), a connecting pipe (805), and a vacuum pump (806). The lifting plate (801) is a frame structure, and the four corners of the lifting plate (801) are connected to electric push rods (802) installed on the fixed plate (6). Multiple support cylinders (803) are installed on the lifting plate (801), and a pressure pad (804) is installed at the bottom of each support cylinder (803). The top of each support cylinder (803) is connected to a connecting pipe (805), and the connecting pipe (805) is connected to the vacuum pump (806).

7. A glass optical cutting and cleaving integrated machine according to claim 6, characterized in that: The pressure pad (804) is a vacuum suction cup, and the vacuum suction cup is made of rubber.

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