A wallboard surface slotting mechanism

Abstract

The utility model is suitable for wallboard processing device technical field provides a kind of wallboard surface grooving mechanism, including rack, rack is equipped with mounting bracket, rotatable mounting is equipped with cutting wheel in mounting bracket, fixed mounting is equipped with servo motor on mounting bracket, servo motor output shaft is fixedly connected with cutting wheel, rack is equipped with adjusting mechanism for adjusting the height of mounting bracket. Rack is fixedly installed with two symmetrical distribution's first slide, block is equipped between two first slide, observation window is blocked to the splashing debris generated by cutting wheel, avoid the direct splashing of debris to the worker in the vicinity of device, can play the protection effect to worker. By rotating carousel drive screw rotation, screw can drive block, observation window moves up and down, so that observation window bottom is pasted on the upper surface of wallboard, observation window can be positioned on the wallboard upper, observation window can be overall blocked to the splashing debris, avoid the splashing debris from observation window bottom and wallboard between flying out.

Description

Technical Field

[0001] This utility model belongs to the technical field of wall panel processing equipment, and in particular relates to a grooving mechanism for wall panel surface. Background Technology

[0002] A wall panel grooving mechanism is a specialized piece of equipment used to process grooves on the surface of wall panels. It typically consists of a power unit, a grooving cutter, and a positioning and guiding device. The power unit provides the driving force, which is transmitted to the grooving cutter through a transmission system, causing it to rotate at high speed. The positioning and guiding device ensures that the cutter moves along a preset path on the wall panel surface, thereby precisely cutting the desired groove. This mechanism can be applied in fields such as building decoration and furniture manufacturing, efficiently and accurately completing wall panel grooving operations, meeting the requirements for groove shapes in different scenarios, and improving production efficiency and processing quality.

[0003] Existing wall panel grooving mechanisms generate significant debris from the sides of the disc cutter during grooving. This flying debris can cause injury to the operator's eyes and skin, such as cuts or burns. This safety hazard is particularly pronounced when effective protective equipment is not worn. Therefore, designing a new wall panel grooving mechanism is essential to address these issues. Utility Model Content

[0004] This utility model provides a grooving mechanism for wall panel surfaces to solve the above-mentioned problems in the prior art.

[0005] This utility model is implemented as follows: a wall panel surface grooving mechanism includes a frame, a mounting frame inside the frame, a cutting wheel rotatably mounted inside the mounting frame, a servo motor fixedly mounted on the mounting frame, the output shaft of the servo motor being fixedly connected to the cutting wheel, and an adjustment mechanism for adjusting the height of the mounting frame on the frame.

[0006] Two symmetrically distributed first slides are fixedly installed on the frame. A block is provided between the two first slides. The end of the block is slidably disposed in the first slide. An observation window is fixedly installed at the bottom of the block. A screw is rotatably installed through the frame. The lower end of the screw is rotatably installed on the top of the block. A turntable is fixedly installed at the upper end of the screw.

[0007] Preferably, the adjustment mechanism includes two second slides respectively disposed on both sides of the mounting frame. The upper end of the second slide is fixedly mounted on the frame. Sliders are fixedly mounted on both sides of the mounting frame. The sliders are slidably disposed in the second slides. A first cylinder is fixedly mounted on the top of the frame. The output end of the first cylinder is fixedly connected to the top of the mounting frame.

[0008] Preferably, the servo motor is provided with a protective cover, which is fixedly mounted on the mounting bracket.

[0009] Preferably, the bottom of the frame has two spaced-apart slides, each with a support plate at its upper end. The support plate is a right-angle bent plate, and two spaced-apart base blocks are fixedly installed at the bottom of the support plate. The base blocks are slidably disposed within the slides.

[0010] Preferably, a connecting plate is provided between the two pallets, the end of the connecting plate is fixedly connected to the pallet, a pressure plate is provided at the upper end of the connecting plate, the pressure plate is a right-angle bent plate, and a second cylinder is fixedly installed on the connecting plate, the output end of the second cylinder is fixedly connected to the pressure plate.

[0011] Preferably, the inner surface of the pressure plate is provided with anti-slip texture.

[0012] Preferably, a third cylinder is fixedly mounted on the frame, and the output end of the third cylinder is fixedly connected to the connecting plate.

[0013] Preferably, the bottom of the frame is provided with shock-absorbing pads.

[0014] Compared with related technologies, the wall panel surface grooving mechanism provided by this utility model has the following beneficial effects:

[0015] The observation window blocks flying debris generated by the cutting wheel, preventing it from directly hitting workers near the device and thus providing protection. Rotating the turntable drives the screw, causing it to move up and down. This movement of the screw, in turn, moves the block and the observation window up and down, ensuring the bottom of the window rests against the upper surface of the wall panel. The observation window effectively limits the movement of debris above the wall panel and completely blocks it from flying out between the bottom of the window and the wall panel. The height of the observation window can be adjusted to accommodate different wall panel thicknesses.

[0016] By fixing the wall panel between the support plate and the pressure plate, during the grooving process, the connecting plate is moved horizontally by the third cylinder, which allows the connecting plate, the support plate and the wall panel to move synchronously. By moving the wall panel, the cutting wheel can cut grooves of different lengths on the wall panel. Compared with manually moving the wall panel, the device can accurately control the moving distance of the wall panel, thereby accurately controlling the grooving length of the wall panel. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0019] Figure 3 This is an enlarged cross-sectional view of part of the structure of this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of part of the structure of this utility model.

[0021] In the diagram: 1. Frame; 2. Mounting bracket; 3. Cutting wheel; 4. Servo motor; 5. First slide rail; 6. Block; 7. Observation window; 8. Screw; 9. Turntable; 10. Second slide rail; 11. Slider; 12. First cylinder; 13. Protective cover; 14. Slide groove; 15. Support plate; 16. Bottom block; 17. Connecting plate; 18. Pressure plate; 19. Second cylinder; 20. Third cylinder. Detailed Implementation

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0023] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0024] A preferred embodiment of the wall panel surface grooving mechanism provided by this utility model is, for example... Figures 1 to 4 As shown:

[0025] A wall panel surface grooving mechanism includes a frame 1, a mounting frame 2 inside the frame 1, a cutting wheel 3 rotatably mounted inside the mounting frame 2, a servo motor 4 fixedly mounted on the mounting frame 2, the output shaft of the servo motor 4 being fixedly connected to the cutting wheel 3, and an adjustment mechanism for adjusting the height of the mounting frame 2 on the frame 1.

[0026] Two symmetrically distributed first slide rails 5 are fixedly installed on the frame 1. A block 6 is provided between the two first slide rails 5. The end of the block 6 is slidably disposed in the first slide rail 5. An observation window 7 is fixedly installed at the bottom of the block 6. A screw 8 is rotatably installed through the frame 1. The lower end of the screw 8 is rotatably installed on the top of the block 6. A turntable 9 is fixedly installed at the upper end of the screw 8.

[0027] The adjustment mechanism includes two second slide rails 10 located on both sides of the mounting frame 2. The upper ends of the second slide rails 10 are fixedly mounted on the frame 1. Slider blocks 11 are fixedly mounted on both sides of the mounting frame 2, and the sliders 11 are slidably disposed within the second slide rails 10. A first cylinder 12 is fixedly mounted on the top of the frame 1, and the output end of the first cylinder 12 is fixedly connected to the top of the mounting frame 2. A protective cover 13 is provided around the servo motor 4, and the protective cover 13 is fixedly mounted on the mounting frame 2 to protect the servo motor 4.

[0028] A schematic diagram of the device's operation can be found here. Figure 1 and Figure 2 As shown, the wall panel is placed inside the frame 1 and below the cutting wheel 3. The cutting wheel 3 is driven to rotate by the servo motor 4. The first cylinder 12 drives the mounting frame 2 to move downward. The cutting wheel 3 inside the mounting frame 2 moves toward the wall panel and performs grooving work on the upper surface of the wall panel.

[0029] refer to Figure 4 As shown, the cutting wheel 3 rotates clockwise, and the debris generated by the cutting wheel 3 is mainly directed toward the observation window 7. The observation window 7 can block the debris flying in this direction, thereby preventing the debris from flying directly onto the workers near the device and providing protection for the workers.

[0030] Rotating the turntable 9 drives the screw 8 to rotate, causing the screw 8 to move up and down. The screw 8 can drive the block 6 and the observation window 7 to move up and down, so that the bottom of the observation window 7 is attached to the upper surface of the wall panel. The observation window 7 can limit the upper part of the wall panel and completely block the flying debris, preventing the flying debris from flying out between the bottom of the observation window 7 and the wall panel. When the thickness of the wall panel changes, the height of the observation window 7 is adjusted accordingly, so as to be suitable for wall panels of different thicknesses.

[0031] In a further preferred embodiment of this utility model:

[0032] The bottom of the frame 1 has two spaced-apart slides 14, each with a support plate 15 at its upper end. Each support plate 15 is a right-angled bent plate, and two spaced-apart base blocks 16 are fixedly mounted on its bottom, slidingly disposed within the slides 14. A connecting plate 17 is provided between the two support plates 15, with its end fixedly connected to the support plate 15. A pressure plate 18, also a right-angled bent plate, is provided on the upper end of the connecting plate 17. A second cylinder 19 is fixedly mounted on the connecting plate 17, with its output end fixedly connected to the pressure plate 18. The inner surface of the pressure plate 18 has anti-slip textures. A third cylinder 20 is fixedly mounted on the frame 1, with its output end fixedly connected to the connecting plate 17. Shock-absorbing pads are provided at the bottom of the frame 1.

[0033] By placing the wall panel on two support plates 15, the second cylinder 19 drives the pressure plate 18 to move down, and the pressure plate 18 presses against the wall panel. There is sufficient friction between the two. At the same time, there is also sufficient friction between the support plate 15 and the wall panel, so that the wall panel is stably fixed between the support plate 15 and the pressure plate 18.

[0034] During the grooving process, the connecting plate 17 is moved horizontally by the third cylinder 20, which allows the connecting plate 17, the support plate 15 and the wall panel to move synchronously. By moving the wall panel, the cutting wheel 3 can cut grooves of different lengths on the wall panel. Compared with manually moving the wall panel, the device can accurately control the moving distance of the wall panel, thereby accurately controlling the grooving length of the wall panel.

[0035] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0036] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A grooving mechanism for a wall panel surface, characterized in that, Includes a frame (1), a mounting frame (2) is provided inside the frame (1), a cutting wheel (3) is rotatably mounted inside the mounting frame (2), a servo motor (4) is fixedly mounted on the mounting frame (2), the output shaft of the servo motor (4) is fixedly connected to the cutting wheel (3), and an adjustment mechanism for adjusting the height of the mounting frame (2) is provided on the frame (1); Two symmetrically distributed first slide rails (5) are fixedly installed on the frame (1). A block (6) is provided between the two first slide rails (5). The end of the block (6) is slidably disposed in the first slide rail (5). An observation window (7) is fixedly installed at the bottom of the block (6). A screw (8) is rotatably installed through the frame (1). The lower end of the screw (8) is rotatably installed on the top of the block (6). A turntable (9) is fixedly installed at the upper end of the screw (8).

2. The wall panel surface grooving mechanism as described in claim 1, characterized in that, The adjustment mechanism includes two second slide rails (10) respectively located on both sides of the mounting frame (2). The upper end of the second slide rail (10) is fixedly installed on the frame (1). Slider (11) is fixedly installed on both sides of the mounting frame (2). The slider (11) is slidably disposed in the second slide rail (10). A first cylinder (12) is fixedly installed on the top of the frame (1). The output end of the first cylinder (12) is fixedly connected to the top of the mounting frame (2).

3. The wall panel surface grooving mechanism as described in claim 1, characterized in that, The servo motor (4) is provided with a protective cover (13), which is fixedly installed on the mounting bracket (2).

4. The wall panel surface grooving mechanism as described in claim 1, characterized in that, The bottom of the frame (1) has two spaced slide grooves (14), and each slide groove (14) has a support plate (15) at the top. The support plate (15) is a right-angle bent plate. Two spaced bottom blocks (16) are fixedly installed at the bottom of the support plate (15). The bottom blocks (16) are slidably disposed in the slide groove (14).

5. The wall panel surface grooving mechanism as described in claim 4, characterized in that, A connecting plate (17) is provided between the two pallets (15). The end of the connecting plate (17) is fixedly connected to the pallet (15). A pressure plate (18) is provided on the upper end of the connecting plate (17). The pressure plate (18) is a right-angle bent plate. A second cylinder (19) is fixedly installed on the connecting plate (17). The output end of the second cylinder (19) is fixedly connected to the pressure plate (18).

6. The wall panel surface grooving mechanism as described in claim 5, characterized in that, The inner surface of the pressure plate (18) is provided with anti-slip texture.

7. The wall panel surface grooving mechanism as described in claim 5, characterized in that, A third cylinder (20) is fixedly installed on the frame (1), and the output end of the third cylinder (20) is fixedly connected to the connecting plate (17).

8. The wall panel surface grooving mechanism as described in claim 1, characterized in that, The bottom of the frame (1) is provided with shock-absorbing pads.

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