A screening device for pulverized rubber
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN WEIQIAO RUBBER TECHNOLOGY CO LTD
- Filing Date
- 2025-07-05
- Publication Date
- 2026-07-07
AI Technical Summary
Existing crushing devices have poor single-crushing effect when crushing rubber, and cannot effectively perform multiple screenings, which affects the performance.
A crushing and screening device for crushed rubber was designed. By setting first and second crushing blades, n-shaped filter plates and arc-shaped support plates, multiple crushing and screening are achieved by using a motor-driven rotating shaft and sprocket chain system. Combined with an electric hydraulic push rod to adjust the height, multi-stage crushing and screening can be realized.
This technology enables multiple crushing and screening of rubber, improving the crushing effect, ensuring that small rubber particles pass through the first filter hole, and large rubber particles are crushed again, thus enhancing the overall performance of the crushing device.
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Figure CN224465042U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of rubber technology, and specifically relates to a device for sieving and crushing pulverized rubber. Background Technology
[0002] Rubber is a highly elastic polymer material with reversible deformation. It is elastic at room temperature, capable of significant deformation under small external forces, and returns to its original shape after the force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a very high molecular weight, often exceeding hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is made from the latex extracted from rubber trees, rubber grass, and other plants; synthetic rubber is obtained through the polymerization of various monomers. Rubber products are widely used in various aspects of industry and daily life.
[0003] With the development of rubber products and the recycling of resources, rubber crushing devices can break waste rubber products into smaller particles or powders, providing the possibility for subsequent resource reuse. However, when using general crushing devices, the single crushing effect is poor, and they cannot effectively perform multi-screening and crushing, which affects the use effect. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides a device for easily screening and pulverizing crushed rubber, which solves the problem of poor single-stage pulverization effect and inability to effectively perform multi-stage screening and pulverization, thus affecting the performance.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for facilitating the screening and crushing of pulverized rubber, comprising a base plate and a screening and crushing box. A collection box is provided on the top of the base plate and is located at the bottom of the screening and crushing box. A box cover is provided on the top of the screening and crushing box, and a crushing box is provided on the top of the box cover. A feed hopper is provided on the top of the crushing box. A second motor is provided on one side of the crushing box. The output end of the second motor is connected to a first rotating shaft. A first crushing blade is respectively provided on the surface of the first rotating shaft. A second sprocket is connected to one end of the first rotating shaft. A first chain is provided on the surface of the second sprocket, and a first chain is provided inside one end of the first chain. The device includes a first sprocket, a second rotating shaft on one side of the first sprocket, and cams on the surface of the second rotating shaft. An n-shaped filter plate is installed inside the screening and crushing box, with the cams contacting the n-shaped filter plate. A triangular support frame is installed inside the n-shaped filter plate, with springs at the bottom of the triangular support frame and a fixing plate at the bottom of the springs, connected to the inner wall of the screening and crushing box. Arc-shaped support plates are installed at both ends inside the screening and crushing box, with second filter holes on the surface of each arc-shaped support plate. A third rotating shaft is installed on the upper side of each arc-shaped support plate, with second crushing blades on the surface of each third rotating shaft.
[0006] Preferably, the inside of the crushing box is equipped with baffles, and one end of the baffle is located above the first crushing blade.
[0007] Preferably, threaded holes are provided around the four sides of the box cover surface, and the threaded holes extend to the inner wall of the screening and crushing box, and bolts are threaded inside the threaded holes.
[0008] Preferably, the bottom of the triangular support frame is provided with sliding rods at both ends, and one end of the sliding rod slides through the fixing plate.
[0009] Preferably, a first motor is provided on one side of the screening and crushing box, and the output end of the first motor is connected to a third rotating shaft. A third sprocket is provided at one end of the third rotating shaft, and a second chain is provided on the surface of the third sprocket.
[0010] Preferably, one end of the second filter hole is slidably connected to the n-shaped filter plate, and one end of the second crushing blade is close to the inner surface of the arc-shaped support plate.
[0011] Preferably, an electro-hydraulic push rod is provided around the four sides of the bottom plate surface, and the top of the electro-hydraulic push rod is connected to the screening and crushing box. There are four sets of electro-hydraulic push rods, and they are all powered by the same source.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] In operation, the rubber to be crushed is poured into the feed hopper. The second motor is then activated, driving the first crushing blade via the first rotating shaft. This initial crushing action crushes the rubber, which then falls onto the surface of an n-shaped filter plate inside the sieving and crushing chamber. Simultaneously, the first rotating shaft, through a second sprocket, a first chain, and another sprocket, drives the second rotating shaft and a cam. The cam then moves the n-shaped filter plate up and down, creating a sieving effect. Small rubber particles pass through the first filter holes, while larger particles fall into the arc-shaped support plate. The first motor then activates, driving the third rotating shaft and the second crushing blade for further crushing. The crushed rubber then falls through the second filter holes. This multi-stage crushing and sieving process ensures better crushing and increases the overall crushing efficiency. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a first three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a second three-dimensional structural diagram of the present invention;
[0017] Figure 3 This is a third perspective view of the present invention;
[0018] Figure 4 This is a first sectional view of the present invention;
[0019] Figure 5 This is a second cross-sectional view of the present invention.
[0020] In the diagram: 1. Base plate; 2. Collection box; 3. Screening and crushing box; 4. First motor; 5. First sprocket; 6. First chain; 7. Second sprocket; 8. First rotating shaft; 9. Baffle; 10. Feed hopper; 11. Crushing box; 12. Box cover; 13. Bolt; 14. Electro-hydraulic push rod; 15. Second motor; 16. Third sprocket; 17. Second chain; 18. N-shaped filter plate; 19. Second rotating shaft; 20. First crushing blade; 21. Threaded hole; 22. Triangular support frame; 23. First filter hole; 24. Second crushing blade; 25. Third rotating shaft; 26. Second filter hole; 27. Arc-shaped support plate; 28. Fixing plate; 29. Slide rod; 30. Spring; 31. Cam. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides the following technical solution: a device for sieving and crushing pulverized rubber, comprising a base plate 1 and a sieving and crushing box 3. A collection box 2 is provided on the top of the base plate 1 and is located at the bottom of the sieving and crushing box 3. A box cover 12 is provided on the top of the sieving and crushing box 3, and a crushing box 11 is provided on the top of the box cover 12. A feed hopper 10 is provided on the top of the crushing box 11. A second motor 15 is provided on one side of the crushing box 11. The output end of the second motor 15 is connected to a first rotating shaft 8. A first crushing blade 20 is provided on the surface of the first rotating shaft 8. A second sprocket 7 is connected to one end of the first rotating shaft 8. A first chain 6 is provided on the surface of the second sprocket 7. A first sprocket 5 is provided at one end inside the first chain 6. A second rotating shaft 19 is provided on one side of wheel 5. Cams 31 are provided on the surface of the second rotating shaft 19. An n-shaped filter plate 18 is provided inside the screening and crushing box 3. Cams 31 are in contact with the n-shaped filter plate 18. A triangular support frame 22 is provided on the inner side of the n-shaped filter plate 18. A spring 30 is provided at the bottom of the triangular support frame 22. A fixing plate 28 is provided at the bottom of the spring 30. The fixing plate 28 is connected to the inner wall of the screening and crushing box 3. Arc-shaped support plates 27 are provided at both ends inside the screening and crushing box 3. Second filter holes 26 are provided on the surface of the arc-shaped support plates 27. A third rotating shaft 25 is provided on the upper side of the arc-shaped support plates 27. A second crushing blade 24 is provided on the surface of the third rotating shaft 25.
[0023] In this embodiment, by setting a third sprocket 16 and a second chain 17, two sets of third rotating shafts 25 are driven to rotate.
[0024] In this embodiment, baffles 9 are provided to block and restrict the rubber from sliding off from both sides.
[0025] In this embodiment: by providing a box cover 12, it is convenient to maintain the interior of the screening and crushing box 3, and by providing bolts 13 and threaded holes 21, it is fixed to increase its stability.
[0026] In this embodiment, the sliding rod 29 is used to restrict the movement of the n-shaped filter plate 18, thereby increasing the stability of its up-and-down movement.
[0027] In this embodiment, the height of the screening and crushing box 3 is adjusted by setting an electric hydraulic push rod 14 to facilitate the placement and removal of the collection box 2.
[0028] The working principle and usage process of this utility model are as follows: After installation, when using this utility model, the rubber to be crushed is poured into the feed hopper 10. Then, the second motor 15 is activated, causing the second motor 15 to drive the first crushing blade 20 to rotate via the first rotating shaft 8. The first crushing blade 20 then crushes the rubber for the first time. The crushed rubber then falls onto the surface of the n-shaped filter plate 18 inside the screening and crushing box 3. Simultaneously, the first rotating shaft 8 rotates, driving the second rotating shaft 19 and cam 31 to rotate via the second sprocket 7, the first chain 6, and the first sprocket 5. This causes the cam 31 to move the n-shaped filter plate 18, making it sway up and down. Through this swaying and... The n-shaped filter plate 18 is designed to screen and filter rubber, allowing small rubber particles to fall through the first filter hole 23, while larger rubber particles fall into the arc-shaped support plate 27. The first motor 4 then operates, driving the third rotating shaft 25 and the second crushing blade 24 to rotate, further crushing the rubber. The crushed rubber falls through the second filter hole 26. This multi-stage crushing and screening process improves the crushing effect. All electrical equipment in this device is powered by an external power source, and all motors and electro-hydraulic push rods are connected and controlled by a PLC control system.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A device for facilitating the screening and crushing of pulverized rubber, comprising a base plate (1) and a screening and crushing box (3), characterized in that: A collection box (2) is provided on the top of the base plate (1), and the collection box (2) is located at the bottom of the screening and crushing box (3). A box cover (12) is provided on the top of the screening and crushing box (3). A crushing box (11) is provided on the top of the box cover (12). A feed hopper (10) is provided on the top of the crushing box (11). A second motor (15) is provided on one side of the crushing box (11). The output end of the second motor (15) is connected to a first rotating shaft (8). A first crushing blade (20) is provided on the surface of the first rotating shaft (8). A second sprocket (7) is connected to one end of the first rotating shaft (8). A first chain (6) is provided on the surface of the second sprocket (7). A first sprocket (5) is provided at one end of the first chain (6). A second rotating shaft (19) is provided on one side of the first sprocket (5). Cams (31) are respectively provided on the surface of the second rotating shaft (19). An n-shaped filter plate (18) is provided inside the screening and crushing box (3). The cams (31) are in contact with the n-shaped filter plate (18). A triangular support frame (22) is provided on the inner side of the n-shaped filter plate (18). A spring (30) is provided at the bottom of the triangular support frame (22). A fixing plate (28) is provided at the bottom of the spring (30). The fixing plate (28) is connected to the inner wall of the screening and crushing box (3). An arc-shaped support plate (27) is provided at both ends inside the screening and crushing box (3). A second filter hole (26) is opened on the surface of the arc-shaped support plate (27). A third rotating shaft (25) is provided on the upper side of the arc-shaped support plate (27). A second crushing blade (24) is provided on the surface of the third rotating shaft (25).
2. The device for facilitating the screening and pulverizing of crushed rubber according to claim 1, characterized in that: The inside of the crushing box (11) is equipped with baffles (9), and one end of the baffle (9) is located above the first crushing blade (20).
3. The device for facilitating the screening and pulverizing of crushed rubber according to claim 1, characterized in that: The cover (12) has threaded holes (21) around its perimeter, and the threaded holes (21) extend to the inner wall of the screening and crushing box (3). The threaded holes (21) are connected to bolts (13) by internal threads.
4. The device for facilitating the screening and pulverizing of crushed rubber according to claim 1, characterized in that: The bottom of the triangular support frame (22) is provided with sliding rods (29) at both ends, and one end of the sliding rod (29) slides through the fixing plate (28).
5. The device for sieving and pulverizing crushed rubber according to claim 1, characterized in that: A first motor (4) is provided on one side of the screening and crushing box (3), and the output end of the first motor (4) is connected to the third rotating shaft (25). A third sprocket (16) is provided at one end of the third rotating shaft (25), and a second chain (17) is provided on the surface of the third sprocket (16).
6. The device for facilitating the screening and pulverizing of crushed rubber according to claim 1, characterized in that: One end of the second filter hole (26) is slidably connected to the n-shaped filter plate (18), and one end of the second crushing blade (24) is close to the inner surface of the arc-shaped support plate (27).
7. The device for facilitating the screening and pulverizing of crushed rubber according to claim 1, characterized in that: The bottom plate (1) is provided with electric hydraulic push rods (14) around its four sides, and the top of the electric hydraulic push rods (14) is connected to the screening and crushing box (3). There are four sets of electric hydraulic push rods (14), and they are all powered by the same source.