Automatic rose petal folding machine

Abstract

The utility model relates to automatic folding machine technical field discloses a kind of rose petal automatic folding machines, including main body rack, the front end both sides of main body rack are evenly provided with double side 45 ° folding device, the front end middle part of main body rack is provided with middle two-way folding device, the rear end of main body rack is provided with automatic blanking material taking device, disc group string positioning device, string disc positioning welding device and string welding iron assembly.The utility model in the present application, the rose petal automatic folding machine is substantially improved production efficiency to meet large-scale order demand by automatic operation, its precision designed ribbon automatic processing system not only ensures the high consistency of product quality, improves the appearance and quality of petal, significantly reduces artificial cost and waste in production process, while simplifying operation process, reduces the skill requirement of operator, realizes efficient, economic, reliable production mode.

Description

Technical Field

[0001] This utility model relates to the field of automatic folding machine technology, and in particular to an automatic rose petal folding machine. Background Technology

[0002] In the handicraft industry, ribbon folding is a common and important process. Ribbons not only decorate dresses but also enhance the atmosphere of an event. Currently, most ribbon rose petal making still relies on manual labor, which has several drawbacks. Firstly, manual operation is inefficient and cannot meet the demands of large-scale production, especially during peak seasons such as festive occasions, where production speed struggles to keep up with market demand. Secondly, the quality of manually folded ribbon petals is inconsistent; different operators use varying techniques, resulting in inconsistent petal effects and affecting the overall aesthetics and quality. Furthermore, labor costs have been rising over time, increasing production costs for businesses.

[0003] Therefore, those skilled in the art have provided an automatic rose petal folding machine to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies and provide an automatic rose petal folding machine. This automatic rose petal folding machine significantly improves production efficiency through automated operation to meet the needs of large-scale orders. Its precisely designed automatic ribbon processing system not only ensures a high degree of consistency in product quality and enhances the aesthetics and quality of the petals, but also significantly reduces labor costs and waste in the production process. At the same time, it simplifies the operation process, reduces the skill requirements of operators, and achieves an efficient, economical, and reliable production mode.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic rose petal folding machine includes a main frame. Both sides of the front end of the main frame are equipped with double-sided 45° folding devices. A central double-sided folding device is located in the middle of the front end of the main frame. The rear end of the main frame is equipped with an automatic feeding and picking device, a disc stringing positioning device, a string disc positioning and welding device, and a string welding soldering iron assembly. The middle of the main frame is equipped with an automatic ribbon roll feeding device, a ribbon hot-cutting device, a forming and pressing welding device, a ribbon positioning device, a rear-end rotating conveying device, a ribbon supply device, and a single petal picking device.

[0007] Through the above technical solutions, the automatic rose petal folding machine significantly improves production efficiency to meet the needs of large-scale orders through automated operation. Its precisely designed automatic ribbon processing system not only ensures a high degree of consistency in product quality and improves the aesthetics and quality of the petals, but also significantly reduces labor costs and waste in the production process. At the same time, it simplifies the operation process, reduces the skill requirements of operators, and realizes an efficient, economical and reliable production mode.

[0008] Furthermore, the ribbon positioning device includes an angled folding support and a power device for driving the angled folding support to move, and the disc string positioning device includes a string welding disc and a power device for driving the string welding disc to move.

[0009] Through the above technical solutions, the angle folding support and the string welding disc can move and be positioned precisely under the drive of the power unit, ensuring that the ribbon and disc are accurately positioned during the folding and stringing process, thereby improving the precision and consistency of petal folding and stringing, and ensuring the quality of the final product.

[0010] Furthermore, the rear rotary conveying device includes a rear conveying gripper and a power unit for driving the rear conveying gripper to move, and the ribbon supply device includes a feeding clamp and a power unit for driving the feeding clamp to move.

[0011] Through the above technical solutions, the back-end handling gripper and feeding clamp can flexibly and accurately grip, move and supply materials under the drive of the power unit, realizing efficient material transfer between different workstations and stable supply of ribbons, optimizing the overall production process and improving production efficiency.

[0012] Furthermore, the string of discs positioning and welding device includes a flexible clamping head and a power device for driving the movement of the flexible clamping head;

[0013] Through the above technical solution, the flexible clamping head can flexibly clamp the petals according to actual needs under the drive of the power device, adapting to petals of different materials or shapes, while ensuring the uniformity of welding pressure, effectively preventing damage to the petals during the welding process, and improving welding quality and product yield.

[0014] Furthermore, the string soldering iron assembly includes a disc soldering iron pen and a power device for driving the movement of the disc soldering iron pen; the forming and pressing soldering device includes a central folding positioning clamping chuck, a double-sided auxiliary 180° chuck assembly, a central soldering double iron tip, and a power device for driving the movement of the central folding positioning clamping chuck, the double-sided auxiliary 180° chuck assembly, and the central soldering double iron tip.

[0015] Through the above technical solutions, the disc welding soldering iron, the middle folding positioning clamping chuck, the double-sided auxiliary 180° chuck assembly, and the middle welding double soldering iron tip can all move precisely and collaboratively under the drive of their respective power devices, realizing the automation and precise control of complex welding actions, ensuring the firmness and aesthetics of the welding points, and improving the overall quality and consistency of the product.

[0016] Furthermore, the automatic feeding and picking device includes a finished product picking clamp and a power device for driving the finished product picking clamp to move, and the automatic ribbon roll feeding device includes a ribbon roll fixing plate and a power device for driving the ribbon roll fixing plate to move.

[0017] Through the above technical solution, the finished product picking clamp can accurately grab the finished product, and the ribbon reel fixing plate can stably drive the ribbon roll to rotate, realizing the automatic collection of finished products and the continuous and stable supply of ribbons, reducing manual intervention, reducing the difficulty of operation, and helping to maintain the continuous operation of the production line and improve production efficiency.

[0018] Furthermore, the ribbon hot-cutting device includes a hot-cutting heating blade and a power device for driving the movement of the hot-cutting heating blade;

[0019] Through the above technical solution, the hot-cutting heating blade can quickly and accurately complete the cutting and hot-melt sealing of ribbons under the drive of the power unit. Not only are the cut edges neat, but the ribbons can also be effectively prevented from fraying or having rough edges, thus improving the product's aesthetics and durability.

[0020] Furthermore, the single-petal material handling device includes a material handling clamping cylinder clamp and a power device for driving the material handling clamping cylinder clamp to move;

[0021] Through the above technical solution, the material-grabbing and clamping cylinder clamp can quickly and stably grasp individual rose petals under the drive of the power unit, ensuring the accuracy and efficiency of material picking, laying the foundation for the smooth progress of subsequent automated folding processes, and improving overall production efficiency.

[0022] Furthermore, the middle bidirectional folding device includes a middle flip bidirectional clamp and a power device for the movement of the middle flip bidirectional clamp, and the double-sided 45° folding device includes a 45° folding clamp and a power device for driving the movement of the 45° folding clamp.

[0023] Through the above technical solutions, the center-flipping bidirectional clamp and the 45° folding clamp can accurately perform the bidirectional folding of the petals in the middle and the 45° folding on both sides under the drive of their respective power devices, achieving a high degree of consistency and accuracy in the folding shape of the petals.

[0024] This utility model has the following beneficial effects:

[0025] 1. This utility model proposes an automatic rose petal folding machine, which significantly improves production efficiency through automated operation to meet the needs of large-scale orders. Its precisely designed automatic ribbon processing system not only ensures a high degree of consistency in product quality and improves the aesthetics and quality of the petals, but also significantly reduces labor costs and waste in the production process. At the same time, it simplifies the operation process, reduces the skill requirements of operators, and realizes an efficient, economical and reliable production mode. Attached Figure Description

[0026] Figure 1 This is an overall isometric view of an automatic rose petal folding machine proposed in this utility model;

[0027] Figure 2 This is an isometric view of the main frame of an automatic rose petal folding machine proposed in this utility model;

[0028] Figure 3 This is an isometric view of a disc string positioning device for an automatic rose petal folding machine proposed in this utility model;

[0029] Figure 4 This is an isometric view of a string-of-discs positioning and welding device for an automatic rose petal folding machine proposed in this utility model;

[0030] Figure 5 This is an isometric view of the automatic feeding and picking device of an automatic rose petal folding machine proposed in this utility model;

[0031] Figure 6 This is an isometric view of the string soldering iron assembly of an automatic rose petal folding machine proposed in this utility model;

[0032] Figure 7 This is an isometric view of the rear rotating conveying device of an automatic rose petal folding machine proposed in this utility model;

[0033] Figure 8 This is an isometric view of a ribbon positioning device for an automatic rose petal folding machine proposed in this utility model;

[0034] Figure 9 This is an isometric view of the middle bidirectional folding device of an automatic rose petal folding machine proposed in this utility model;

[0035] Figure 10 This is an isometric view of the automatic ribbon feeding device for an automatic rose petal folding machine proposed in this utility model;

[0036] Figure 11 This is an isometric view of the ribbon heat-cutting device of an automatic rose petal folding machine proposed in this utility model;

[0037] Figure 12This is an isometric view of a double-sided 45° folding device for an automatic rose petal folding machine proposed in this utility model;

[0038] Figure 13 This is an isometric view of a ribbon supply device for an automatic rose petal folding machine proposed in this utility model;

[0039] Figure 14 This is an isometric view of a single-petal feeding device for an automatic rose petal folding machine proposed in this utility model;

[0040] Figure 15 This is an isometric view of the forming, pressing, and welding device of an automatic rose petal folding machine proposed in this utility model.

[0041] Explanation of reference numerals in the attached figures:

[0042] 1. Main frame; 2. Disc string positioning device; 3. String disc positioning and welding device; 4. Automatic feeding and picking device; 5. String welding soldering iron assembly; 6. Rear-end rotary conveying device; 7. Ribbon positioning device; 8. Middle bidirectional folding device; 9. Automatic ribbon roll feeding device; 10. Ribbon heat cutting device; 11. Double-sided 45° folding device; 12. Ribbon supply device; 13. Single petal picking device; 14. Forming, pressing, and welding device. Detailed Implementation

[0043] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0044] Reference Figure 1-15 This utility model provides a specific embodiment: an automatic rose petal folding machine, including a main frame 1, with double-sided 45° folding devices 11 on both sides of the front end of the main frame 1, a middle double-sided folding device 8 in the middle of the front end of the main frame 1, an automatic feeding and picking device 4, a disc stringing positioning device 2, a string disc positioning welding device 3, and a string welding soldering iron assembly 5 in the rear end of the main frame 1, and an automatic ribbon roll feeding device 9, a ribbon hot cutting device 10, a forming and pressing welding device 14, a ribbon positioning device 7, a rear-end rotating conveying device 6, a ribbon supply device 12, and a single petal picking device 13 in the middle of the main frame 1;

[0045] This automatic rose petal folding machine significantly improves production efficiency through automated operation to meet the needs of large-scale orders. Its precisely designed automatic ribbon handling system not only ensures a high degree of consistency in product quality and enhances the aesthetics and quality of the petals, but also significantly reduces labor costs and waste in the production process. At the same time, it simplifies the operation process, reduces the skill requirements of operators, and achieves an efficient, economical, and reliable production mode.

[0046] The ribbon positioning device 7 includes an angle folding support and a power unit for driving the angle folding support. The disc stringing positioning device 2 includes a stringing welding disc and a power unit for driving the stringing welding disc. The angle folding support and the stringing welding disc can move and be positioned precisely under the drive of the power unit, ensuring that the ribbon and disc are accurately positioned during the folding and stringing process, thereby improving the precision and consistency of petal folding and stringing, and ensuring the quality of the final product. The rear-end rotary conveying device 6 includes a rear-end conveying gripper and a power unit for driving the rear-end conveying gripper. The ribbon feeding device 12 includes a feeding clamp and a power unit for driving the feeding clamp. The rear-end conveying gripper and the feeding clamp... Driven by a power unit, it can flexibly and accurately grasp, move, and supply materials, achieving efficient material transfer between different workstations and stable ribbon supply, optimizing the overall production process and improving production efficiency. The string-type disc positioning welding device 3 includes a flexible clamping head and a power unit for driving the flexible clamping head. Driven by the power unit, the flexible clamping head can flexibly clamp the petals according to actual needs, adapting to petals of different materials or shapes, while ensuring uniform welding pressure, effectively preventing petal damage during welding, and improving welding quality and product yield. The string-type welding soldering iron assembly 5 includes a disc welding soldering iron pen and a power unit for driving the disc welding soldering iron pen. The forming and clamping welding device 14 includes a middle... The device includes a folding positioning clamping chuck, a double-sided auxiliary 180° chuck assembly, a central welding double soldering iron tip, and a power unit for driving the movement of the folding positioning clamping chuck, the double-sided auxiliary 180° chuck assembly, and the central welding double soldering iron tip. The disc soldering iron, folding positioning clamping chuck, double-sided auxiliary 180° chuck assembly, and central welding double soldering iron tip can all move precisely and collaboratively under the drive of their respective power units. This achieves automation and precise control of complex welding actions, ensuring the strength and aesthetics of the weld points, and improving the overall quality and consistency of the product. The automatic unloading and unloading device 4 includes a finished product unloading clamp and a power unit for driving the finished product unloading clamp. The automatic ribbon roll feeding device 9 includes a ribbon roll fixing plate and a drive plate for the ribbon roll. The fixed plate's motion is powered by a finished product gripper that accurately picks up finished products, while the ribbon reel's fixed plate stably drives the ribbon roll to rotate. This achieves automatic collection of finished products and a continuous, stable supply of ribbon, reducing manual intervention, lowering operational difficulty, and helping to maintain continuous production line operation, thus improving production efficiency. The ribbon hot-cutting device 10 includes a hot-cutting heating blade and a power unit for driving the hot-cutting heating blade's movement. Driven by the power unit, the hot-cutting heating blade can quickly and accurately complete the cutting and heat-sealing of the ribbon, resulting in neat cut edges and effectively preventing the ribbon from fraying or having rough edges, thus improving the product's aesthetics and durability. The single-petal picking device 13 includes a picking clamping cylinder and a power unit for driving the picking clamping cylinder's movement.The pneumatic clamping cylinder, driven by a power unit, can quickly and stably grasp individual rose petals, ensuring accuracy and efficiency in petal handling. This lays the foundation for the smooth execution of subsequent automated folding processes and improves overall production efficiency. The central bidirectional folding device 8 includes a central flipping bidirectional clamp and a power unit for its movement. The bilateral 45° folding device 11 includes a 45° folding clamp and a power unit for driving its movement. Driven by their respective power units, the central flipping bidirectional clamp and the 45° folding clamp can precisely execute the central bidirectional folding and the 45° folding on both sides of the petal, achieving a high degree of consistency and precision in the petal folding shape.

[0047] Working principle: At the start of production, the automatic ribbon feeding device 9, controlled by a PLC and a floating wheel sensor, ensures that the ribbon is output evenly. The ribbon supply device 12 connects to the ribbon and sends it to the ribbon heat cutting device 10, which uses heated blades to cut the ribbon evenly and prevent the cuts from sticking together.

[0048] The single-petal feeding device 13 is responsible for gripping the end of the ribbon. In conjunction with the ribbon positioning device 7 (which provides support and cooling), the ribbon is first fed into the double-sided 45° folding device 11 to complete the 45° diagonal folding of both ends of the petal, forming a preliminary double fold. Subsequently, the petal enters the middle double-sided folding device 8 for preliminary shaping and secondary folding to solidify the basic shape of the single-petal flower.

[0049] The forming, pressing, and welding device 14 intervenes at this stage to assist in folding the petals and completing the welding, shaping, and cooling processes to prevent petal deformation. The petals that have completed single-petal forming are then transported by the single-petal picking device 13 and docked with the rear-end rotating conveying device 6. The rear-end rotating conveying device 6 is responsible for smoothly and sequentially stacking the single-petal flowers onto the disc, typically stacking 11-13 flowers per cluster.

[0050] The disc string positioning device 2 and the string disc positioning and welding device 3 work together to provide precise positioning for string welding. The string welding soldering iron assembly 5 performs the final string welding, ensuring that each petal is firmly connected into the string. The disc string positioning device 2 ensures that the string splicing is completed according to the set number.

[0051] Finally, the automatic feeding and unloading device 4 removes the finished flower string, which has been welded and shaped, from the disc and moves it to the feeding trough for final discharge, completing the entire production process. The entire process is coordinated by the control system, which integrates various power units to achieve automated, efficient, and consistent production.

[0052] The following points should be noted in this article:

[0053] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0054] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic rose petal folding machine, comprising a main frame (1), characterized in that: The front sides of the main frame (1) are provided with double-sided 45° folding devices (11), the middle of the front side of the main frame (1) is provided with a middle double-sided folding device (8), the rear end of the main frame (1) is provided with an automatic feeding and picking device (4), a disc string positioning device (2), a string disc positioning welding device (3) and a string welding soldering iron assembly (5), and the middle of the main frame (1) is provided with an automatic ribbon roll feeding device (9), a ribbon hot cutting device (10), a forming and pressing welding device (14), a ribbon positioning device (7), a rear end rotating transport device (6), a ribbon supply device (12) and a single petal picking device (13).

2. The automatic rose petal folding machine according to claim 1, characterized in that: The ribbon positioning device (7) includes an angle folding support and a power device for driving the angle folding support to move. The disc string positioning device (2) includes a string welding disc and a power device for driving the string welding disc to move.

3. The automatic rose petal folding machine according to claim 1, characterized in that: The rear rotary conveying device (6) includes a rear conveying gripper and a power device for driving the rear conveying gripper to move. The ribbon supply device (12) includes a feeding clamp and a power device for driving the feeding clamp to move.

4. The automatic rose petal folding machine according to claim 1, characterized in that: The string of discs positioning welding device (3) includes a flexible clamping head and a power device for driving the movement of the flexible clamping head.

5. The automatic rose petal folding machine according to claim 1, characterized in that: The string soldering iron assembly (5) includes a disc soldering iron pen and a power device for driving the movement of the disc soldering iron pen. The forming and pressing welding device (14) includes a middle folding positioning clamping chuck, a double-sided auxiliary 180° chuck group, a middle welding double soldering iron tip, and a power device for driving the movement of the middle folding positioning clamping chuck, the double-sided auxiliary 180° chuck group, and the middle welding double soldering iron tip.

6. The automatic rose petal folding machine according to claim 1, characterized in that: The automatic feeding and picking device (4) includes a finished product picking clamp and a power device for driving the finished product picking clamp to move. The automatic ribbon roll feeding device (9) includes a ribbon roll fixing plate and a power device for driving the ribbon roll fixing plate to move.

7. The automatic rose petal folding machine according to claim 1, characterized in that: The ribbon heat-cutting device (10) includes a heat-cutting heating blade and a power device for driving the heat-cutting heating blade.

8. The automatic rose petal folding machine according to claim 1, characterized in that: The single-petal feeding device (13) includes a feeding clamping cylinder and a power device for driving the feeding clamping cylinder to move.

9. An automatic rose petal folding machine according to claim 1, characterized in that: The middle bidirectional folding device (8) includes a middle flip bidirectional clamp and a power device for the movement of the middle flip bidirectional clamp, and the bilateral 45° folding device (11) includes a 45° folding clamp and a power device for driving the movement of the 45° folding clamp.

Images