Mounting structure of a sponge raw material tank

By using a mounting frame and a motor-driven discharge system, the problems of large space occupation and poor stability of the sponge raw material tank support frame are solved, achieving stable connection and quantitative discharge, and improving space utilization and stability.

CN224466635UActive Publication Date: 2026-07-07JIANGSU JUNSHENG HOME TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JUNSHENG HOME TECH CO LTD
Filing Date
2025-08-08
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The traditional support frame installation structure for sponge raw material tanks occupies a large space and has poor stability.

Method used

The system adopts a mounting frame structure that includes a base plate, crossbeams, columns, and connecting rods. The raw material tank is supported on the crossbeams by a support base and a three-way connector. Combined with a motor-driven discharge system, it achieves stable connection and quantitative discharge.

Benefits of technology

It improves the stability and space utilization of the sponge raw material tank, facilitates installation location planning, prevents material blockage and sedimentation, and enables quantitative material discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of installation structures of sponge raw material tank, including mounting bracket and raw material tank;Mounting bracket includes bottom plate, crossbeam, stand, connecting rod, the two sides of bottom plate upper surface are symmetrically provided with several stands, the top end of stand located in same side is connected with same crossbeam, connecting rod is set between every two stands located in same side, raw material tank two sides are supported on the upper surface of crossbeam by support seat and are fastened by bolt connection, raw material tank is located in same side and the position between two adjacent stands, raw material tank bottom is provided with discharge gate, discharge gate is connected with tee joint, tee joint bottom is provided with support block, support block is supported on bottom plate upper surface, tee joint two sides are respectively provided with first motor and discharge pipe, discharge pipe two sides are supported on the upper surface of corresponding side connecting rod by support plate, the utility model structure is reasonable, first save space, it is convenient to install position planning, second improves the support and stability of each raw material tank.
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Description

Technical Field

[0001] This utility model relates to the field of raw material tank installation technology, specifically to an installation structure for a sponge raw material tank. Background Technology

[0002] Sponge raw materials are mainly divided into two categories: natural and synthetic. Synthetic sponge raw materials are mainly composed of polyurethane-based raw materials and auxiliary agents. Depending on the type of sponge, other polymer raw materials may also be added.

[0003] Currently, sponge raw materials are generally stored in raw material tanks, and then discharged through valves according to a certain ratio. The raw materials are mixed in a mixing tank, and finally extruded and formed. Traditional sponge raw material tanks are generally directly installed on individual support frames, which not only occupies a lot of space, but also has poor stability. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content

[0004] The purpose of this utility model is to provide an installation structure for a sponge raw material tank to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an installation structure for a sponge raw material tank, comprising an installation frame and a raw material tank;

[0006] The mounting frame includes a base plate, a crossbeam, columns, and connecting rods. Several columns are symmetrically arranged on both sides of the upper surface of the base plate. The top of each column on the same side is connected to the same crossbeam. A connecting rod is provided between each pair of columns on the same side.

[0007] The raw material tank is provided with support seats on both sides. The support seats are supported on the upper surface of the crossbeam and fastened with bolts. The raw material tank is located on the same side and between two adjacent columns. The bottom of the raw material tank is provided with a discharge port. The discharge port is connected to a T-joint. The bottom of the T-joint is provided with a support block. The support block is supported on the upper surface of the base plate. The first motor and the discharge pipe are respectively provided on both sides of the T-joint. Support plates are welded to both sides of the discharge pipe. The support plates are supported on the upper surface of the connecting rod on the corresponding side and fastened with bolts.

[0008] Preferably, the installation structure of the sponge raw material tank provided by this utility model includes a fixing plate at the bottom of the support block, and the fixing plate is fastened to the base plate by bolts.

[0009] Preferably, the sponge raw material tank installation structure provided by this utility model includes a first motor connected to a discharge screw, wherein the discharge screw is rotatably disposed inside a discharge pipe.

[0010] Preferably, the present invention provides an installation structure for a sponge raw material tank, wherein a tank cover is provided at the top of the raw material tank, a second motor is provided on the upper surface of the tank cover via a motor mount, the second motor is connected to a stirrer via a coupling, and the stirring paddle part of the stirrer is disposed inside the raw material tank.

[0011] Preferably, in the sponge raw material tank installation structure provided by this utility model, the first motor, the discharge port and the discharge pipe are respectively connected to the tee joint via flanges and bolts.

[0012] Preferably, the installation structure of the sponge raw material tank provided by this utility model includes a base plate supported on the upper surface of a lifting frame, and a ladder is provided on one side of the lifting frame.

[0013] Preferably, the sponge raw material tank installation structure provided by this utility model includes a valve at the discharge port.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] The upper surface of the base is equipped with two crossbeams through two rows of columns. The bottom of the raw material tank is supported on the upper surface of the base plate through a three-way connector and a support block, and is fastened with bolts. The two sides of the raw material tank are fastened to the crossbeams through support seats. The two sides of the discharge pipe are fastened to the corresponding connecting rods through support plates and bolts. This design facilitates the side-by-side installation of multiple raw material tanks, saving space and making it easier to plan the installation location. It also improves the support and stability of each raw material tank. The raw material tanks are placed between two adjacent columns to further ensure their support. Attached Figure Description

[0016] Figure 1 This is a side view of the structure of this utility model;

[0017] Figure 2 This is a front view structural diagram of the present invention;

[0018] Figure 3 For the appendix Figure 2 Enlarged structural diagram of point A in the middle;

[0019] Figure 4 This is a schematic diagram of the rear view structure of this utility model.

[0020] In the diagram: 1. Base plate; 2. Horizontal beam; 3. Column; 4. Connecting rod; 5. Raw material tank; 6. Support base; 7. Discharge port; 8. T-joint; 9. Support block; 10. First motor; 11. Discharge pipe; 12. Support plate; 13. Fixing plate; 14. Discharge screw; 15. Tank cover; 16. Second motor; 17. Lifting frame; 18. Ladder. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: an installation structure for a sponge raw material tank, including an installation frame and a raw material tank 5;

[0024] The mounting frame includes a base plate 1, a crossbeam 2, columns 3, and connecting rods 4. Several columns 3 are symmetrically arranged on both sides of the upper surface of the base plate 1. The top of each column 3 on the same side is connected to the same crossbeam 2. Connecting rods 4 are arranged between each pair of columns 3 on the same side. The base plate 1 is supported on the upper surface of the lifting frame 17 to achieve overall elevation, thereby facilitating entry into the mixing tank by gravity. A ladder 18 is provided on one side of the lifting frame 17 to facilitate operators to climb up for maintenance, repair, etc.

[0025] The raw material tank 5 is topped with a lid 15. A second motor 16 is mounted on the upper surface of the lid 15 via a motor mount. The second motor 16 is connected to an agitator via a coupling. The agitator's impeller is located inside the raw material tank 5. The second motor 16 drives the agitator to rotate, thereby agitating the material and preventing bridging and sedimentation of liquid materials. Support seats 6 are located on both sides of the raw material tank 5. The support seats 6 are supported on the upper surface of the crossbeam 2 and are fastened with bolts. The raw material tank 5 is located on the same side between two adjacent columns 3. The bottom of the raw material tank 5 is equipped with a discharge port 7, which has a valve to control its opening and closing. A three-way connector 8 is connected to the discharge port 7. A support block 9 is located at the bottom of the three-way connector 8 and is supported on the upper surface of the base plate 1. A fixing plate 13 is provided at the bottom of the support block 9. The fixing plate 13 is fastened to the base plate 1 by bolts. The stability of the entire raw material tank 5 is ensured by the support and fixation of the fixing plate 13. A first motor 10 and a discharge pipe 11 are respectively provided on both sides of the three-way connector 8. The first motor 10, the discharge port 7 and the discharge pipe 11 are respectively connected to the three-way connector 8 by flanges and bolts to realize the connection between the first motor 10, the discharge port 7 and the discharge pipe 11 and the three-way connector 8. The first motor 10 is connected to the discharge screw 14. The discharge screw 14 is rotatably set in the discharge pipe 11. The first motor 10 drives the discharge screw 14 to rotate, and the discharge is realized through the discharge screw 14. Support plates 12 are welded on both sides of the discharge pipe 11. The support plates 12 are supported on the upper surface of the connecting rod 4 on the corresponding side and are fastened by bolts.

[0026] Installation method and operating principle: First, prepare the mounting frame. Weld the top of the column 3 to the crossbeam 2, and then weld the bottom of the column 3 to the base plate 1. Weld two adjacent columns 3 on the same side together using connecting rods 4. Weld two columns 3 on both sides at the ends together using connecting rods 4 to complete the assembly of the mounting frame. Install the mounting frame on the upper surface of the lifting frame 17 via the base plate 1, ready for use. Connect the discharge port 7 at the bottom of the raw material tank 5 to the top of the tee connector 8 via a flange. Hoist the raw material tank 5 to the upper surface of the base plate 1, and secure the fixing plate 13 at the bottom of the tee connector 8 to the base plate 1 with bolts. At the same time, secure the support base 6 to the crossbeam 2 with bolts. The discharge screw 14 is then connected to the output shaft of the first motor 10. The discharge screw 14 is then passed through the tee connector 8. Next, the first motor 10 and the discharge pipe 11 are respectively fastened to both sides of the tee connector 8 via flanges. At this point, the discharge screw 14 is located inside the discharge pipe 11, and the discharge port 7 is connected to the discharge pipe 11 via the tee connector 8. Support plates 12 are welded to both sides of the discharge pipe 11. The support plates 12 are supported on the corresponding connecting rods 4 and fastened with bolts to complete the installation. Before use, the discharge pipes 11 below each raw material tank 5 are connected to the inlet of the main mixing tank via a conveying pipe. The raw materials enter the raw material tank 5 through the inlet of the tank cover 15 via a pump. The second motor 16 and the agitator work together to prevent blockage and sedimentation. The first motor 10, the discharge screw 14, and the valves work together to achieve quantitative discharge. This utility model has a reasonable structure. The upper surface of the base is provided with two crossbeams 2 through two rows of columns 3. The bottom of the raw material tank 5 is supported on the upper surface of the base plate 1 through a three-way connector 8 and a support block 9 and is fastened to it with bolts. The two sides of the raw material tank 5 are fastened to the crossbeams 2 through support seats 6. The two sides of the discharge pipe 11 are fastened to the corresponding connecting rods 4 through support plates 12 and bolts. First, it is convenient to install multiple raw material tanks 5 side by side, saving space and facilitating the planning of installation positions. Second, it improves the support and stability of each raw material tank 5. Moreover, the raw material tank 5 is set between two adjacent columns 3 to further ensure the support of the raw material tank 5.

[0027] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0028] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An installation structure for a sponge raw material tank, characterized in that: Including the mounting frame and raw material tank (5); The mounting frame includes a base plate (1), a crossbeam (2), columns (3), and connecting rods (4). Several columns (3) are symmetrically arranged on both sides of the upper surface of the base plate (1). The top of each column (3) on the same side is connected to the same crossbeam (2). A connecting rod (4) is arranged between each pair of columns (3) on the same side. The raw material tank (5) is provided with support seats (6) on both sides. The support seats (6) are supported on the upper surface of the crossbeam (2) and fastened with bolts. The raw material tank (5) is located on the same side and between two adjacent columns (3). The bottom of the raw material tank (5) is provided with a discharge port (7). The discharge port (7) is connected to a three-way connector (8). The bottom of the three-way connector (8) is provided with a support block (9). The support block (9) is supported on the upper surface of the base plate (1). The two sides of the three-way connector (8) are respectively provided with a first motor (10) and a discharge pipe (11). The two sides of the discharge pipe (11) are welded with support plates (12). The support plates (12) are supported on the upper surface of the connecting rod (4) on the corresponding side and fastened with bolts.

2. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The bottom of the support block (9) is provided with a fixing plate (13), which is fastened to the base plate (1) by bolts.

3. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The first motor (10) is connected to the discharge screw (14), which is rotatably disposed inside the discharge pipe (11).

4. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The top of the raw material tank (5) is provided with a tank cover (15), and a second motor (16) is provided on the upper surface of the tank cover (15) through a motor base. The second motor (16) is connected to the agitator through a coupling, and the agitator's agitator blade is located inside the raw material tank (5).

5. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The first motor (10), the discharge port (7) and the discharge pipe (11) are connected to the tee connector (8) by flanges and bolts respectively.

6. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The base plate (1) is supported on the upper surface of the lifting frame (17), and a ladder (18) is provided on one side of the lifting frame (17).

7. The installation structure of a sponge raw material tank according to claim 1, characterized in that: The discharge port (7) is equipped with a valve.