A cutting device for flat cables

By setting an adjustment component in the cable cutting device to dynamically adjust the cable tension, the problem of deviation in cable feeding length is solved, and the cutting accuracy is improved.

CN224467240UActive Publication Date: 2026-07-07WUXI HENGLIAN ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI HENGLIAN ELECTRONIC TECH CO LTD
Filing Date
2025-07-08
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

During the cable cutting process, the feeding length may be too long or too short, making it difficult to guarantee the cutting dimensional accuracy.

Method used

The tension of the cable is adjusted by using an adjustment component. The cable tension is dynamically adjusted by using a second motor to drive the hinge rod and adjust the adjustment roller through the unwinding component, guide rail, cutting component and take-up roller on the machine. This ensures that the tension is stable and controllable during the feeding process.

Benefits of technology

It achieves stable and controllable tension during the feeding process, solves the problem of cable feeding length deviation, and improves the accuracy of cutting dimensions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable cutting technical field, specifically disclose a kind of cutting device of flat cable.The utility model includes machine table, unspooling assembly, guide rail, cutting assembly, winding roller are sequentially arranged in the machine table top along cable conveying direction;Adjusting assembly for adjusting the tightness degree of cable is arranged between the unspooling assembly and the guide rail;The adjusting assembly includes: fixed mounting in the machine table top's stand, second motor is fixedly installed in the stand top, the hinged lever is fixedly connected with the output end of the second motor, the other end of the hinged lever is connected with bearing, and adjusting roller is coaxially rotatably connected with the bearing;Dynamic adjustment cable tension is realized, and the technical effect that tension is stable and controllable in feeding process.
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Description

Technical Field

[0001] This utility model relates to the field of cable cutting technology, specifically to a cutting device for flat cables. Background Technology

[0002] In the field of cable cutting and processing, there is a problem of tension fluctuation during unwinding and winding. During the unwinding stage, the initial diameter of the cable roll is large, and the cable is loose during feeding. As the roll is consumed, the diameter gradually decreases, but the feeding tension increases. During the winding process, as the winding diameter increases, the required tension also changes, which can cause the cable feeding length to be artificially long or short. This results in a large deviation between the set length of the feeding mechanism and the actual cutting length, making it difficult to guarantee the cutting dimensional accuracy.

[0003] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0004] The purpose of this invention is to provide a flat cable cutting device that can effectively solve the above-mentioned technical problems.

[0005] To achieve the purpose of this utility model, the following technical solution is adopted:

[0006] A flat cable cutting device includes: a machine base, and an unwinding assembly, a guide rail, a cutting assembly, and a take-up roller arranged sequentially on the top of the machine base along the cable conveying direction;

[0007] An adjustment component for adjusting the cable tension is provided between the unwinding assembly and the guide rail;

[0008] The adjustment assembly includes: a column fixedly installed on the top of the machine base, a second motor fixedly installed on the top of the column, a hinge rod fixedly connected to the output end of the second motor, a bearing connected to the other end of the hinge rod, and an adjustment roller rotatably connected to the bearing on the same axis.

[0009] Furthermore, a square guide groove is provided on the top of the guide rail, and a cable limiting block is slidably installed on the top of the square guide groove, forming a cable limiting gap between the square guide groove and the cable limiting block.

[0010] Furthermore, the unwinding assembly includes: a first motor mounted on the top of the machine platform; a drive pulley driven by the output end of the first motor; a driven pulley driven by the drive pulley via a belt; a tensioning pulley fixedly mounted on the top of the machine platform and driven by the belt; and an unwinding roller coaxially connected to the driven pulley.

[0011] Furthermore, the cutting assembly includes: a mounting bracket installed on the unloading side of the guide rail, a telescopic cylinder installed on the top of the mounting bracket, and a cutter fixedly connected to the piston rod of the telescopic cylinder; a die is also provided below the cutter, the die cooperates with the cutter to cut, and the die is installed on the top of the machine.

[0012] Furthermore, the mounting frame has a square groove, and an adjusting slider for adjusting the thickness of the square groove is provided on the unloading side of the square groove; the adjusting slider is slidably connected to the guide block, and the guide block is fixedly installed on the unloading side of the mounting frame; a threaded connecting block is fixedly installed on the adjusting slider, and a threaded hole is provided in the middle of the threaded connecting block, a screw is threadedly connected in the threaded hole, and a handwheel is fixedly connected to the top of the screw.

[0013] Furthermore, the adjusting sliders are configured in two sets and symmetrically arranged on the upper and lower sides of the square groove.

[0014] Compared with the prior art, this utility model has the following beneficial effects: This application adopts an adjustment component to adjust the cable tension. A machine base is used, with an unwinding component, a guide rail, a cutting component, and a take-up roller sequentially arranged on the top of the machine base along the cable conveying direction. An adjustment component for adjusting the cable tension is provided between the unwinding component and the guide rail. The adjustment component includes: a column fixedly installed on the top of the machine base, a second motor fixedly installed on the top of the column, a hinge rod fixedly connected to the output end of the second motor, a bearing connected to the other end of the hinge rod, and an adjustment roller rotatably connected to the bearing. This achieves dynamic adjustment of cable tension, ensuring stable and controllable tension during feeding. It solves the problem of cable feeding lengths being artificially long or short, resulting in a large deviation between the set length of the feeding mechanism and the actual cutting length, making it difficult to guarantee the cutting dimension accuracy. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] Figure 1 This is a schematic diagram of the structure of a flat cable cutting device according to the present invention;

[0017] Figure 2 This is a schematic diagram of a flat cable cutting device according to the present invention;

[0018] Figure 3 This is a schematic diagram of the unwinding assembly of a flat cable cutting device according to the present invention;

[0019] Figure 4This utility model relates to a flat cable cutting device. Figure 1 A magnified view of part A in the diagram;

[0020] Figure 5 This utility model relates to a flat cable cutting device. Figure 1 A magnified view of part B in the diagram;

[0021] Figure 6 This is a schematic diagram of the cutting component of a flat cable cutting device according to the present invention.

[0022] In the diagram: 1. Machine base; 2. Unwinding assembly; 3. Guide rail; 4. Cutting assembly; 5. Rewinding roller; 6. First motor; 7. Drive pulley; 8. Driven pulley; 9. Belt; 10. Tensioner; 11. Unwinding roller; 12. Bracket; 13. Telescopic cylinder; 14. Cutter; 15. Die; 16. Mounting frame; 17. Adjusting slider; 18. Guide block; 19. Threaded connection block; 20. Screw; 21. Handwheel; 22. Second motor; 23. Hinge rod; 24. Adjusting roller; 25. Bearing; 26. Cable limit block; 27. Column; 28. Adjusting assembly; 29. ​​Square groove. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0025] like Figures 1 to 6As shown, this utility model relates to a flat cable cutting device, comprising: a machine base, and an unwinding assembly, a guide rail, a cutting assembly, and a take-up roller arranged sequentially on the top of the machine base along the cable conveying direction.

[0026] The top of the guide rail is provided with a square guide groove, which is used to guide and limit the flat cable. A cable limiting block is slidably installed on the top of the square guide groove. The cable limiting block can slide along the width direction of the machine. A cable limiting gap is formed between the square guide groove and the cable limiting block. The cable limiting gap is used to limit the flat cable. Specifically, when it is necessary to limit a wider flat cable, the cable limiting block is slid laterally to move the cable limiting block away from the square guide groove, thereby increasing the cable limiting gap and making it easier to adapt to a wider flat cable.

[0027] An adjusting component for adjusting cable tension is provided between the unwinding assembly and the guide rail. The adjusting component includes: a column fixedly mounted on the top of the machine platform; a second motor fixedly mounted on the top of the column; a hinge rod fixedly connected to the output end of the second motor; a bearing connected to the other end of the hinge rod; and an adjusting roller rotatably connected coaxially to the bearing. By activating the second motor, the hinge rod rotates, thereby moving the adjusting roller and adjusting the tension of the flat cable. A limit groove is formed on the outer surface of the adjusting roller to laterally limit the cable and prevent deviation during feeding. The adjusting roller can rotate to avoid interfering with the flat cable transport.

[0028] The unwinding assembly includes: a first motor mounted on the top of the machine platform; a drive pulley driven by the output end of the first motor; a driven pulley driven by the drive pulley via a belt; a tension pulley fixedly mounted on the top of the machine platform and driven by the belt; and an unwinding roller coaxially connected to the driven pulley; the unwinding roller is driven by the first motor to unwind.

[0029] The cutting assembly includes: a mounting bracket installed on the unloading side of the guide rail, a telescopic cylinder installed on the top of the mounting bracket, and a cutter fixedly connected to the piston rod of the telescopic cylinder; a die is also provided below the cutter, the die cooperates with the cutter to cut, the die is installed on the top of the machine, and through the vertical cooperation design between the cutter and the die, the cutter is rigidly driven downward by the telescopic cylinder, and combined with the fixed positioning of the die, the cutting edge is ensured to be flat and the size is consistent.

[0030] The mounting bracket has a square groove for guiding and limiting the flat cable. An adjusting slider for adjusting the thickness of the square groove is located on the unloading side. The adjusting slider is slidably connected to a guide block, which is fixedly mounted on the unloading side of the mounting bracket. A threaded connecting block is fixedly mounted on the adjusting slider. A threaded hole is formed in the center of the threaded connecting block, and a screw is threaded into the threaded hole. A handwheel is fixedly connected to the top of the screw. By rotating the handwheel, the screw rotates, causing the adjusting slider to slide up and down, thereby changing the relative position between the adjusting slider and the square groove. This allows for adjustment of the thickness of the square groove, accommodating flat cables of different thicknesses.

[0031] Preferably, the adjusting sliders are configured in two sets and symmetrically arranged on the upper and lower sides of the square groove. When the screw is rotated, the upper and lower adjusting sliders can be adjusted simultaneously to facilitate centering the flat cable.

[0032] As can be seen from the above description, the embodiment of this application uses an adjusting component to adjust the cable tension. A machine base is used, with an unwinding component, a guide rail, a cutting component, and a take-up roller sequentially arranged on the top of the machine base along the cable conveying direction. An adjusting component for adjusting the cable tension is provided between the unwinding component and the guide rail. The adjusting component includes: a column fixedly installed on the top of the machine base; a second motor fixedly installed on the top of the column; a hinge rod fixedly connected to the output end of the second motor; a bearing connected to the other end of the hinge rod; and an adjusting roller rotatably connected to the bearing. This achieves dynamic adjustment of the cable tension, ensuring stable and controllable tension during feeding. It solves the problem of cable feeding lengths being artificially long or short, leading to significant deviations between the set length of the feeding mechanism and the actual cutting length, making it difficult to guarantee cutting dimensional accuracy.

[0033] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A cutting device for flat cables, characterized in that, include: The machine base, along the cable conveying direction, is sequentially arranged on the top of the machine base as an unwinding assembly, guide rail, cutting assembly, and take-up roller; An adjustment component for adjusting the cable tension is provided between the unwinding assembly and the guide rail; The adjustment assembly includes: a column fixedly installed on the top of the machine base, a second motor fixedly installed on the top of the column, a hinge rod fixedly connected to the output end of the second motor, a bearing connected to the other end of the hinge rod, and an adjustment roller rotatably connected to the bearing on the same axis.

2. The flat cable cutting device as described in claim 1, characterized in that, A square guide groove is provided on the top of the guide rail, and a cable limiting block is slidably installed on the top of the square guide groove, forming a cable limiting gap between the square guide groove and the cable limiting block.

3. The flat cable cutting device as described in claim 1, characterized in that, The unwinding assembly includes: a first motor mounted on the top of the machine platform; a drive pulley that is driven to the output end of the first motor; a driven pulley that is driven to the drive pulley via a belt; a tensioning pulley that is fixedly mounted on the top of the machine platform and driven to the belt; and an unwinding roller that is coaxially connected to the driven pulley.

4. The flat cable cutting device as described in claim 1, characterized in that, The cutting assembly includes: a mounting bracket installed on the unloading side of the guide rail, a telescopic cylinder installed on the top of the mounting bracket, and a cutter fixedly connected to the piston rod of the telescopic cylinder; a die is also provided below the cutter, the die cooperates with the cutter to cut, and the die is installed on the top of the machine.

5. The flat cable cutting device as described in claim 4, characterized in that, The mounting frame has a square groove, and an adjusting slider for adjusting the thickness of the square groove is provided on the unloading side of the square groove. The adjusting slider is slidably connected to a guide block, and the guide block is fixedly installed on the unloading side of the mounting frame. A threaded connecting block is fixedly installed on the adjusting slider. A threaded hole is provided in the middle of the threaded connecting block, and a screw is threadedly connected in the threaded hole. A handwheel is fixedly connected to the top of the screw.

6. The flat cable cutting device as described in claim 5, characterized in that, The adjusting sliders are configured in two sets and are symmetrically arranged on the upper and lower sides of the square groove.