A combination of a lithium ion power supply for a fork truck with different forms of counterweight

By combining lithium-ion power modules with various counterweight modules, and utilizing standardized interfaces and quick-locking mechanisms, the problems of complex and non-adjustable counterweight installation in traditional forklifts are solved, enabling flexible and safe counterweight adjustment and improving the stability and ease of operation of the forklift.

CN224467482UActive Publication Date: 2026-07-07JIANGSU FREY BATTERY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU FREY BATTERY TECH CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Traditional forklift lithium-ion batteries are relatively light, making it difficult to meet balance requirements. Additional counterweights are needed, and existing counterweights are complex to install and cannot be flexibly adjusted, resulting in an unstable center of gravity and inconvenient operation.

Method used

It combines a lithium-ion power module with multiple counterweight modules, and achieves rapid installation and disassembly through a standardized interface and quick-locking mechanism. The design includes pre-positioning components and screw holes to ensure a stable connection.

Benefits of technology

It improves installation efficiency and safety, adapts to different working conditions, and enhances equipment operating efficiency and user choice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of for fork truck lithium ion power supply and the combination of different form counterweight, belong to fork truck power system and counterweight assembly technical field, including lithium ion power supply module, counterweight mounting bracket, multiple counterweight modules and quick locking mechanism;Lithium ion power supply module is set to fork truck chassis rear portion, a pair of handle is fixedly connected on the lithium ion power supply module;Counterweight mounting bracket is fixedly connected on the lithium ion power supply module;Multiple counterweight modules have different mass specifications, and standardization interface is detachably connected with the counterweight mounting bracket.Compared with prior art, the utility model is used for fork truck lithium ion power supply and the combination of different form counterweight, and installation is flexible and convenient, can greatly improve installation efficiency, facilitate subsequent maintenance;High integration, make full use of space, can be used according to customer different use scene, increase the selectability of user, more suitable for multiple model lithium battery power supply use.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of forklift power system and counterweight assembly, specifically about a kind of for lithium-ion power supply and different form counterweight combination for forklift. BACKGROUND

[0002] The conventional forklift usually uses lead-acid battery as power source, which is heavy and can be used as counterweight at the rear of the forklift during use. However, with the development of new energy technology, more and more forklifts begin to use lithium-ion batteries with smaller size and higher energy density. Since the lithium-ion battery is light in weight, it is difficult to meet the original balance requirement of the forklift, so additional counterweight is needed to ensure the stability and safety of the forklift.

[0003] In the prior art, the counterweight is mostly fixed or single detachable structure, which cannot be flexibly adjusted in size according to the working environment and load change, resulting in problems such as unstable center of gravity and inconvenient operation of the forklift under different working conditions. In addition, the traditional counterweight installation method is complex, the replacement efficiency is low, and the overall operation efficiency of the equipment is affected.

[0004] Therefore, in view of the above technical problems, it is necessary to provide a combination of lithium-ion power supply and different form counterweight for forklift.

[0005] The information disclosed in this background section is intended only to increase an understanding of the general background of the present utility model and should not be construed as an acknowledgment or any form of suggestion that this information constitutes prior art with respect to the present utility model. CONTENT OF UTILITY MODEL

[0006] The utility model aims to provide a combination of lithium-ion power supply and different form counterweight for forklift, which can solve the problems such as unstable center of gravity, inconvenient operation and complex counterweight installation method of the forklift under different working conditions.

[0007] In order to achieve the above-mentioned purpose, the technical scheme provided by a specific embodiment of the utility model is as follows:

[0008] A combination of lithium-ion power supply and different form counterweight for forklift, comprising a lithium-ion power supply module, a counterweight mounting bracket, a plurality of counterweight modules and a quick locking mechanism;

[0009] The lithium-ion power supply module is arranged at the rear of the forklift chassis, and a pair of handles is fixedly connected to the lithium-ion power supply module;

[0010] The counterweight mounting bracket is fixedly connected to the lithium-ion power supply module;

[0011] The plurality of counterweight modules have different mass specifications and are detachably connected to the counterweight mounting bracket through standardized interfaces;

[0012] A quick locking mechanism is arranged between the counterweight module and the counterweight mounting support, and is used for quick mounting and dismounting of the counterweight module.

[0013] In one or more embodiments of the present application, the counterweight module comprises a counterweight block.

[0014] The counterweight mounting support comprises a pair of fixed supports, and the pair of fixed supports are fixedly connected to the two side walls of the lithium ion power supply module.

[0015] The quick locking mechanism comprises a pre-positioning assembly arranged between the lithium ion power supply module and the counterweight block, two rows of first screw holes symmetrically arranged on the counterweight block, and a row of first mounting holes arranged on each pair of fixed supports.

[0016] Each row of first screw holes is matched with each row of first mounting holes.

[0017] In one or more embodiments of the present application, the pre-positioning assembly comprises a pair of limiting slots arranged on the counterweight block and a pair of limiting blocks fixed to the bottom of the lithium ion power supply module, and the pair of limiting slots are matched with the pair of limiting blocks.

[0018] The pair of limiting slots and the pair of limiting blocks are both in the shape of "T".

[0019] In one or more embodiments of the present application, one end of the pair of limiting slots is in a closed shape, and the other end is in an open shape, and when the end surface of the limiting block is in contact with the end surface of the limiting slot in a closed shape, each row of first screw holes is matched with each row of first mounting holes one by one.

[0020] In one or more embodiments of the present application, a straight groove is arranged at one end of the pair of limiting slots in an open shape.

[0021] In one or more embodiments of the present application, the fixed support is in the shape of "L", and a plurality of reinforcing sheets are fixedly connected to the inner corner of the fixed support.

[0022] In one or more embodiments of the present application, the counterweight module comprises a counterweight box.

[0023] The counterweight mounting support comprises at least two pairs of mounting lugs, and the at least two pairs of mounting lugs are fixed to different side walls of the lithium ion power supply module.

[0024] The quick locking mechanism comprises a pair of positioning frames fixedly arranged inside the counterweight box, and at least one pair of second mounting holes arranged on each group of mounting lugs, and a second screw hole matched with the second mounting hole is arranged on the pair of positioning frames.

[0025] In one or more embodiments of the utility model, two ends of the positioning frame are bent and formed, and the upper end is provided with a through hole;

[0026] The side wall of the counterweight box is provided with a third threaded hole matched with the through hole.

[0027] In one or more embodiments of the utility model, the two side walls of the counterweight box parallel to the pair of positioning frames and the pair of positioning frames are respectively provided with reserved spaces.

[0028] In one or more embodiments of the utility model, the reserved spaces are filled with foams or counterweights.

[0029] Compared with the prior art, the utility model is flexible and convenient to use in combination and installation of the lithium ion power supply of the forklift and different forms of counterweights, can greatly improve the installation efficiency, and is convenient for subsequent maintenance.

[0030] The integration is high, the space is fully utilized, the user's selectability can be increased according to different use scenes of customers, and the lithium battery power supply is more suitable for use in multiple models. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments in the utility model, and other drawings can be obtained according to the drawings for the ordinary skilled in the art without creating labor.

[0032] Figure 1 It is an explosion view of the combination of the lithium ion power supply of the forklift and different forms of counterweights in the embodiment one of the utility model.

[0033] Figure 2 It is an explosion view of the combination of the lithium ion power supply of the forklift and different forms of counterweights in the embodiment one of the utility model. Figure 1 The enlarged view of A in the middle.

[0034] Figure 3 It is an enlarged view of B in the middle of the combination of the lithium ion power supply of the forklift and different forms of counterweights in the embodiment one of the utility model. Figure 1 The enlarged view of B in the middle.

[0035] Figure 4 It is a front view of the combination of the lithium ion power supply of the forklift and different forms of counterweights in the embodiment one of the utility model.

[0036] Figure 5 It is an explosion view of the combination of the lithium ion power supply of the forklift and different forms of counterweights in the embodiment two of the utility model.

[0037] Figure 6 Figure 2 is a top view of the combination of the lithium ion power supply and different forms of counterweight in Embodiment Two of the present application.

[0038] Main reference signs:

[0039] 10, lithium ion power supply module; 11, handle; 12, fixed support; 121, reinforcing sheet; 122, first mounting hole; 13, limiting plug; 14, mounting ear; 141, second mounting hole; 20, counterweight block; 21, first screw hole; 22, limiting slot; 221, straight slot; 30, counterweight box; 31, positioning frame; 311, second screw hole; 32, third screw hole; 33, reserved space. DETAILED DESCRIPTION

[0040] In order to enable personnel in the technical field to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should belong to the scope of protection of the present application.

[0041] As shown in Figures 1-6 An embodiment of the present application is a combination of a lithium ion power supply and different forms of counterweight for a forklift, which comprises a lithium ion power supply module 10, a counterweight mounting support, various counterweight modules, and a quick locking mechanism. The lithium ion power supply module 10 is arranged at the rear part of the forklift chassis, and a pair of handles 11 is fixedly connected to the lithium ion power supply module 10. The counterweight mounting support is fixedly connected to the lithium ion power supply module 10. The various counterweight modules have different mass specifications and are detachably connected to the counterweight mounting support through standardized interfaces. The quick locking mechanism is arranged between the counterweight module and the counterweight mounting support and is used to realize quick installation and disassembly of the counterweight module.

[0042] Embodiment One

[0043] As shown in Figures 1-4 The counterweight module comprises a counterweight block 20, which is fixed to the bottom of the lithium ion power supply module 10 through the counterweight mounting support and is used to increase the counterweight.

[0044] The counterweight mounting bracket comprises a pair of fixed brackets 12 fixedly connected to the two side walls of the lithium ion power supply module 10. Among them, the fixed bracket 12 is in the shape of "L", one side of which is welded and fixed to the side wall of the lithium ion power supply module 10, and a row of first mounting holes 122 is formed on the other side. In addition, a plurality of reinforcing sheets 121 are fixedly connected to the inner corner of the fixed bracket 12, which are in the shape of a triangle. The reinforcing sheets 121 located at the inner corner of the fixed bracket 12 can guarantee the structural strength of the fixed bracket 12 and prevent it from deforming, thereby ensuring the stable and reliable connection between the lithium ion power supply module 10 and the counterweight 20.

[0045] The quick locking mechanism comprises a pre-positioning assembly arranged between the lithium ion power supply module 10 and the counterweight 20, and two rows of first screw holes 21 symmetrically arranged on the counterweight 20. Each row of first screw holes 21 is matched with each row of first mounting holes 122. After aligning the first screw holes 21 with the first mounting holes 122, the lithium ion power supply module 10 and the counterweight 20 can be fixed and installed by using a bolt to pass through the first mounting hole 122 and screw into the first screw hole 21.

[0046] Among them, the pre-positioning assembly comprises a pair of limiting slots 22 formed on the counterweight 20 and a pair of limiting blocks 13 fixed to the bottom of the lithium ion power supply module 10. The pair of limiting slots 22 and the pair of limiting blocks 13 are both in the shape of "T" and matched with each other. The pair of limiting blocks 13 can be slidably inserted into the pair of limiting slots 22, thereby achieving the pre-positioning and fixing of the lithium ion power supply module 10 and the counterweight 20 to assist the quick assembly of the lithium ion power supply module 10 and the counterweight 20.

[0047] One end of the pair of limiting slots 22 is closed, and the other end is open, so that the pair of limiting blocks 13 can be inserted from the open end. When the end face of the limiting block 13 contacts the end face of the limiting slot 22, each row of first screw holes 21 corresponds to each row of first mounting holes 122. That is, each row of first screw holes 21 and each row of first mounting holes 122 can be automatically aligned by the insertion and positioning of the limiting block 13 and the limiting slot 22, without the need for manual repeated adjustment. This can greatly improve the installation efficiency and firmness between the lithium ion power supply module 10 and the counterweight 20, and is convenient for subsequent maintenance and ensures safety in use.

[0048] The open end of the pair of limiting slots 22 is provided with a straight slot 221, which can guide the pair of limiting blocks 13 to be inserted into the pair of limiting slots 22, thereby facilitating assembly.

[0049] Embodiment Two

[0050] As Figure 5 and Figure 6As shown, the counterweight module includes a counterweight box 30, and the lithium ion power supply module 10 is fixedly installed inside the counterweight box 30, which can be well protected, so as to be more safely used as the counterweight of the forklift.

[0051] The counterweight mounting bracket includes at least two pairs of mounting lugs 14, which are respectively fixed on different side walls of the lithium ion power supply module 10. The quick locking mechanism includes a pair of positioning frames 31 fixedly installed inside the counterweight box 30 and at least one pair of second mounting holes 141 formed on each group of mounting lugs 14, and a second threaded hole 311 is formed on the positioning frame 31 and matched with the second mounting hole 141. The lithium ion power supply module 10 can be limited by the positioning frame 31, and after the lithium ion power supply module 10 is installed in the counterweight box 30, the second mounting hole 141 is aligned with the second threaded hole 311, and then the lithium ion power supply module 10 is locked and fixed by using a bolt, so as to realize the installation and fixation of the lithium ion power supply module 10 in the counterweight box 30. In this way, the lithium ion power supply module 10 and the counterweight box 30 can be integrated as the counterweight of the forklift, and the integration degree is high and the space is saved.

[0052] The two ends of the positioning frame 31 are bent and formed with 312, and a through hole is formed in the 312; and a third threaded hole 32 matched with the through hole is formed in the side wall of the counterweight box 30. The two ends of the positioning frame 31 can be tightly attached to the inner wall of the counterweight box 30, and the through hole in the 312 can be aligned with the third threaded hole 32, and then the positioning frame 31 can be fixed in the counterweight box 30 by using a bolt. The positioning frame 31 can be flexibly disassembled and replaced to adapt to lithium ion power supply modules 10 of different specifications.

[0053] The two side walls of the counterweight box 30 parallel to the pair of positioning frames 31 and the pair of positioning frames 31 are respectively reserved with a reserved space 33, and the reserved space 33 is filled with foam or counterweight. The lithium ion power supply module 10 can be tightly squeezed by filling the foam in the reserved space 33, so as to prevent the vibration during the use of the forklift from damaging the lithium ion power supply module 10. The reserved space 33 can also be filled with other counterweights, so as to adjust the weight of the counterweight according to different use scenes and improve the adaptability.

[0054] Compared with the prior art, the combination of the lithium ion power supply and the counterweight of different forms is flexible and convenient to install and use, and the installation efficiency can be greatly improved, and the subsequent maintenance is facilitated.

[0055] The integration degree is high, the space is fully utilized, the user's selectability can be increased according to different use scenes of customers, and the lithium battery power supply is more suitable for use in multiple models.

[0056] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0057] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single independent technical solution, but this does not mean that each embodiment only contains one independent technical solution. The specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.

Claims

1. A combination of lithium-ion power supply and different types of counterweights for forklifts, characterized in that, include: A lithium-ion power module is located at the rear of the forklift chassis, and a pair of handles are fixedly connected to the lithium-ion power module. A counterweight mounting bracket is fixedly connected to the lithium-ion power module; Multiple counterweight modules with different mass specifications are available, and can be detachably connected to the counterweight mounting bracket via a standardized interface. A quick-locking mechanism is provided between the counterweight module and the counterweight mounting bracket to enable quick installation and removal of the counterweight module.

2. The combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 1, characterized in that, The counterweight module includes a counterweight block; The counterweight mounting bracket includes a pair of fixed brackets, which are respectively fixedly connected to the two side walls of the lithium-ion power module. The quick locking mechanism includes a pre-positioning component between the lithium-ion power module and the counterweight, two rows of first screw holes symmetrically arranged on the counterweight, and a row of first mounting holes opened on each pair of fixed brackets. The first screw hole in each row matches the first mounting hole in each row.

3. The combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 2, characterized in that, The pre-positioning component includes a pair of limiting slots formed on the counterweight and a pair of limiting blocks fixed to the bottom of the lithium-ion power module, wherein the pair of limiting slots and the pair of limiting blocks are matched. Both the pair of limiting slots and the pair of limiting blocks are "T" shaped.

4. A combination of lithium-ion power supply and different types of counterweights for forklifts according to claim 3, characterized in that, One end of each pair of limiting slots is closed and the other end is open. When one end face of the limiting plug contacts the closed end face of the limiting slot, the first screw hole in each row corresponds one-to-one with the first mounting hole in each row.

5. A combination of lithium-ion power supply and different types of counterweights for forklifts according to claim 4, characterized in that, One end of each pair of limiting slots has a straight groove.

6. A combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 2, characterized in that, The fixed bracket is L-shaped, and multiple sets of reinforcing plates are fixedly connected to the inner corner of the fixed bracket.

7. A combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 1, characterized in that, The counterweight module includes a counterweight box; The counterweight mounting bracket includes at least two pairs of mounting lugs, and the at least two pairs of mounting lugs are respectively fixed on different side walls of the lithium-ion power module. The quick-locking mechanism includes a pair of positioning frames fixedly installed inside the counterweight box and at least a pair of second mounting holes opened on each set of mounting lugs. The pair of positioning frames are provided with second screw holes that match the second mounting holes.

8. A combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 7, characterized in that, The positioning frame has two bent ends, and a through hole is provided on the top. The side wall of the counterweight box is provided with a third screw hole that matches the through hole.

9. A combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 8, characterized in that, The counterweight box and the pair of positioning frames have reserved spaces between their two side walls, which are parallel to each other, and the pair of positioning frames.

10. A combination of a lithium-ion power supply for a forklift and different types of counterweights according to claim 9, characterized in that, The reserved space is filled with foam or counterweight.