A plug fuse mounting machine

Abstract

The utility model relates to plug fuse installation technical field discloses a kind of plug fuse installation machine, including machine base;Feeding mechanism, including vibration disc, and the feeding channel of vibration disc intercommunication, push material cylinder, material taking horizontal shift module and material taking clamp jaw cylinder;Mounting mechanism, including installation horizontal shift module, installation push cylinder, lifting cylinder, installation clamp jaw, conveyor and plug mould base, the installation clamp jaw is connected installation push cylinder by lifting cylinder, and the installation push cylinder is fixed on installation horizontal shift module. The feeding mechanism, mounting mechanism, detection unit and discharge mechanism of being set mutually cooperate, the automatic feeding, installation, detection and discharge of plug fuse are realized, and the installation efficiency and installation quality of plug fuse are greatly improved. Detection unit detects the installation angle and conducting performance of plug fuse, to ensure installation quality.

Description

Technical Field

[0001] This utility model relates to the field of plug fuse installation technology, specifically a plug fuse installation machine. Background Technology

[0002] With the continuous development of electrical equipment, plug fuses, as a key safety component in electrical equipment, are mainly used to protect circuits from overloads, short circuits, and other faults, ensuring that the equipment automatically cuts off power in the event of an electrical fault, preventing equipment damage or fire accidents. However, the installation process of plug fuses has traditionally relied on manual operation, which is inefficient and prone to problems such as insecure installation and poor contact, thus affecting the safety performance of electrical equipment.

[0003] Most existing plug fuse installation methods are manual or semi-automated. Manual installation is tedious, time-consuming, and prone to errors due to human negligence. Especially on production lines requiring a large number of plug fuses, manual operation not only consumes significant manpower but also reduces overall production efficiency. Furthermore, the difficulty in controlling the precision and consistency of manual operation leads to inconsistent installation quality, further impacting product quality and safety.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a plug and fuse installation machine. Utility Model Content

[0005] The purpose of this invention is to provide a plug and fuse installation machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A technical solution for a plug and fuse installation machine includes a base;

[0008] The feeding mechanism includes a vibratory feeder, a feeding channel connected to the vibratory feeder, a pushing cylinder, a picking and traversing module, and a picking gripper cylinder.

[0009] The installation mechanism includes an installation transverse module, an installation push cylinder, a lifting cylinder, an installation gripper, a conveyor, and a plug mold base. The installation gripper is connected to the installation push cylinder via the lifting cylinder, and the installation push cylinder is fixed to the installation transverse module.

[0010] The detection unit, including a visual detector and a DC low-resistance tester, is located above and at the end of the conveyor;

[0011] The material discharge mechanism, including a material discharge channel adjusting cylinder and a material discharge channel, is located at the output end of the conveyor.

[0012] The feeding channel extends to the bottom of the material handling gripper cylinder, and the plug mold base is fixed on the conveyor and located below the mounting gripper.

[0013] As a preferred technical solution, the feeding channel is a downwardly inclined slide, and a pushing cylinder is provided at its end to push the plug safety to the material picking station.

[0014] As a preferred technical solution, the material handling transverse module drives the material handling gripper cylinder to reciprocate between the end of the feeding channel and the plug mold base.

[0015] As a preferred technical solution, the installation transverse module drives the installation push cylinder and the lifting cylinder to move horizontally, so that the installation gripper is aligned with the plug mold base.

[0016] As a preferred technical solution, the visual detector is located above the mating position between the mounting gripper and the plug mold base, and is used to detect the installation angle of the plug fuse.

[0017] As a preferred technical solution, the DC low resistance tester is located at the end of the conveyor and is used to test the continuity performance of the plug fuse after installation.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This utility model relates to a plug fuse installation machine. The machine comprises a feeding mechanism, an installation mechanism, a detection unit, and a discharge mechanism that work together to automate the feeding, installation, detection, and discharge of plug fuses, significantly improving installation efficiency and quality. The feeding mechanism automatically delivers the plug fuse to the picking station, where a gripper cylinder picks it up and moves it above the plug mold base. The installation mechanism then uses a lifting cylinder and an installation pushing cylinder to press the plug fuse onto the mold base, completing the installation. Simultaneously, the detection unit checks the installation angle and conductivity of the plug fuse to ensure installation quality. The discharge mechanism removes installed or defective plug fuses for subsequent processing. The entire process is highly automated, reducing manual intervention and improving production efficiency and product quality. Attached Figure Description

[0020] Figure 1 This is a top view schematic diagram of a plug and fuse installation machine;

[0021] Figure 2 A three-dimensional schematic diagram of the back structure of a plug and fuse installation machine;

[0022] Figure 3 This is a frontal perspective view of a plug and fuse installation machine.

[0023] In the attached diagram, the following are the reference numerals: 1. Base; 21. Vibratory feeder; 22. Feeding channel; 23. Pushing cylinder; 24. Material handling transverse module; 25. Material handling gripper cylinder; 31. Install transverse module; 32. Install push cylinder; 33. Lifting cylinder; 34. Install gripper; 35. Conveyor; 36. Plug mold base; 37. Vision detector; 38. DC low resistance tester; 41. Discharge channel adjustment cylinder; 42. Discharge channel. Detailed Implementation

[0024] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a plug and fuse installation machine technical solution: including a base 1, which serves as the basic support structure for the entire equipment, ensuring the stable operation of the equipment.

[0026] The feeding mechanism includes a vibratory feeder 21, a feeding channel 22 connected to the vibratory feeder 21, a pushing cylinder 23, a picking and traversing module 24, and a picking gripper cylinder 25. The vibratory feeder 21 is used to evenly arrange and convey the plug fuses into the feeding channel 22. The pushing cylinder 23 is located at the end of the feeding channel 22 and is used to push the plug fuses to the picking station. The picking and traversing module 24 drives the picking gripper cylinder 25 to reciprocate between the end of the feeding channel and the plug mold base 36 to pick up the plug fuses.

[0027] The installation mechanism includes an installation transverse module 31, an installation push cylinder 32, a lifting cylinder 33, an installation gripper 34, a conveyor 35, and a plug mold base 36. The installation gripper 34 is connected to the installation push cylinder 32 via the lifting cylinder 33, and the installation push cylinder 32 is fixed to the installation transverse module 31. The installation transverse module 31 drives the installation push cylinder 32 and the lifting cylinder 33 to move horizontally, aligning the installation gripper 34 with the plug mold base 36. The lifting cylinder 33 controls the up-and-down movement of the installation gripper 34 to achieve precise installation of the plug safety device.

[0028] The detection unit includes a vision detector 37 and a DC low-resistance tester 38, located above and at the end of the conveyor 35. The vision detector 37 is positioned above the mating point between the mounting gripper 34 and the plug mold base 36, and is used to detect the installation angle of the plug fuse. The DC low-resistance tester 38 is located at the end of the conveyor 35 and is used to test the conductivity of the plug fuse after installation.

[0029] The discharge mechanism includes a discharge channel adjusting cylinder 41 and a discharge channel 42, located at the output end of the conveyor 35. The discharge channel adjusting cylinder 41 is used to adjust the position of the discharge channel 42 to facilitate the discharge of qualified or unqualified plug fuses.

[0030] In actual operation, the plug fuses are first initially sorted by the vibratory feeder 21, and then conveyed to the picking station through the feeding channel 22. Driven by the picking transverse module 24, the picking gripper cylinder 25 picks up the plug fuses and moves them above the plug mold base 36. Subsequently, the installation transverse module 31 drives the installation push cylinder 32 and the lifting cylinder 33 to align the installation gripper 34 with the plug mold base 36 and press the plug fuses onto it. After installation, the vision detector 37 checks the installation angle of the plug fuses, and the DC low resistance tester 38 checks the conductivity of the plug fuses to ensure installation quality. Qualified plug fuses are conveyed to the next process via the conveyor 35, while unqualified plug fuses are discharged through the discharge channel 42 for further processing.

[0031] Through the above-described embodiments, the plug fuse installation machine of this utility model realizes the automated installation of plug fuses, improves installation efficiency and quality, reduces manual intervention, lowers production costs, and ensures the safety performance of electrical equipment.

[0032] The working principle and usage process of this utility model: After assembling each component of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0034] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A plug and fuse installation machine, characterized in that, Includes the base (1); The feeding mechanism includes a vibratory feeder (21), a feeding channel (22) connected to the vibratory feeder (21), a pushing cylinder (23), a picking and traversing module (24), and a picking gripper cylinder (25); The installation mechanism includes an installation transverse module (31), an installation push cylinder (32), a lifting cylinder (33), an installation gripper (34), a conveyor (35), and a plug mold base (36). The installation gripper (34) is connected to the installation push cylinder (32) through the lifting cylinder (33). The installation push cylinder (32) is fixed on the installation transverse module (31). The detection unit, including a visual detector (37) and a DC low resistance tester (38), is located above and at the end of the conveyor (35); The discharge mechanism, including the discharge channel adjusting cylinder (41) and the discharge channel (42), is located at the output end of the conveyor (35); The feeding channel (22) extends to the bottom of the picking gripper cylinder (25), and the plug mold base (36) is fixed on the conveyor (35) and located below the mounting gripper (34).

2. The plug and fuse installation machine according to claim 1, characterized in that: The feeding channel (22) is a downward sloping slide, and its end is equipped with a pusher cylinder (23) for pushing the plug safety to the material picking station.

3. The plug and fuse installation machine according to claim 1, characterized in that: The material handling transverse module (24) drives the material handling gripper cylinder (25) to reciprocate between the end of the feeding channel (22) and the plug mold base (36).

4. A plug and fuse installation machine according to claim 1, characterized in that: The installation transverse module (31) drives the installation push cylinder (32) and the lifting cylinder (33) to move horizontally, so that the installation gripper (34) is aligned with the plug mold base (36).

5. A plug and fuse installation machine according to claim 1, characterized in that: The visual detector (37) is located above the mating position of the mounting claw (34) and the plug mold base (36) and is used to detect the installation angle of the plug safety device.

6. A plug and fuse installation machine according to claim 1, characterized in that: The DC low resistance tester (38) is located at the end of the conveyor (35) and is used to test the continuity performance of the plug fuse after installation.

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