Mountain portable pouring pile pouring device
By designing a portable grouting pile casting device for mountainous areas, which includes components such as a supporting chassis, a fixed cylinder, an electric cylinder, and a push rod, the problem of difficulty in positioning the grouting pile casting device on mountain slopes has been solved. This enables the equipment to be stably positioned and easily moved on mountain slopes, facilitating the pumping of concrete slurry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG DIANJIAN CONSTRUCT GRP CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-07
AI Technical Summary
Existing cast-in-place pile casting devices are difficult to position conveniently on mountain slopes, and the equipment is prone to sliding and displacement on slopes, making operation inconvenient.
A portable grouting pile pouring device for mountainous terrain was designed, comprising components such as a supporting chassis, a fixed cylinder, an electric cylinder, a push rod, a pressure plate, movable wheels, a drive wheel, a positioning ring, and a magnet. Through the coordinated operation of a PLC controller, the device can achieve stable positioning and convenient movement on mountain slopes.
It enables convenient positioning and movement of equipment on mountain slopes, facilitates the pumping of concrete slurry, and effectively prevents equipment slippage, thus improving the convenience and safety of operation.
Smart Images

Figure CN224468385U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting device technology, specifically a portable grouting pile casting device for mountainous areas. Background Technology
[0002] Cast-in-place piles are piles made by drilling holes in place and pouring in concrete or reinforced concrete. They are widely used in power facility construction, building construction and other fields.
[0003] The pouring of cast-in-place piles is mostly carried out using screw pumps, which pump concrete slurry to the pile hole via screws. Screw pumps are relatively large and require vehicle towing, which is inconvenient when operating in mountainous areas. Generally, spiral pumps are used instead. Spiral pumps use spiral augers and auger tubes to transport slurry. They are smaller and easier to tow. However, the equipment is prone to vibration when started, which can easily cause it to slide and shift on slopes. To prevent the equipment from sliding and shifting on slopes, the current solution is to insert stones on the side of the wheels to limit their movement. However, the stones need to be inserted again every time the equipment is moved, which is cumbersome to operate and does not have the function of easy positioning on mountain slopes.
[0004] Now, a novel portable grouting pile casting device for mountainous areas is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a portable grouting pile casting device for mountainous areas, so as to solve the problem mentioned in the background art that it does not have the function of easy positioning on mountain slopes.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a portable mountain-type cast-in-place pile pouring device, comprising a supporting base, a square inclined hopper arranged above the supporting base, a receiving hopper welded to the left side of the bottom of the square inclined hopper, a second reduction motor installed on the right side of the receiving hopper, a rotating shaft fixedly connected to the output end of the second reduction motor, a pipeline interface fixedly connected to the left side of the receiving hopper, a reinforcing tube movably connected to the outside of the pipeline interface via a clamp, a discharge port connected to the end flange of the reinforcing tube, and a movably connected link between the rotating shaft and the discharge port. The steel auger has a screen horizontally placed at the top of the square sloping hopper. A hopper is welded to the right side of the square sloping hopper, and a PLC controller is fixedly connected to the top of the hopper. A traction handle is welded to the right side of the support chassis. A lithium battery is fixedly connected to the right side of the top of the support chassis. A movable wheel is movably connected to the middle position of the right side of the bottom of the support chassis. Two sets of fixed frames are fixedly connected to the left side of the bottom of the support chassis. Drive wheels are movably connected to the outer side of the fixed frames. Positioning components are provided at both the front and rear ends of the support chassis to facilitate parking on mountain slopes.
[0007] The positioning assembly includes two sets of fixed tubes, which are respectively fixedly connected to the front and rear ends of the supporting chassis. An electric cylinder is installed at the top of the fixed tube, and a push rod is inserted from bottom to top at the bottom of the fixed tube. A pressure plate is fixedly connected to the bottom of the push rod, and multiple sets of ground nails are welded to the pressure plate.
[0008] As a further technical solution of this utility model, the bottom end of the fixed tube is lower than the bottom end of the supporting chassis, and the fixed tubes are symmetrically distributed about the vertical center line of the supporting chassis.
[0009] As a further technical solution of this utility model, the inner diameter of the fixed tube is the same as the outer diameter of the push rod, and the push rod can slide up and down along the inside of the fixed tube.
[0010] As a further technical solution of this utility model, the output end of the electric cylinder is connected to the top end of the push rod, and the electric cylinder and the PLC controller are electrically connected.
[0011] As a further technical solution of this utility model, a first geared motor is installed on the inner side of the fixed frame, a push switch is fixedly connected to the outside of the traction handle, the output end of the first geared motor is connected to the drive wheel, and the first geared motor, the push switch, and the PLC controller are electrically connected.
[0012] As a further technical solution of this utility model, a positioning ring is welded to the right side of the insertion box, and magnets are fixedly connected to the upper and lower ends of the left side of the positioning ring, respectively. A drawer is inserted into the right side of the insertion box, a positioning plate is welded to the right side of the drawer, and a pull-out handle is welded to the right side of the positioning plate. The shape and size of the drawer's exterior are adapted to the shape and size of the insertion box's interior, and the drawer can slide left and right along the interior of the insertion box.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the portable grouting pile pouring device for mountainous areas not only realizes the function of easy positioning on mountain slopes and the function of easy assistance for mountain travel, but also realizes the function of easy storage of spare pipe fittings;
[0014] (1) By setting up a fixed cylinder, electric cylinder, push rod, pressure plate and ground nail, when in use, the mixed concrete slurry is poured into a square inclined bottom hopper, filtered by a screen and flows into the receiving hopper. The second reduction motor drives the rotating shaft to rotate continuously, and the rotating shaft drives the steel auger to rotate continuously, pumping the concrete slurry along the tendon pipe to the discharge port, and injecting it into the pile hole from the discharge port. When working in mountainous areas, especially on slopes, the electric cylinder is extended downward by the PLC controller, pushing the push rod down along the fixed cylinder, the pressure plate presses against the ground, and the ground nail penetrates the soil layer, which can fix the position of the equipment and prevent it from sliding displacement, thus realizing the function of easy positioning in mountainous and sloping areas.
[0015] (2) By setting up movable wheels, fixed frame, first gear motor, drive wheel and push switch, when moving in the mountains, the equipment can be pulled by the traction handle. The movable wheels and two sets of drive wheels can be pulled quickly. When going uphill, the first gear motor is started by the push switch. The first gear motor drives the drive wheel to rotate, providing assistance for the equipment to move. This realizes the function of facilitating movement in the mountains.
[0016] (3) By setting up a hopper, positioning ring, magnet, drawer, positioning plate and pull handle, when using, the tubes such as the ox tendon tube are consumables. Spare tubes are coiled and stored in the drawer. The drawer is pushed in along the hopper, and the positioning plate fits the positioning ring. Under the attraction of the magnet, they are not easy to fall out, thus realizing the function of convenient storage of spare tubes. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present utility model;
[0018] Figure 2 This is a frontal cross-sectional view of the present invention.
[0019] Figure 3 For the present utility model Figure 1 Enlarged cross-sectional view of a portion of point A in the middle section;
[0020] Figure 4 This is a side view enlarged structural schematic diagram of the fixing frame of this utility model;
[0021] Figure 5 This is a side view enlarged structural schematic diagram of the traction handle of this utility model.
[0022] In the diagram: 1. Supporting chassis; 2. Casters; 3. Fixed tube; 4. Electric cylinder; 5. Push rod; 6. Pressure plate; 7. Ground nail; 8. Fixing frame; 9. First geared motor; 10. Drive wheel; 11. Push switch; 12. Receiving hopper; 13. Square slanted bottom hopper; 14. Second geared motor; 15. Rotating shaft; 16. Pipe interface; 17. Reinforcing tube; 18. Steel auger; 19. Discharge port; 20. Screen; 21. Insert hopper; 22. Positioning ring; 23. Magnet; 24. Drawer; 25. Positioning plate; 26. Pull-out handle; 27. PLC controller; 28. Traction handle; 29. Lithium battery. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example: Please refer to Figure 1-5 A portable grouting pile casting device for mountainous areas includes a supporting base 1, a square inclined hopper 13 mounted on top of the supporting base 1, a receiving hopper 12 welded to the left side of the bottom of the square inclined hopper 13, a second reduction motor 14 mounted on the right side of the receiving hopper 12, a rotating shaft 15 fixedly connected to the output end of the second reduction motor 14, a pipe interface 16 fixedly connected to the left side of the receiving hopper 12, and a reinforcing pipe 17 movably connected to the outside of the pipe interface 16 via a clamp, with a flange at the end of the reinforcing pipe 17. A discharge port 19 is connected, and a steel auger 18 is movably connected between the rotating shaft 15 and the discharge port 19. A screen 20 is horizontally placed at the top of the inside of the square inclined hopper 13. A hopper 21 is welded to the right side of the square inclined hopper 13. A PLC controller 27 is fixedly connected to the top of the hopper 21. A traction handle 28 is welded to the right side of the supporting chassis 1. A lithium battery 29 is fixedly connected to the right side of the top of the supporting chassis 1. Positioning components are provided at the front and rear ends of the supporting chassis 1 to facilitate parking on mountain slopes.
[0025] Please see Figure 1-5 A portable mountain-type cast-in-place pile pouring device also includes a positioning component. The positioning component includes two sets of fixed cylinders 3, which are respectively fixedly connected to the front and rear ends of the supporting chassis 1. An electric cylinder 4 is installed at the top of the fixed cylinder 3, and a push rod 5 is inserted from bottom to top at the bottom of the fixed cylinder 3. A pressure plate 6 is fixedly connected to the bottom of the push rod 5, and multiple sets of ground nails 7 are welded to the pressure plate 6.
[0026] The bottom end of the fixed tube 3 is lower than the bottom end of the supporting chassis 1. The fixed tube 3 is symmetrically distributed about the vertical center line of the supporting chassis 1. The inner diameter of the fixed tube 3 is the same as the outer diameter of the push rod 5. The push rod 5 can slide up and down along the inside of the fixed tube 3. The output end of the electric cylinder 4 is connected to the top end of the push rod 5. The electric cylinder 4 and the PLC controller 27 are electrically connected, which facilitates positioning in mountainous areas.
[0027] Specifically, such as Figure 1 and Figure 3 As shown, the electric cylinder 4 is extended downward by the PLC controller 27, pushing the push rod 5 down along the fixed cylinder 3, the pressure plate 6 presses against the ground, and the ground nail 7 penetrates the soil layer, which can fix the position of the equipment and prevent it from sliding. The electric cylinder 4 and the PLC controller 27 are electrically connected. This technology is existing technology, so it will not be described in detail.
[0028] A movable wheel 2 is movably connected to the middle position of the right side of the bottom of the support chassis 1. Two sets of fixed frames 8 are fixedly connected to the left side of the bottom of the support chassis 1. A drive wheel 10 is movably connected to the outer side of the fixed frame 8. A first reduction motor 9 is installed on the inner side of the fixed frame 8. A push switch 11 is fixedly connected to the outside of the traction handle 28. The output end of the first reduction motor 9 is connected to the drive wheel 10. The first reduction motor 9, the push switch 11, and the PLC controller 27 are electrically connected to facilitate movement in mountainous areas.
[0029] Specifically, such as Figure 1 , Figure 4 and Figure 5 As shown, the equipment is pulled and transferred by the traction handle 28. The movable wheel 2 and the two sets of drive wheels 10 work together to pull quickly. When going uphill, the first reduction motor 9 is started by pressing the switch 11. The first reduction motor 9 drives the drive wheels 10 to rotate, providing assistance for the equipment to move. The first reduction motor 9, the press switch 11, and the PLC controller 27 are electrically connected. This technology is existing technology, so it will not be described in detail.
[0030] A positioning ring 22 is welded to the right side of the insertion box 21. Magnets 23 are fixedly connected to the upper and lower ends of the left side of the positioning ring 22. A drawer 24 is inserted into the right side of the insertion box 21. A positioning plate 25 is welded to the right side of the drawer 24. A pull handle 26 is welded to the right side of the positioning plate 25. The shape and size of the drawer 24 on the outside are compatible with the shape and size of the inside of the insertion box 21. The drawer 24 can slide left and right along the inside of the insertion box 21, which is convenient for storing pipe fittings.
[0031] Specifically, such as Figure 1 and Figure 2 As shown, the spare pipes are coiled and stored in drawer 24. Drawer 24 is pushed in along insert 21, and positioning plate 25 fits into positioning ring 22. It is not easy to fall out under the attraction of magnet 23.
[0032] Working Principle: In use, the mixed concrete slurry is first poured into a square inclined hopper 13, filtered through a screen 20, and then flows into a receiving hopper 12. A second reduction motor 14 drives a rotating shaft 15 to rotate continuously, which in turn drives a steel auger 18 to rotate continuously, pumping the concrete slurry along a reinforcing tube 17 to the outlet 19. The slurry is then injected into the pile hole from the outlet 19. In mountainous terrain, especially on slopes, the PLC controller 27 controls the electric cylinder 4 to extend downwards, pushing the push rod 5 down along the fixed cylinder 3. The pressure plate 6 presses firmly against the ground, and the ground nail 7 penetrates the soil, fixing the equipment in place and preventing slippage. During mountainous relocation, the equipment is pulled using the traction handle 28. The movable wheel 2 and two sets of drive wheels 10 work together for rapid pulling. When going uphill, pressing the switch 11 activates the first reduction motor 9, which drives the drive wheels 10, providing assistance for the equipment's movement. Pipe fittings such as the tendon tube 17 are consumables. Spare pipe fittings are coiled and stored in drawer 24. Drawer 24 is pushed in along the insert 21. The positioning plate 25 fits into the positioning ring 22 and is not easily detached under the attraction of the magnet 23.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A portable cast-in-place pile casting device for mountainous areas, comprising a supporting chassis (1), characterized in that: A square inclined hopper (13) is provided above the supporting chassis (1). A receiving hopper (12) is welded to the left side of the bottom of the square inclined hopper (13). A second reduction motor (14) is installed on the right side of the receiving hopper (12). A rotating shaft (15) is fixedly connected to the output end of the second reduction motor (14). A pipeline interface (16) is fixedly connected to the left side of the receiving hopper (12). A tendon tube (17) is movably connected to the outside of the pipeline interface (16) through a clamp. A discharge port (19) is connected to the end flange of the tendon tube (17). A steel auger (18) is movably connected between the rotating shaft (15) and the discharge port (19). The inside of the square inclined hopper (13) A screen (20) is placed horizontally at the top of the square inclined hopper (13). A plug (21) is welded to the right side of the square inclined hopper (13). A PLC controller (27) is fixedly connected to the top of the plug (21). A traction handle (28) is welded to the right side of the supporting chassis (1). A lithium battery (29) is fixedly connected to the right side of the top of the supporting chassis (1). A movable wheel (2) is movably connected to the middle position of the right side of the bottom of the supporting chassis (1). Two sets of fixed frames (8) are fixedly connected to the left side of the bottom of the supporting chassis (1). A drive wheel (10) is movably connected to the outer side of the fixed frame (8). Positioning components that facilitate parking on mountain slopes are provided at the front and rear ends of the supporting chassis (1). The positioning assembly includes two sets of fixed tubes (3), which are fixedly connected to the front and rear ends of the supporting chassis (1) respectively. An electric cylinder (4) is installed at the top of the fixed tube (3), and a push rod (5) is inserted from bottom to top at the bottom of the fixed tube (3). A pressure plate (6) is fixedly connected to the bottom of the push rod (5), and multiple sets of ground nails (7) are welded to the pressure plate (6).
2. The portable grouting pile casting device for mountainous areas according to claim 1, characterized in that: The bottom end of the fixed tube (3) is lower than the bottom end of the supporting chassis (1), and the fixed tube (3) is symmetrically distributed about the vertical center line of the supporting chassis (1).
3. The portable grouting pile casting device for mountainous areas according to claim 1, characterized in that: The inner diameter of the fixed tube (3) is the same as the outer diameter of the push rod (5), and the push rod (5) can slide up and down along the inside of the fixed tube (3).
4. The portable grouting pile casting device for mountainous areas according to claim 1, characterized in that: The output end of the electric cylinder (4) is connected to the top of the push rod (5), and the electric cylinder (4) and the PLC controller (27) are electrically connected.
5. The portable grouting pile casting device for mountainous areas according to claim 1, characterized in that: The inner side of the fixed frame (8) is equipped with a first geared motor (9), and the outside of the traction handle (28) is fixedly connected with a push switch (11). The output end of the first geared motor (9) is connected to the drive wheel (10), and the first geared motor (9), the push switch (11), and the PLC controller (27) are electrically connected.
6. The portable grouting pile casting device for mountainous areas according to claim 1, characterized in that: A positioning ring (22) is welded to the right side of the insert (21). Magnets (23) are fixedly connected to the upper and lower ends of the left side of the positioning ring (22). A drawer (24) is inserted into the right side of the insert (21). A positioning plate (25) is welded to the right side of the drawer (24). A pull handle (26) is welded to the right side of the positioning plate (25). The shape and size of the drawer (24) are adapted to the shape and size of the insert (21). The drawer (24) can slide left and right along the inside of the insert (21).