High-efficiency water cooling unit

Abstract

The utility model belongs to heat exchanger technical field, concretely relates to a kind of efficient water cooling unit.It includes: evaporator;Condenser is set in evaporator side in parallel;Compressor is installed in the top of condenser or evaporator, and compressor air inlet is communicated with evaporator;Exhaust pipe group includes first air inlet pipe, second air inlet pipe and collecting pipe, and one end of first air inlet pipe, second air inlet pipe is connected with the two exhaust ports of compressor respectively, and one end of collecting pipe is connected with the other end of first air inlet pipe and second air inlet pipe, and the other end of collecting pipe is connected to condenser;Oil separation device is arranged in the inside of condenser, and oil separation device is connected with the other end of collecting pipe.The utility model is used to solve the problem of low energy efficiency of current water cooling unit.Set two exhaust ports in compressor, simultaneously utilize two air inlet pipes and connect with compressor exhaust port, reduce the resistance of gas in pipeline, to improve evaporation temperature, reduce condensation temperature, to improve overall energy efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of heat exchanger technology, specifically relating to a high-efficiency water-cooled unit. Background Technology

[0002] High-efficiency and environmentally friendly water-cooled units are core energy-saving devices that achieve cooling through water circulation. Their structure mainly includes a refrigeration cycle system, compressor, condenser, evaporator, water circulation auxiliary system, and intelligent control system. Through evaporation to absorb heat, compression to raise temperature, and condensation to release heat, the water circulation delivers the cooled water to the terminal equipment. The core advantages of this unit are high efficiency and energy saving, stability and reliability, environmental protection with low impact, and wide applicability.

[0003] Currently, the compressors in water-cooled units usually come with an oil separator. The oil separator is usually located at the compressor's exhaust port. After the airflow from the compressor's exhaust port passes through the oil separator, there will be a large pressure drop. The large pressure drop leads to low evaporation pressure, resulting in low evaporation temperature, and consequently, low energy efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, a high-efficiency water-cooled unit is provided to solve the problem of low energy efficiency in current water-cooled units.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A high-efficiency water-cooled unit, comprising:

[0006] Evaporator;

[0007] The condenser is arranged side-by-side on one side of the evaporator;

[0008] A compressor is installed on top of the condenser or evaporator, and the compressor's air inlet is connected to the evaporator.

[0009] An exhaust pipe assembly includes a first intake pipe, a second intake pipe, and a manifold. One end of the first intake pipe and the second intake pipe are respectively connected to the two exhaust ports of the compressor. One end of the manifold is connected to the other end of the first intake pipe and the second intake pipe, and the other end of the manifold is connected to the condenser.

[0010] An oil separator is installed inside the condenser and is connected to the other end of the collection pipe.

[0011] Compared with existing technologies, the above technical solutions have the following beneficial effects:

[0012] By placing the oil separator inside the condenser, compared to the previous method of placing the oil separator at the compressor exhaust port, the compressor exhaust resistance and pressure drop are reduced. Similarly, by setting two compressor exhaust ports and connecting them with two intake pipes, the resistance of gas in the pipeline is reduced, thereby increasing the evaporation temperature, decreasing the condensation temperature, and thus improving the overall energy efficiency.

[0013] Based on the above technical solution, the embodiments of this application can be further improved as follows:

[0014] In one embodiment, a one-way valve is also included, and the other ends of the first and second air intake pipes are converged at one point and connected to the convergence pipe through the one-way valve.

[0015] By connecting a one-way valve between the end of the manifold and the two intake pipes, the exhaust resistance is greatly reduced compared to the previous exhaust shut-off valve, thereby improving the overall energy efficiency.

[0016] In one embodiment, an oil storage tank is also included, which is connected to the inner bottom of the oil separator and is used to store the oil separated by the oil storage tank.

[0017] The oil separated from the oil separator is sent to the oil storage tank to prevent the oil from re-entering the subsequent circulation system and to improve the efficiency of oil separation.

[0018] In one embodiment, the oil reservoir is also connected to an oil return line, the other end of which is connected to the compressor, and a dryer filter is connected in series in the oil return line.

[0019] The oil in the oil reservoir is repeatedly fed back into the compressor through the oil return line.

[0020] In one embodiment, an oil level sensor is installed on the oil reservoir.

[0021] In one embodiment, the compressor's oil discharge port is also connected to an oil discharge pipe, the other end of which is connected to the oil reservoir.

[0022] In one embodiment, the oil reservoir is connected to a plurality of support plates, the support plates are connected to the condenser or evaporator, and the oil reservoir is arranged between the evaporator and the condenser. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0025] Figure 2 for Figure 1 A schematic diagram of the structure of the condenser in the middle.

[0026] Figure label:

[0027] 1. Evaporator; 2. Condenser; 3. Compressor; 4. Discharge pipe assembly; 6. Oil reservoir; 7. Oil return line; 8. Dryer filter; 9. Oil level sensor; 10. Oil discharge pipe; 11. Support plate; 12. Tube sheet; 13. Anchor plate;

[0028] 401, First intake pipe; 402, Second intake pipe; 403, Main intake pipe. Detailed Implementation

[0029] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.

[0030] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.

[0031] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly defined.

[0033] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Example

[0035] like Figure 1-2 As shown, the present invention provides a high-efficiency water-cooled unit, which includes: an evaporator 1, a condenser 2, a compressor 3, and an exhaust pipe assembly 4.

[0036] Evaporator 1 and condenser 2 are arranged side by side, with condenser 2 located on one side of evaporator 1. Both ends of condenser 2 and evaporator 1 include tube sheets 12, and base plates 13 are provided at the bottom of tube sheets 12 at both ends. Evaporator 1 and condenser 2 are fixed at the target position by the base plates 13.

[0037] The compressor 3 is installed on top of the condenser 2 or the evaporator 1. The bottom of the compressor 3 is fixed to the top of the evaporator 1 by the compressor 3 bracket. The air inlet of the compressor 3 is connected to the top of the evaporator 1 through the air inlet steel pipe.

[0038] The compressor 3 has two exhaust ports. The exhaust pipe group 4 includes a first intake pipe 401, a second intake pipe 402, and a collection pipe 403. One end of the first intake pipe 401 and the second intake pipe 402 are respectively connected to the two exhaust ports of the compressor 3. One end of the collection pipe 403 is connected to the other end of the first intake pipe 401 and the second intake pipe 402. The other end of the collection pipe 403 is connected to the condenser 2.

[0039] Specifically, the first intake pipe 401 and the second intake pipe 402 are connected to one end of the main pipe 403 via a tee fitting, ensuring that the airflow from the first intake pipe 401 and the second intake pipe 402 smoothly enters the main pipe 403 and then enters the subsequent condenser 2.

[0040] An oil separator is installed inside the condenser 2. The oil separator is connected to the other end of the collection pipe 403. The exhaust gas from the compressor 3 is sent into the oil separator inside the condenser 2 through the exhaust pipe group 4 to reduce the pressure drop at the exhaust port of the compressor 3.

[0041] By placing the oil separator inside the condenser 2, compared to the previous method of placing the oil separator at the exhaust port of the compressor 3, the exhaust resistance of the compressor 3 is reduced and the pressure drop is decreased. Similarly, by setting two exhaust ports for the compressor 3 and connecting them with two intake pipes, the resistance of the gas in the pipeline is reduced, thereby increasing the evaporation temperature, decreasing the condensation temperature, and thus improving the overall energy efficiency.

[0042] To further reduce pressure drop, a one-way valve is also provided. The other ends of the first intake pipe 401 and the second intake pipe 402 converge at one point and are connected to the convergence pipe 403 through the one-way valve. Specifically, the end of the tee is connected to the one-way valve, and one end of the convergence pipe 403 is connected to the other side of the one-way valve. By connecting the one-way valve between the convergence pipe 403 and the ends of the two intake pipes, the exhaust resistance is greatly reduced compared to the previous exhaust shut-off valve, thereby improving the overall energy efficiency.

[0043] like Figure 2 As shown, it also includes an oil storage tank 6, which is connected to the bottom of the oil separator and is used to store the oil separated by the oil storage tank 6. Specifically, a horizontal oil collection pipe is provided outside the condenser 2, and the return oil pipe is connected to the lowest point in the oil separator. The oil collection pipe is connected to the oil storage tank 6, so that the oil separated in the oil separator is sent into the oil storage tank 6 through the oil collection pipe, so as to avoid the oil from repeatedly entering the subsequent circulation system and improve the oil separation efficiency.

[0044] Furthermore, the oil storage tank 6 is located between the evaporator 1 and the condenser 2, which facilitates the connection of pipelines on the oil storage tank 6. Specifically, multiple support plates 11 are connected to the oil storage tank 6, and the support plates 11 are connected to the condenser 2 or the evaporator 1. The oil storage tank 6 is installed at a height lower than the bottom of the cylinder of the condenser 2 and the evaporator 1.

[0045] To enable the reuse of oil in the oil reservoir 6, an oil return line 7 is also connected to the oil reservoir 6. The other end of the oil return line 7 is connected to the compressor 3. A dryer filter 8 is connected in series in the oil return line 7, and a filter is installed in the oil return line 7 to filter the oil and then send it back to the compressor 3 for reuse.

[0046] To ensure that the oil level in the oil reservoir 6 is within a suitable range, neither too high nor too low, an oil level sensor 9 is installed on the oil reservoir 6 to control the amount of oil stored in the oil reservoir 6.

[0047] In this embodiment, the oil discharge port of the compressor 3 is also connected to an oil discharge pipe 10, and the other end of the oil discharge pipe 10 is connected to the oil storage tank 6.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency water-cooled unit, characterized in that, include: Evaporator; The condenser is arranged side-by-side on one side of the evaporator; A compressor is installed on top of the condenser or evaporator, and the compressor inlet is connected to the evaporator. An exhaust pipe assembly includes a first intake pipe, a second intake pipe, and a manifold. One end of the first intake pipe and the second intake pipe are respectively connected to the two exhaust ports of the compressor. One end of the manifold is connected to the other end of the first intake pipe and the second intake pipe, and the other end of the manifold is connected to the condenser. An oil separator is installed inside the condenser and is connected to the other end of the collection pipe.

2. The high-efficiency water-cooled unit according to claim 1, characterized in that, It also includes a one-way valve, and the other ends of the first and second air intake pipes are converged at one point and then connected to the convergence pipe through the one-way valve.

3. The high-efficiency water-cooled unit according to claim 1, characterized in that, It also includes an oil storage tank, which is connected to the bottom of the oil separator and is used to store the oil separated by the oil storage tank.

4. The high-efficiency water-cooled unit according to claim 3, characterized in that, The oil storage tank is also connected to an oil return line, the other end of which is connected to the compressor, and a dryer filter is connected in series in the oil return line.

5. The high-efficiency water-cooled unit according to claim 3, characterized in that, An oil level sensor is installed on the oil storage tank.

6. The high-efficiency water-cooled unit according to claim 3, characterized in that, The compressor's oil discharge port is also connected to an oil discharge pipe, and the other end of the oil discharge pipe is connected to the oil storage tank.

7. The high-efficiency water-cooled unit according to claim 3, characterized in that, The oil storage tank is connected to multiple support plates, which are connected to the condenser or evaporator, and the oil storage tank is arranged between the evaporator and the condenser.

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