A lead alloy melting device

Abstract

The utility model discloses a lead alloy smelting device relates to lead alloy smelting equipment technical field, specifically be a kind of lead alloy smelting device, including smelting furnace, the top wall of smelting furnace is equipped with feed inlet, the upper portion of smelting furnace one side wall is equipped with discharge port;Still include base, two vertical boards, pour component, the smelting furnace is placed on base;By setting two front drive assemblies and two rear drive assemblies, respectively with first shaft rod and second shaft rod transmission connection, the accurate control to smelting furnace has been realized.In the discharging process, front drive assembly and rear drive assembly work cooperatively, can quickly and smoothly tilt smelting furnace, make lead alloy liquid flow out from discharge port, significantly improve discharging efficiency.Meanwhile, this step-by-step driving mode makes smelting furnace more stable during tilting, avoids the problem of poor discharging or lead alloy liquid splashing due to shaking, ensures the stability of discharging process.

Description

Technical Field

[0001] This utility model relates to the technical field of lead alloy smelting equipment, specifically a lead alloy smelting apparatus. Background Technology

[0002] In the lead alloy smelting process, the discharge efficiency and stability of the smelting furnace are key factors affecting production efficiency. Existing technologies, such as the aluminum alloy smelting device with automatic unloading function disclosed in patent CN202223521713.1, utilize a base plate, a smelting furnace body, and support plates, and employs rotating components to automatically drive the furnace body to discharge materials. While this improves discharge efficiency to some extent, it still presents some problems in practical applications.

[0003] When the furnace is tilted for discharge, the current device provides insufficient support, causing it to wobble and affecting the stability of the discharge. Furthermore, the device's drive structure is complex, requiring multiple components to work together; a failure in any component can disrupt the entire system, increasing maintenance costs and repair complexity. Therefore, a new lead alloy smelting device is needed that can improve furnace stability and device reliability while maintaining discharge efficiency, and reducing maintenance costs and repair complexity. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a lead alloy smelting apparatus, which solves the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a lead alloy smelting apparatus, comprising a smelting furnace, wherein a feed inlet is provided on the top wall of the smelting furnace, and a discharge outlet is provided on one of the upper side walls of the smelting furnace; further comprising a base, two upright plates, and a tilting component, wherein the smelting furnace is placed on the base, and the two upright plates are fixedly installed on the base, with the two upright plates located on opposite sides of the base; a first shaft and a second shaft are symmetrically fixedly installed on both outer side walls of the smelting furnace, the first shaft being closer to the discharge outlet and the second shaft being farther away from the discharge outlet; the tilting component comprises two front drive assemblies and two rear drive assemblies, the two front drive assemblies being respectively installed on the two upright plates, and the two rear drive assemblies being respectively installed on the two upright plates; the front drive assemblies are driveably connected to the first shafts, and the two front drive assemblies drive the two first shafts to rise or fall synchronously; the rear drive assemblies are driveably connected to the second shafts, and the two rear drive assemblies drive the two second shafts to rise or fall synchronously.

[0008] Optionally, a first collar is fitted on the outer side wall of the first shaft and the two are rotatably connected; a second collar is fitted on the outer side wall of the second shaft and the two are slidably connected.

[0009] Optionally, the front drive assembly includes a first motor, which is fixedly mounted on the upright plate. The first motor is connected to a first collar in a transmission manner, and the first motor drives the first collar to rise or fall.

[0010] Optionally, the front drive assembly further includes a first worm, a first rotating shaft, a first rack, a first worm wheel, and a first gear. The first rotating shaft passes through the vertical plate and is rotatably connected to it. The first worm wheel is fixedly installed at one end of the first rotating shaft, and the first gear is fixedly installed at the other end of the first worm wheel. The first worm is rotatably installed on one side wall of the vertical plate and meshes with the first worm wheel. The output shaft end of the first motor is drively connected to one end of the first worm. The first rack is longitudinally slidably installed on the side wall of the vertical plate near the smelting furnace and meshes with the first gear. The lower end of the first rack is fixedly connected to a first collar.

[0011] Optionally, the rear drive assembly includes a second motor, which is fixedly mounted on the upright plate and is connected to a second collar for transmission. The second motor drives the second collar to rise or fall.

[0012] Optionally, the rear drive assembly further includes a second worm, a second rotating shaft, a second worm wheel, a second gear, and a second rack; the second rotating shaft passes through the wall of the vertical plate and is rotatably connected to it; the second worm wheel is fixedly installed at one end of the second rotating shaft, and the second gear is fixedly installed at the other end of the second rotating shaft; the second worm is rotatably installed on one side wall of the vertical plate, the output shaft end of the second motor is connected to one end of the second worm, and the second worm wheel meshes with the second worm; the second rack is slidably installed on the side wall of the vertical plate near the smelting furnace, the second rack meshes with the second gear, and the lower end of the second rack is fixedly connected to the second collar.

[0013] Optionally, the front drive assembly includes a first telescopic member, which is fixedly mounted on the upright plate, and the output shaft end of the first telescopic member is fixedly connected to the outer wall of the first collar; the rear drive assembly includes a second telescopic member, which is fixedly mounted on the upright plate, and the output shaft end of the second telescopic member is fixedly connected to the outer wall of the second collar.

[0014] Optionally, both the first telescopic component and the second telescopic component are made of either a hydraulic cylinder or a servo electric cylinder.

[0015] (III) Beneficial Effects

[0016] This utility model provides a lead alloy smelting apparatus, which has the following beneficial effects:

[0017] 1. This lead alloy smelting device, by setting up two front drive components and two rear drive components, respectively connected to the first and second shafts, achieves precise control of the smelting furnace. During the discharge process, the front and rear drive components work together to quickly and smoothly tilt the smelting furnace, allowing the molten lead alloy to flow smoothly from the discharge port, significantly improving discharge efficiency. Simultaneously, this step-by-step drive method makes the smelting furnace more stable during tilting, avoiding problems such as poor discharge or splashing of molten lead alloy due to shaking, ensuring the stability of the discharge process. Furthermore, the first and second shafts provide reliable support for the smelting furnace. During the rising and tilting of the smelting furnace, the first and second shafts cooperate with the first and second retaining rings respectively, effectively distributing the weight of the smelting furnace, reducing the stress on individual support points, and further improving the stability of the smelting furnace. This stable discharge method not only improves production efficiency but also reduces safety risks caused by unstable discharge, ensuring the personal safety of operators and the normal operation of the equipment.

[0018] 2. The drive structure of this device is relatively simple, mainly composed of components such as a motor, worm gear, worm wheel, gear, and rack. These components are all standardized products, easy to procure and replace. Compared with the complex drive structures in existing technologies, this device reduces the number of components and their connections, lowering the risk of malfunction due to component failure. The connections between the various components are clear and easy to maintain and repair. Specifically, the first and second motors are fixedly mounted on the vertical plate and connected to the first and second worm gears, making motor installation and disassembly more convenient and facilitating regular inspection and maintenance. Furthermore, the meshing relationship between the first worm and the first worm wheel, and between the second worm and the second worm wheel, is stable and reliable, reducing maintenance workload due to transmission failures. By simplifying the drive structure and optimizing component connections, this device significantly reduces maintenance costs and repair difficulty, improves equipment reliability and service life, and provides strong support for enterprise production and operation. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0020] Figure 1This is a three-dimensional structural schematic diagram of a lead alloy smelting device according to Embodiment 1 of the present invention;

[0021] Figure 2 for Figure 1 Enlarged structural diagram at point A in the middle;

[0022] Figure 3 This is a three-dimensional structural diagram of the second rack in Embodiment 1 of the lead alloy smelting apparatus of this utility model;

[0023] Figure 4 This is a three-dimensional structural schematic diagram of a second embodiment of the lead alloy smelting apparatus of this utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the smelting furnace in Embodiment 2 of the lead alloy smelting device of this utility model.

[0025] In the diagram: 1. Base; 2. Vertical plate; 3. First motor; 4. Second motor; 5. First worm gear; 6. Second worm gear; 7. First worm wheel; 8. Second worm wheel; 9. First gear; 10. Second gear; 11. First rack; 12. Second rack; 13. First collar; 14. Second collar; 15. First shaft; 16. Second shaft; 17. Smelting furnace; 18. Discharge port; 19. Feed port; 20. First telescopic component; 21. Second telescopic component. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying anything.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0028] Example 1, please refer to Figures 1 to 3 This utility model provides a technical solution: a lead alloy smelting apparatus, including a smelting furnace 17, with a feed inlet 19 on the top wall of the smelting furnace 17 and a discharge outlet 18 on one side wall of the upper part of the smelting furnace 17. The lead alloy smelting apparatus also includes a base 1, two upright plates 2, and a tilting component. The smelting furnace 17 is placed on the base 1, and the two upright plates 2 are fixedly installed on the base 1, with the two upright plates 2 located on opposite sides of the base 1.

[0029] A first shaft 15 and a second shaft 16 are symmetrically fixed on both outer side walls of the smelting furnace 17. The first shaft 15 is located near the discharge port 18, and the second shaft 16 is located away from the discharge port 18.

[0030] The tipping mechanism includes two front drive assemblies and two rear drive assemblies. The two front drive assemblies are respectively mounted on two upright plates 2, and the two rear drive assemblies are also respectively mounted on two upright plates 2. The front drive assemblies are drivenly connected to the first shafts 15, and the two front drive assemblies drive the two first shafts 15 to rise or fall synchronously. The rear drive assemblies are drivenly connected to the second shafts 16, and the two rear drive assemblies drive the two second shafts 16 to rise or fall synchronously. A first collar 13 is fitted on the outer wall of the first shaft 15, and the two are rotatably connected. A second collar 14 is fitted on the outer wall of the second shaft 16, and the two are slidably connected.

[0031] The base 1 and two uprights 2 provide support. The tilting component drives the smelting furnace 17 to move up and down and tilts the entire furnace during this movement, facilitating the pouring of the molten lead alloy inside. Two front drive components synchronously drive the front end of the smelting furnace 17 (the end closest to the discharge port 18) to rise or fall. Two rear drive components synchronously drive the rear end of the smelting furnace 17 (the end furthest from the discharge port 18) to rise or fall. After the tilting component drives the smelting furnace 17 to rise, the rear end of the smelting furnace 17 continues to rise via the two rear drive components, causing the rear end of the smelting furnace 17 to move upward relative to the front end, tilting the entire smelting furnace 17 and facilitating the pouring of the molten lead alloy. The second ring 14 is flat, and its internal slide has a certain length, providing clearance for the second shaft 16, allowing for lateral displacement of the second shaft 16 when the smelting furnace 17 tilts. When the smelting furnace 17 tilts, it rotates locally by a certain angle around the first shaft 15. The first and second rings 13 and 14 provide stable support for the smelting furnace 17. During the rising and tilting process of the smelting furnace 17, the first and second rings 13 and 14 cooperate with the first and second shafts 15 and 16 respectively, effectively distributing the weight of the smelting furnace 17, reducing the stress on individual support points, and ensuring the stability of the smelting furnace 17 in various operating states.

[0032] More specifically, the front drive assembly includes a first motor 3, which is fixedly mounted on the upright plate 2. The first motor 3 is connected to the first collar 13 for transmission, and the first motor 3 drives the first collar 13 to rise or fall.

[0033] Among them, the first motor 3, as the core power source of the front drive component, achieves precise control of the first shaft 15 through the transmission connection with the first collar 13.

[0034] More specifically, the front drive assembly also includes a first worm 5, a first rotating shaft, a first rack 11, a first worm wheel 7, and a first gear 9. The first rotating shaft passes through the vertical plate 2 and is rotatably connected to it. The first worm wheel 7 is fixedly installed at one end of the first rotating shaft, and the first gear 9 is fixedly installed at the other end of the first worm wheel 7. The first worm 5 is rotatably installed on one side wall of the vertical plate 2, and the first worm 5 meshes with the first worm wheel 7. The output shaft end of the first motor 3 is drively connected to one end of the first worm 5. The first rack 11 is longitudinally slidably installed on one side wall of the vertical plate 2 near the melting furnace 17, and the first rack 11 meshes with the first gear 9. The lower end of the first rack 11 is fixedly connected to the first collar 13.

[0035] When the first motor 3 starts, its output shaft drives the first worm 5 to rotate. The first worm 5 meshes with the first worm wheel 7, causing the first worm wheel 7 to rotate, which in turn drives the first gear 9 to rotate. The first gear 9 meshes with the first rack 11, and the first rack 11 moves upward under the drive of the first gear 9, thereby driving the first collar 13 to rise along the first shaft 15. This transmission method not only achieves precise displacement control but also has high transmission efficiency and reliability. This structural design allows the power of the first motor 3 to be precisely transmitted to the first collar 13 through the worm gear and rack transmission, realizing the upward or downward control of the first shaft 15. The worm gear transmission has a self-locking function, which can keep the position of the first collar 13 unchanged when the first motor 3 stops working, ensuring the stability of the smelting furnace 17.

[0036] More specifically, the rear drive assembly includes a second motor 4, which is fixedly mounted on the upright plate 2. The second motor 4 is connected to the second collar 14 for transmission, and the second motor 4 drives the second collar 14 to rise or fall.

[0037] Among them, the second motor 4 serves as the power source for the rear drive assembly and achieves control of the second shaft 16 through a transmission connection with the second collar 14.

[0038] More specifically, the rear drive assembly also includes a second worm gear 6, a second rotating shaft, a second worm wheel 8, a second gear 10, and a second rack 12. The second rotating shaft passes through the wall of the vertical plate 2 and is rotatably connected to it. The second worm wheel 8 is fixedly installed at one end of the second rotating shaft, and the second gear 10 is fixedly installed at the other end of the second rotating shaft. The second worm gear 6 is rotatably installed on one side wall of the vertical plate 2. The output shaft end of the second motor 4 is connected to one end of the second worm gear 6 for transmission, and the second worm wheel 8 meshes with the second worm gear 6. The second rack 12 is slidably installed on the side wall of the vertical plate 2 near the melting furnace 17. The second rack 12 meshes with the second gear 10, and the lower end of the second rack 12 is fixedly connected to the second collar 14.

[0039] When the second motor 4 starts, its output shaft drives the second worm 6 to rotate. The second worm 6 meshes with the second worm wheel 8, causing the second worm wheel 8 to rotate, which in turn drives the second gear 10 to rotate. The second gear 10 meshes with the second rack 12, and the second rack 12 moves upward under the drive of the second gear 10, thereby driving the second collar 14 to rise along the second shaft 16. This transmission method is similar to the front drive assembly, enabling precise control of the second shaft 16 and ensuring the stability of the smelting furnace 17 during tilting. This structural design allows the power of the second motor 4 to be precisely transmitted to the second collar 14 through worm gear and rack transmission, achieving control over the rising or falling of the second shaft 16. The self-locking function of the worm gear transmission also ensures that the position of the second collar 14 remains unchanged when the second motor 4 stops working, ensuring the stability of the smelting furnace 17.

[0040] In operation, the lead alloy raw material is first added to the melting furnace 17 through the feed inlet 19, and then the melting furnace 17 is started for heating and melting. During the melting process, the melting furnace 17 remains vertical, and the lead alloy raw material melts inside the furnace. After melting is completed, the first motor 3 and the second motor 4 are started simultaneously. The first motor 3 drives the first collar 13 to move upward along the first shaft 15 through the transmission of the first worm 5, the first worm wheel 7, the first gear 9, and the first rack 11; the second motor 4 drives the second collar 14 to move upward along the second shaft 16 through the transmission of the second worm 6, the second worm wheel 8, the second gear 10, and the second rack 12. When the melting furnace 17 detaches from the base 1, the first motor 3 stops rotating, while the second motor 4 continues to rotate, causing the second rack 12 to pull the second collar 14 and the second shaft 16 upward. At this time, the first shaft 15 remains stationary, and the melting furnace 17 rotates around the first shaft 15 as the center, allowing the molten lead alloy to flow smoothly out from the discharge port 18.

[0041] After the lead alloy liquid is completely poured out, the second motor 4 reverses and drives the second gear 10 to rotate through the second worm gear 8, causing the second rack 12 to move downward. When the smelting furnace 17 returns to the vertical position, the first motor 3 starts to reverse, causing the first rack 11 and the second rack 12 to simultaneously drive the first shaft 15 and the second shaft 16 to move downward, so that the smelting furnace 17 remains vertical and falls onto the base 1, completing one discharge cycle.

[0042] Example 2, please refer to Figures 4 to 5 The main difference between this embodiment and Embodiment 1 is that the front drive assembly includes a first telescopic member 20, which is fixedly mounted on the upright plate 2. The output shaft end of the first telescopic member 20 is fixedly connected to the outer side wall of the first collar 13. The first telescopic member 20 is either a hydraulic cylinder or a servo electric cylinder. The extension and retraction of the output shaft of the first telescopic member 20 can drive the first collar 13 to rise or fall.

[0043] The rear drive assembly includes a second telescopic member 21, which is fixedly mounted on the upright plate 2. The output shaft end of the second telescopic member 21 is fixedly connected to the outer wall of the second collar 14. The second telescopic member 21 is either a hydraulic cylinder or a servo electric cylinder. The extension and retraction of the output shaft of the second telescopic member 21 can drive the second collar 14 to rise or fall.

[0044] This structural change allows for more diverse drive methods, enabling the selection of appropriate telescopic components based on actual production needs. Hydraulic cylinders offer greater thrust and higher stability, making them suitable for heavy-duty operation of the smelting furnace 17; servo electric cylinders, on the other hand, provide higher precision and response speed, enabling more accurate displacement control. During operation, the first telescopic component 20 and the second telescopic component 21 respectively drive the first collar 13 and the second collar 14 to move along the first shaft 15 and the second shaft 16, achieving the rising, tilting, and lowering movements of the smelting furnace 17. Its working principle is similar to that of Embodiment 1, achieving stable material discharge from the smelting furnace 17 through step-by-step movement, while simplifying the drive structure and reducing maintenance costs and repair difficulty.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A lead alloy smelting apparatus, comprising a smelting furnace (17), wherein a feed inlet (19) is provided on the top wall of the smelting furnace (17), and a discharge outlet (18) is provided on one side wall of the upper part of the smelting furnace (17); characterized in that: It also includes a base (1), two upright plates (2), and a tilting component. The smelting furnace (17) is placed on the base (1), and the two upright plates (2) are fixedly installed on the base (1), with the two upright plates (2) located on both sides of the base (1). The two outer side walls of the smelting furnace (17) are symmetrically fixed with a first shaft (15) and a second shaft (16). The first shaft (15) is close to the discharge port (18), and the second shaft (16) is far away from the discharge port (18). The tilting component includes two front drive assemblies and two rear drive assemblies. The two front drive assemblies are respectively mounted on two upright plates (2), and the two rear drive assemblies are also respectively mounted on two upright plates (2). The front drive assemblies are connected to the first shaft (15) in a transmission connection, and the two front drive assemblies drive the two first shafts (15) to rise or fall synchronously. The rear drive assemblies are connected to the second shaft (16) in a transmission connection, and the two rear drive assemblies drive the two second shafts (16) to rise or fall synchronously.

2. The lead alloy smelting apparatus according to claim 1, characterized in that: The first shaft (15) is fitted with a first ring (13) on its outer side wall and the two are rotatably connected; the second shaft (16) is fitted with a second ring (14) on its outer side wall and the two are slidably connected.

3. The lead alloy smelting apparatus according to claim 2, characterized in that: The front drive assembly includes a first motor (3), which is fixedly mounted on the upright plate (2). The first motor (3) is connected to the first collar (13) for transmission, and the first motor (3) drives the first collar (13) to rise or fall.

4. The lead alloy smelting apparatus according to claim 3, characterized in that: The front drive assembly also includes a first worm (5), a first rotating shaft, a first rack (11), a first worm wheel (7), and a first gear (9). The first rotating shaft passes through the vertical plate (2) and the two are rotatably connected. The first worm wheel (7) is fixedly installed at one end of the first rotating shaft, and the first gear (9) is fixedly installed at the other end of the first worm wheel (7). The first worm (5) is rotatably installed on one side wall of the vertical plate (2). The first worm (5) meshes with the first worm wheel (7). The output shaft end of the first motor (3) is connected to one end of the first worm (5) for transmission. The first rack (11) is longitudinally slidably installed on one side wall of the vertical plate (2) near the smelting furnace (17). The first rack (11) meshes with the first gear (9), and the lower end of the first rack (11) is fixedly connected to the first collar (13).

5. The lead alloy smelting apparatus according to claim 2, characterized in that: The rear drive assembly includes a second motor (4), which is fixedly mounted on the upright plate (2). The second motor (4) is connected to the second collar (14) for transmission, and the second motor (4) drives the second collar (14) to rise or fall.

6. The lead alloy smelting apparatus according to claim 5, characterized in that: The rear drive assembly also includes a second worm (6), a second rotating shaft, a second worm wheel (8), a second gear (10), and a second rack (12); the second rotating shaft passes through the wall of the vertical plate (2) and the two are rotatably connected, the second worm wheel (8) is fixedly installed at one end of the second rotating shaft, and the second gear (10) is fixedly installed at the other end of the second rotating shaft; the second worm (6) is rotatably installed on one side wall of the vertical plate (2), the output shaft end of the second motor (4) is connected to one end of the second worm (6) for transmission, and the second worm wheel (8) meshes with the second worm (6); the second rack (12) is slidably installed on one side wall of the vertical plate (2) near the smelting furnace (17), the second rack (12) meshes with the second gear (10), and the lower end of the second rack (12) is fixedly connected to the second collar (14).

7. The lead alloy smelting apparatus according to claim 2, characterized in that: The front drive assembly includes a first telescopic member (20), which is fixedly mounted on the upright plate (2), and the output shaft end of the first telescopic member (20) is fixedly connected to the outer wall of the first collar (13); the rear drive assembly includes a second telescopic member (21), which is fixedly mounted on the upright plate (2), and the output shaft end of the second telescopic member (21) is fixedly connected to the outer wall of the second collar (14).

8. The lead alloy smelting apparatus according to claim 7, characterized in that: Both the first telescopic component (20) and the second telescopic component (21) are made of either a hydraulic cylinder or a servo electric cylinder.

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