Capacitor patch full-automatic size detection equipment

Abstract

The utility model relates to capacitor patch technical field discloses full -automatic size detection equipment of capacitor patch, including equipment steel structure base, be provided with installation casing on equipment steel structure base top, be provided with appearance detector body and thickness detector body on equipment steel structure base top, appearance detector body and thickness detector body are used respectively to detect capacitor patch, still be provided with base on equipment steel structure base top, be provided with support on base top, and be provided with storage module on support. The utility model, through vibrating disk orderly through linear feeder into full -automatic size detection equipment movement and discharge equipment module, reach detection station through the running direction of glass carousel itself, under the function cooperation of full -automatic size detection equipment appearance size detection module, full -automatic size detection equipment thickness detection module and full -automatic size detection equipment up and down opposite -firing sensor component module module, complete the measurement of thickness, length, width measurement.

Description

Technical Field

[0001] This utility model belongs to the field of capacitor patch technology, specifically, it relates to a fully automatic size detection equipment for capacitor patches. Background Technology

[0002] Fully automated dimensional inspection equipment for capacitor chips is mainly used in electronics manufacturing, semiconductors, aerospace, and scientific research. Capacitor chips used in automotive electronic systems require high reliability and stability. This fully automated dimensional inspection equipment can be used by automotive electronic component manufacturers to inspect the dimensions of capacitor chips, ensuring they meet the standards and requirements of the automotive electronics industry. In areas such as automotive engine control systems, car audio systems, and autonomous driving systems, the dimensional accuracy of capacitor chips directly affects the system's performance and reliability.

[0003] However, existing methods for testing capacitor patches often require picking them up one by one, placing them on the testing assembly, and then removing them from the assembly, which is cumbersome and time-consuming.

[0004] In view of this, this utility model is proposed. Utility Model Content

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0006] An automated capacitor chip size inspection device includes a steel structure base, a mounting housing on top of the steel structure base, a shape inspection instrument body and a thickness inspection instrument body on top of the steel structure base, which are used to inspect capacitor chips respectively. A base is also provided on top of the steel structure base, and a support is provided on top of the base. A material storage module is provided on the support, and a vibratory feeder is provided below the material storage module. A linear feeder is provided on one side of the vibratory feeder, and a hollow rotating disk is located on the side of the linear feeder away from the vibratory feeder, above the steel structure base.

[0007] In a preferred embodiment of this utility model, a transparent door is provided on one side of the mounting housing, and the transparent door is provided with control buttons, a touch screen and a display.

[0008] In a preferred embodiment of this utility model, the steel structure base of the equipment is equipped with a vibratory feeder controller and a power switch, and the vibratory feeder controller is used to control the operation of the vibratory feeder.

[0009] In a preferred embodiment of this utility model, a feeding control cylinder module is provided above the vibratory feeder. One end of the feeding control cylinder module is located below the storage module, and a guide gripper is provided at the port. A receiving tank is also provided on one side wall of the vibratory feeder. The receiving tank is located on the base. Shock-absorbing corner seats are provided around the bottom of the base. Each shock-absorbing corner seat is located above the steel structure base of the equipment.

[0010] In a preferred embodiment of this utility model, a central control reduction servo motor is provided at the bottom of the hollow rotary disk, and the central control reduction servo motor is mounted on the steel structure base of the equipment. An air blowing module installation platform assembly is also provided above the hollow rotary disk. Multiple air blowing source access modules are provided on the air blowing module installation platform assembly, and multiple air blowing modules are also provided on the hollow rotary disk in a circular arrangement.

[0011] In a preferred embodiment of the present invention, a Z-axis adjustable precision slide is provided on one side wall of the shape inspection instrument body, a Y-axis adjustable precision slide is provided below the Z-axis adjustable precision slide, and a mounting base is provided on the side of the Y-axis adjustable precision slide away from the Z-axis adjustable precision slide, and the mounting base is provided on the steel structure base of the equipment.

[0012] In a preferred embodiment of this utility model, a precision angle adjustment module is provided on one side wall of the thickness measuring instrument body, a precision Z-axis adjustment slide is provided on the side wall of the precision angle adjustment module away from the thickness measuring instrument body, a precision Y-axis adjustment slide is provided on the side of the precision Z-axis adjustment slide away from the precision angle adjustment module, and a precision X-axis motion servo module is provided on the side wall of the precision Y-axis adjustment slide away from the precision Z-axis adjustment slide.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] In this invention, surface mount capacitors are manually placed into a storage hopper in batches. The loading module of a fully automatic dimensional inspection equipment controls the feeding of a specific batch of surface mount capacitors of a particular model from the storage hopper into a vibratory feeder. The capacitors then pass through a linear feeder and enter the motion and discharge module of the fully automatic dimensional inspection equipment. Following the movement of the glass turntable, they reach the inspection station. With the coordinated functions of the external dimension detection module, the thickness detection module, and the upper and lower through-beam sensor assembly module of the fully automatic dimensional inspection equipment, the thickness, length, and width are measured. Based on the real-time dimensional data, the surface mount capacitors are promptly processed. After passing through the glass turntable, the capacitors are blown into the OK or NG receiving box of that batch using an air-blowing method.

[0015] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0016] In the attached diagram:

[0017] Figure 1 This is a partial structural diagram of the present utility model (I).

[0018] Figure 2 This is a schematic diagram of the formal structure of this utility model;

[0019] Figure 3 This is a partial (II) structural diagram of the present utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the inner cavity of the mounting housing of this utility model;

[0021] Figure 5 This is a schematic diagram of the material storage module structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the hollow rotating disk structure of this utility model;

[0023] Figure 7 This is a schematic diagram of the main structure of the shape inspection instrument of this utility model;

[0024] Figure 8 This is a schematic diagram of the thickness measuring instrument body structure of this utility model.

[0025] In the diagram: 1. Vibratory feeder controller; 2. Control buttons; 3. Touch screen; 4. Display; 5. Power switch; 6. Steel structure base of the equipment; 7. Transparent door; 8. Material storage module; 9. Material feeding control cylinder module; 10. Vibratory feeder; 11. Receiving tank; 12. Shock-absorbing angle seat; 13. Base; 14. Linear feeder; 15. Central control geared servo motor; 16. Hollow rotary disc; 17. Optical glass turntable; 18. Air blowing module; 19. Air blowing air source access module; 20. Air blowing module mounting platform assembly; 21. Shape inspection instrument body; 22. Z-axis adjustable precision slide; 23. Y-axis adjustable precision slide; 24. Mounting base; 25. Thickness inspection instrument body; 26. Angle adjustment precision module; 27. X-axis motion servo module; 28. Mounting housing. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0027] like Figures 1 to 8As shown, the fully automatic capacitor patch size inspection equipment includes a steel structure base 6, a mounting housing 28 on top of the steel structure base 6, a shape inspection instrument body 21 and a thickness inspection instrument body 25 on top of the steel structure base 6, which are used to inspect capacitor patches respectively. A base 13 is also provided on top of the steel structure base 6, a bracket is provided on top of the base 13, and a material storage module 8 is provided on the bracket. A vibratory feeder 10 is provided below the material storage module 8. A linear feeder 14 is provided on one side of the vibratory feeder 10. A hollow rotary disk 16 is located on the side of the linear feeder 14 away from the vibratory feeder 10, and the hollow rotary disk 16 is located above the steel structure base 6. The material is transferred via a linear feeder 14 to the optical glass turntable 17. The central control geared servo motor 15 is controlled to move the optical glass turntable 17, ensuring that the capacitor patch can reach the required inspection station. The shape inspection instrument body 21 and the thickness inspection instrument body can then inspect the capacitor patch, thus enabling the measurement of the thickness, length, and width of the capacitor patch.

[0028] In a specific embodiment, a viewing door 7 is provided on one side of the mounting housing 28, and the viewing door 7 is equipped with control buttons 2, a touch screen 3, and a display 4. In this configuration, the front components of the mounting housing 28 are defined.

[0029] Furthermore, a vibratory feeder controller 1 and a power switch 5 are installed on the steel structure base 6 of the equipment. The vibratory feeder controller 1 is used to control the operation of the vibratory feeder 10. In this setup, the installation positions of the vibratory feeder controller 1 and the power switch 5 are determined.

[0030] Furthermore, a feeding control cylinder module 9 is installed above the vibratory feeder 10. One end of the feeding control cylinder module 9 is located below the material storage module 8, and a guide gripper is provided at the port. A receiving tank 11 is also provided on one side wall of the vibratory feeder 10, and the receiving tank 11 is mounted on the base 13. Vibration damping angle seats 12 are provided around the bottom of the base 13, and each vibration damping angle seat 12 is located above the steel structure base 6 of the equipment. This configuration ensures that the vibratory feeder 10 can vibrate.

[0031] Furthermore, a centrally controlled geared servo motor 15 is installed at the bottom of the hollow rotary disk 16, and the centrally controlled geared servo motor 15 is mounted on the steel structure base 6 of the equipment. An air-blowing module mounting platform assembly 20 is also installed above the hollow rotary disk 16, and multiple air-blowing source access modules 19 are installed on the air-blowing module mounting platform assembly 20. Multiple air-blowing modules 18 are also installed on the hollow rotary disk 16 in a circumferentially distributed manner. This setup ensures that the subsequent processing of the surface-mount capacitors is completed promptly based on the measured real-time dimensional data. The surface-mount capacitors are operated via the optical glass turntable 17, which controls the air-blowing modules 18, enabling the air-blowing modules 18 to blow air. The blown air passes through the air-blowing source access modules 19 and is then blown onto the capacitor surface-mount. Therefore, the batch of capacitor surface-mounts can be blown into the OK or NG receiving box separately using air-blowing.

[0032] like Figures 1 to 3 As shown, furthermore, a Z-axis adjustment precision slide 22 is provided on one side wall of the shape inspection instrument body 21, and a Y-axis adjustment precision slide 23 is provided below the Z-axis adjustment precision slide 22. A mounting base 24 is provided on the side of the Y-axis adjustment precision slide 23 away from the Z-axis adjustment precision slide 22, and the mounting base 24 is mounted on the equipment steel structure base 6. In this configuration, the components of the shape inspection instrument body 21 are defined, ensuring that it can be adjusted.

[0033] like Figures 1 to 3 As shown, furthermore, an angle adjustment precision module 26 is provided on one side wall of the thickness measuring instrument body 25. A Z-axis adjustment precision slide 22 is provided on the side wall of the angle adjustment precision module 26 away from the thickness measuring instrument body 25. A Y-axis adjustment precision slide 23 is provided on the side wall of the Z-axis adjustment precision slide 22 away from the angle adjustment precision module 26. An X-axis motion servo module 27 is provided on the side wall of the Y-axis adjustment precision slide 23 away from the Z-axis adjustment precision slide 22. This configuration defines the components of the thickness measuring instrument body 25, ensuring its adjustability.

[0034] The implementation principle of the fully automated capacitor patch size detection equipment in this embodiment is as follows:

[0035] First, the workers place the capacitor patches into the storage module 8. When the patches are placed and testing is required, the feeding control cylinder module 9 is activated to open the grippers, allowing the capacitor patches in the storage module 8 to fall onto the vibratory feeder 10. The vibratory feeder 10 adjusts the vibration frequency and amplitude according to the size and weight of the capacitor patches, ensuring fast and accurate feeding and preventing jamming or stacking, thus ensuring feeding stability. Simultaneously, the vibratory feeder 10 vibrates the capacitor patches onto the linear feeder 14 for transmission. The data is transferred to the optical glass turntable 17 and controlled by the central control reduction servo motor 15, which moves the optical glass turntable 17. This ensures that the capacitor patch can reach the required inspection station. At this time, the shape inspection instrument body 21 and the thickness inspection instrument body can respectively inspect the capacitor patch, thus completing the measurement of the thickness, length and width of the capacitor patch. Based on the real-time dimensional data, the subsequent processing of the patch capacitor is completed in a timely manner. The patch capacitor runs through the optical glass turntable 17, which controls the air blowing module 18 to blow air. The blown air passes through the air blowing air source access module 19 and blows onto the capacitor patch. Therefore, the batch of capacitor patches can be blown into the OK or NG receiving box by air blowing.

Claims

1. A fully automatic dimensional inspection device for capacitor patch panels, comprising a steel structure base (6), characterized in that, An installation housing (28) is provided above the steel structure base (6) of the equipment. A shape detector body (21) and a thickness detector body (25) are provided above the steel structure base (6). The shape detector body (21) and the thickness detector body (25) are used to detect capacitor chips respectively. A base (13) is also provided above the steel structure base (6). A bracket is provided above the base (13), and a storage module (8) is provided on the bracket. A vibratory feeder (10) is provided below the storage module (8). A linear feeder (14) is provided on one side of the vibratory feeder (10). A hollow rotating disk (16) is located on the side of the linear feeder (14) away from the vibratory feeder (10). The hollow rotating disk (16) is located above the steel structure base (6) of the equipment.

2. The fully automatic capacitor patch size inspection equipment according to claim 1, characterized in that, A transparent door (7) is provided on one side of the mounting housing (28), and the transparent door (7) is provided with control buttons (2), a touch screen (3) and a display (4).

3. The fully automatic capacitor patch size inspection equipment according to claim 1, characterized in that, The equipment's steel structure base (6) is equipped with a vibratory feeder controller (1) and a power switch (5). The vibratory feeder controller (1) is used to control the vibratory feeder (10) to run.

4. The fully automatic capacitor patch size inspection equipment according to claim 3, characterized in that, A feeding control cylinder module (9) is provided above the vibratory feeder (10). One end of the feeding control cylinder module (9) is located below the storage module (8), and a guide gripper is provided at the port. A receiving tank (11) is also provided on one side wall of the vibratory feeder (10). The receiving tank (11) is located on the base (13). Shock-absorbing corner seats (12) are provided around the bottom of the base (13). Each shock-absorbing corner seat (12) is located above the steel structure base (6) of the equipment.

5. The fully automatic capacitor patch size inspection equipment according to claim 1, characterized in that, The hollow rotary disk (16) is equipped with a central control deceleration servo motor (15) at the bottom. The central control deceleration servo motor (15) is mounted on the steel structure base (6) of the equipment. An air blowing module installation platform assembly (20) is also provided above the hollow rotary disk (16). Multiple air blowing source access modules (19) are provided on the air blowing module installation platform assembly (20). Multiple air blowing modules (18) are also provided on the hollow rotary disk (16) in a circular arrangement.

6. The fully automatic capacitor patch size inspection equipment according to claim 1, characterized in that, The shape inspection instrument body (21) is provided with a Z-axis adjustment precision slide (22) on one side wall, and a Y-axis adjustment precision slide (23) is provided below the Z-axis adjustment precision slide (22). A mounting base (24) is provided on the side of the Y-axis adjustment precision slide (23) away from the Z-axis adjustment precision slide (22). The mounting base (24) is provided on the equipment steel structure base (6).

7. The fully automatic capacitor patch size inspection equipment according to claim 1, characterized in that, An angle adjustment precision module (26) is provided on one side wall of the thickness measuring instrument body (25). A Z-axis adjustment precision slide (22) is provided on the side wall of the angle adjustment precision module (26) away from the thickness measuring instrument body (25). A Y-axis adjustment precision slide (23) is provided on the side wall of the Z-axis adjustment precision slide (22) away from the angle adjustment precision module (26). An X-axis motion servo module (27) is provided on the side wall of the Y-axis adjustment precision slide (23) away from the Z-axis adjustment precision slide (22).

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