A kind of automatic assembly of automobile wiper motor worm wheel and gland assembly equipment

Abstract

The utility model discloses a kind of automobile wiper motor worm wheel automatic assembly and gland assembly equipment, including belt mechanism, motor carrying tray, worm wheel feeding mechanism, worm wheel clamping assembly mechanism, gland positioning rotary mechanism, gland gluing mechanism, gland clamping preassembly mechanism, motor laser coding mechanism, gland press-fitting mechanism, elastic baffle automatic assembly mechanism, equipment rack, worm wheel shaft pressure elastic baffle ring mechanism and oil injection photographing detection and rejection mechanism;The utility model design has a series of mechanisms, realizes the assembly process of automation, high efficiency, these mechanisms cooperate with each other, ensure the accuracy and stability of assembly, equipment overall structure is compact, small space is occupied, production efficiency is high, this efficient space utilization and quick production capacity, for improving the overall efficiency of production line has important significance, and equipment only needs a worker to complete the placement of parts, the rest detection and assembly work are all completed by equipment automatically.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing technology, and in particular to an automatic assembly equipment for the worm gear of an automotive wiper motor and a cover assembly equipment. Background Technology

[0002] The windshield wiper assembly is an important component in automobiles. It provides the power for the wiper blades to wipe and clean the windshield. It is a crucial core component of the entire windshield wiper assembly and an essential part of the car.

[0003] Currently, during the assembly of motor worm gears, if the assembly process layout is unreasonable, it will cause damage to the worm gear teeth. If the lubrication method and position of the motor worm gear and worm are unreasonable, it will affect the lubrication effect of the motor, as well as the performance and life of the motor product. If the glue application and pressing method of the cover are unreasonable, it will affect the appearance of the product and the fastening performance and waterproof effect of the cover. Utility Model Content

[0004] The purpose of this invention is to provide an automatic assembly equipment for the worm gear of an automotive wiper motor and a cover assembly equipment to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic assembly and cap assembly device for automotive wiper motor worm gears, including a machine frame, on which are provided a belt mechanism, a motor transport tray, a worm gear feeding mechanism, a worm gear clamping assembly mechanism, a cap positioning and rotating mechanism, a cap gluing mechanism, a cap clamping pre-assembly mechanism, a motor laser marking mechanism, a cap pressing mechanism, a spring-loaded automatic assembly mechanism, a worm gear shaft pressing elastic retaining ring mechanism, and a lifting and positioning mechanism. The lifting and positioning mechanism includes a lifting cylinder, which is fixedly connected to the machine frame. A sixth mounting plate is fixedly connected to the output end of the lifting cylinder. A bracket is fixedly connected to the sixth mounting plate. An air pipe connector is fixedly connected to one outer wall of the sixth mounting plate. A guide shaft is sleeved on the sixth mounting plate.

[0006] As a further technical solution of this utility model, the worm gear feeding mechanism includes a first column, which is fixedly connected to the equipment frame. A first rodless cylinder is fixedly connected to the first column. A grooved plate is fixedly connected to the output end of the first rodless cylinder. An oil injection plate is fixedly connected to the grooved plate. A corrugated washer is provided on the oil injection plate. An oil injection hole is opened on one outer wall of the oil injection plate. A vertical plate is fixedly connected to the upper surface of the oil injection plate. A reinforcing rib is fixedly connected to one outer wall of the vertical plate. The vertical plate and the reinforcing rib are fixedly connected to the equipment frame. A first cylinder is provided at the top of the grooved plate and is fixedly connected to the equipment frame. A first lifting cylinder is fixedly connected to the output end of the first cylinder. A feeding plate is fixedly connected to the output end of the first lifting cylinder.

[0007] As a further technical solution of this utility model, the worm gear clamping assembly mechanism includes a base plate, which is fixedly connected to the equipment frame. A first mounting plate is fixedly connected to the base plate. A second rodless cylinder and a drag chain are fixedly connected to one outer wall of the first mounting plate. A second lifting cylinder is fixedly connected to the output end of the second rodless cylinder. A rotary cylinder is fixedly connected to the output end of the second lifting cylinder. A first gripper is fixedly connected to the output end of the rotary cylinder.

[0008] As a further technical solution of this utility model, the cap positioning and rotating mechanism includes a second motor, the output end of the second motor is sleeved with a transmission belt, a positioning fixture is fixedly connected to the transmission belt, a cap body is fixedly connected to the positioning fixture, and a second cylinder is fixedly connected to the equipment frame at the position corresponding to the positioning fixture.

[0009] As a further technical solution of this utility model, the capping adhesive applicator includes a third mounting plate, a first servo motor is fixedly connected to the third mounting plate, an adhesive applicator is fixedly connected to the output end of the first servo motor, an adhesive applicator needle is fixedly connected to the output end of the adhesive applicator, and a second mounting plate is fixedly connected to one side of the outer wall of the first servo motor.

[0010] As a further technical solution of this utility model, the cap clamping pre-assembly mechanism includes a six-axis robot, a clamping cylinder is fixedly connected to the six-axis robot, and a second gripper is fixedly connected to the output end of the clamping cylinder.

[0011] As a further technical solution of this utility model, the cap pressing mechanism includes a second column, which is fixedly connected to the equipment frame. A third cylinder is fixedly connected to the second column, and a connector is fixedly connected to the output end of the third cylinder. An upper plate is fixedly connected to the connector, and a first spring and an inclined plate are fixedly connected to the upper plate. A bearing is provided at the bottom end of the upper plate.

[0012] As a further technical solution of this utility model, the automatic assembly mechanism of the spring stop includes a flange divider, a second servo motor is fixedly connected to the flange divider, a positioning column is fixedly connected to the output end of the flange divider, a horizontal moving cylinder is provided at the top of the flange divider, and both the flange divider and the horizontal moving cylinder are fixedly connected to the equipment frame. A vertical moving cylinder is fixedly connected to the horizontal moving cylinder, and a fourth cylinder is fixedly connected to the output end of the vertical moving cylinder.

[0013] As a further technical solution of this utility model, the worm gear shaft pressing elastic retaining ring mechanism includes a third column, which is fixedly connected to the equipment frame. A fifth cylinder is fixedly connected to the third column, and a first pressure head is fixedly connected to the output end of the fifth cylinder. A positioning shaft is provided at one end of the first pressure head, and a second pressure head is fixedly connected to one end of the positioning shaft. A seventh cylinder is fixedly connected to the second pressure head, and a fourth mounting plate is fixedly connected to the seventh cylinder. A pad is fixedly connected to the fourth mounting plate. A second guide rail and a sixth cylinder are fixedly connected to the third column. A first guide rail is slidably connected to the second guide rail, and the output end of the sixth cylinder is fixedly connected to the first guide rail. The first pressure head is slidably connected to the first guide rail.

[0014] As a further technical solution of this utility model, the equipment frame is provided with an oil injection photograph detection and rejection mechanism and an electric oil injection mechanism. The oil injection photograph detection and rejection mechanism includes a third rodless cylinder, which is fixedly connected to the equipment frame. An eighth cylinder is fixedly connected to the output end of the third rodless cylinder, and a third gripper is fixedly connected to the output end of the eighth cylinder. The electric oil injection mechanism includes a fifth mounting plate, which is fixedly connected to the equipment frame. An electric plug, an oil injection valve, a push rod, and an oil injection nozzle are fixedly connected to the fifth mounting plate. A second spring is sleeved on the push rod.

[0015] Compared with existing technologies, the beneficial effects achieved by this utility model are as follows: This utility model is designed with a series of mechanisms to realize an automated and efficient assembly process. These mechanisms cooperate with each other to ensure the accuracy and stability of the assembly. The overall structure of the equipment is compact, occupies little space, and has high production efficiency. This efficient space utilization and rapid production capacity are of great significance for improving the overall efficiency of the production line. Moreover, the equipment only requires one worker to complete the placement of parts, while the rest of the inspection and assembly work is completed automatically by the equipment. This high degree of automation not only reduces the labor intensity of workers but also improves the safety and stability of production. During the assembly process, the equipment uses camera photography and other technical means to monitor key parts such as the windshield washer, oil injection effect, and glue application effect in real time, effectively preventing the omission of parts and the outflow of defective products. The equipment uses a high-precision photographic inspection system to monitor and evaluate the oil injection and glue application effect in real time, ensuring the quality and performance of the product. In summary, this automatic assembly and cap assembly equipment for automotive wiper motor worm gears has significant advantages in terms of mechanism design, production efficiency, degree of automation, anti-missing inspection, and oil injection and glue application effect inspection. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the motor transport tray of this utility model;

[0019] Figure 3 This is a schematic diagram of the worm gear feeding mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the worm gear clamping assembly mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the cap positioning and rotating mechanism of this utility model;

[0022] Figure 6 This is a schematic diagram of the capping and adhesive application mechanism of this utility model;

[0023] Figure 7 This is a schematic diagram of the pre-installed clamping mechanism for the cap of this utility model.

[0024] Figure 8 This is a schematic diagram of the structure of the motor laser marking mechanism of this utility model;

[0025] Figure 9 This is a schematic diagram of the cap pressing mechanism of this utility model;

[0026] Figure 10 This is a structural schematic diagram of the automatic assembly mechanism for the spring stop of this utility model.

[0027] Figure 11 This is a schematic diagram of the worm gear shaft compression elastic retaining ring mechanism of this utility model;

[0028] Figure 12 This is a schematic diagram of the oil injection photograph detection and rejection mechanism of this utility model;

[0029] Figure 13 This is a schematic diagram of the structure of the electrically powered oil injection mechanism of this utility model;

[0030] Figure 14 This is a schematic diagram of the lifting and positioning mechanism of this utility model;

[0031] Figure 15 A schematic diagram of the structure of the automotive windshield wiper motor assembled according to this utility model;

[0032] Figure 16 Schematic diagram of the worm gear shaft compression elastic retaining ring before and after installation;

[0033] Figure 17 This is a schematic diagram of the assembly structure of the worm gear structure and the wave washer.

[0034] In the diagram: 1. Belt conveyor mechanism; 2. Motor-driven pallet; 3. Worm gear feeding mechanism; 31. First column; 32. First rodless cylinder; 33. Oil injection hole; 34. Wave-shaped washer; 35. Oil injection plate; 36. Vertical plate; 37. First lifting cylinder; 38. Reinforcing rib; 39. First cylinder; 310. Feeding plate; 311. Channel plate; 4. Worm gear clamping assembly mechanism; 41. Second lifting cylinder; 42. Second rodless cylinder; 43. First mounting plate; 44. Rotary cylinder; 45. First gripper; 46. Cable chain; 47. Base plate; 5. Pressure cap positioning and rotating mechanism; 51. 52. Positioning fixture; 53. Transmission belt; 54. Second cylinder; 55. Cover body; 6. Second motor; 7. Cover gluing mechanism; 61. Gluing needle; 62. Gluing device; 63. Second mounting plate; 64. First servo motor; 65. Third mounting plate; 7. Cover clamping pre-assembly mechanism; 71. Six-axis robot; 72. Clamping cylinder; 73. Second gripper; 8. Motor laser marking mechanism; 9. Cover pressing mechanism; 91. Second column; 92. First spring; 93. Upper plate; 94. Third cylinder; 95. Connector; 96. Slanted panel; 97. Bearing; 10. 101. Automatic assembly mechanism with spring stop; 102. Second servo motor; 103. Flange divider; 104. Positioning column; 105. Fourth cylinder; 106. Up-down movement cylinder; 107. Horizontal movement cylinder; 108. Equipment frame; 12. Worm gear shaft pressing elastic retaining ring mechanism; 129. Fifth cylinder; 120. Third column; 121. Sixth cylinder; 122. First guide rail; 123. Second guide rail; 124. First pressure head; 125. Positioning shaft; 126. Pad; 127. Fourth mounting plate; 128. Seventh cylinder; 129. Second pressure head; 120. Oil injection pad. 131. Inspection and rejection mechanism; 132. Third gripper; 133. Eighth cylinder; 134. Third rodless cylinder; 15. Electrically powered oil injection mechanism; 16. Electrical plug; 17. Oil injection valve; 18. Fifth mounting plate; 19. Top rod; 10. Oil injection nozzle; 111. Second spring; 12. Lifting and positioning mechanism; 132. Bracket; 133. Sixth mounting plate; 144. Lifting cylinder; 155. Guide shaft; 16. Air pipe connector; 17. O-ring; 18. Flat washer; 19. Elastic retaining ring body; 10. Upper shaft; 111. Worm gear body; 12. Lower shaft. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0036] Please see the appendix Figure 1 - Appendix Figure 17This utility model provides an embodiment of an automatic assembly and cap assembly device for automotive wiper motor worm gears, comprising a machine frame 11. The machine frame 11 is equipped with a belt mechanism 1, a motor transport tray 2, a worm gear feeding mechanism 3, a worm gear clamping assembly mechanism 4, a cap positioning and rotating mechanism 5, a cap gluing mechanism 6, a cap clamping pre-assembly mechanism 7, a motor laser marking mechanism 8, a cap pressing mechanism 9, a spring-loaded automatic assembly mechanism 10, a worm gear shaft pressing elastic retaining ring mechanism 12, and a lifting and positioning mechanism 15. The lifting and positioning mechanism 15 includes a lifting cylinder 153, which is fixedly connected to the machine frame 11. The output end of the lifting cylinder 153 is fixedly connected to... The sixth mounting plate 152 has a bracket 151 fixedly connected to it. An air pipe connector 155 is fixedly connected to one outer wall of the sixth mounting plate 152. A guide shaft 154 is sleeved on the sixth mounting plate 152. The bracket 151 supports the motor-carrying pallet 2. A lifting cylinder 153 is used to lift and position the bracket 151. The air pipe connector 155 is used to connect to a compressed air source. The guide shaft 154 is used to guide the movement of the sixth mounting plate 152. The worm gear feeding mechanism 3 includes a first column 31, which is fixedly connected to the equipment frame 11. A first rodless cylinder 32 is fixedly connected to the first column 31. The output end of the first rodless cylinder 32 is fixedly connected to... A channel plate 311 is provided, and an oil injection plate 35 is fixedly connected to the channel plate 311. A corrugated washer 34 is provided on the oil injection plate 35. An oil injection hole 33 is opened on one outer wall of the oil injection plate 35. A vertical plate 36 is fixedly connected to the upper surface of the oil injection plate 35. A reinforcing rib 38 is fixedly connected to one outer wall of the vertical plate 36. The vertical plate 36 and the reinforcing rib 38 are fixedly connected to the equipment frame 11. A first cylinder 39 is provided at the top of the channel plate 311 and is fixedly connected to the equipment frame 11. A first lifting cylinder 37 is fixedly connected to the output end of the first cylinder 39. A feeding plate 310 is fixedly connected to the output end of the first lifting cylinder 37. The worm gear feeding mechanism 3 operates according to the following logic. The process involves manually threading the corrugated washer 34 onto the lower shaft 111 of the worm gear, then placing it on the grooved plate 311. The first lifting cylinder 37 then pushes the feeding plate 310 downwards, and the first cylinder 39 moves the worm gear and corrugated washer 34 to the oiling position for oiling the lower shaft 111 of the worm gear. The oiling plate 35 has an oiling hole 33, and oil is added to this position through the oiling system. When a row of worm gears is used up, the first rodless cylinder 32 automatically switches the worm gear placement position without manual intervention. The upright plate 36 and the reinforcing rib 38 are installed with the equipment frame 11, the first cylinder 39 is also installed with the equipment frame 11, and the first column 31 is installed and fixed with the equipment frame 11.The worm gear clamping assembly mechanism 4 includes a base plate 47, which is fixedly connected to the equipment frame 11. A first mounting plate 43 is fixedly connected to the base plate 47. A second rodless cylinder 42 and a cable chain 46 are fixedly connected to one outer wall of the first mounting plate 43. A second lifting cylinder 41 is fixedly connected to the output end of the second rodless cylinder 42. A rotary cylinder 44 is fixedly connected to the output end of the second lifting cylinder 41. A first gripper 45 is fixedly connected to the output end of the rotary cylinder 44. After the worm gear is oiled on the worm gear feeding mechanism 3, the mechanism clamps and rotates the worm gear and the wave pad through the first gripper 45 via the rotary cylinder 44 to complete the clamping of the lower worm shaft 11. 1. Inject oil once, then move horizontally above the motor assembly position via the second rodless cylinder 42. Then, move downwards via the second lifting cylinder 41 to install the worm gear and wave pad into the motor reducer housing to complete the worm gear assembly. The first mounting plate 43 is the mounting plate for fixing the rodless cylinder. The base plate 47 is fixed to the equipment frame 11. The drag chain 46 serves to fix the cylinder and sensor cable. The cap positioning and rotating mechanism 5 includes a second motor 55. A transmission belt 52 is sleeved on the output end of the second motor 55. A positioning fixture 51 is fixedly connected to the transmission belt 52. A cap body 54 is fixedly connected to the positioning fixture 51. Corresponding positioning fixtures are located on the equipment frame 11. A second cylinder 53 is fixedly connected to the tooling 51. A second motor 55 drives the positioning tooling 51 and the cap body 54 to rotate via a transmission belt 52. The second cylinder 53 completes the precise positioning of the tooling after it rotates into place. The cap gluing mechanism 6 includes a third mounting plate 65. A first servo motor 64 is fixedly connected to the third mounting plate 65. A gluing device 62 is fixedly connected to the output end of the first servo motor 64. A gluing needle 61 is fixedly connected to the output end of the gluing device 62. A second mounting plate 63 is fixedly connected to the outer wall of one side of the first servo motor 64. When the cap rotates to the gluing position in the cap positioning rotation mechanism 5, the four-axis robot drives the gluing device to apply the glue. The glue applicator 62, under the action of the first servo motor 64, applies glue from the glue applicator needle 61 to the cap within one revolution. The glue application effect is photographed and detected by the camera. The third mounting plate 65 is a fixed mounting plate connected to the four-axis robot, and the second mounting plate 63 is a fixed plate for fixing the glue applicator robot. The cap clamping pre-assembly mechanism 7 includes a six-axis robot 71, on which a clamping cylinder 72 is fixedly connected. The output end of the clamping cylinder 72 is fixedly connected to a second gripper 73. This mechanism is responsible for placing the glued cap onto the motor. The six-axis robot 71 is the execution power mechanism, and the clamping cylinder 72 completes the gripping and placement of the cap through the second gripper 73.The cap pressing mechanism 9 includes a second column 91, which is fixedly connected to the equipment frame 11. A third cylinder 94 is fixedly connected to the second column 91. A connector 95 is fixedly connected to the output end of the third cylinder 94. An upper plate 93 is fixedly connected to the connector 95. A first spring 92 and a sloping plate 96 are fixedly connected to the upper plate 93. A bearing 97 is provided at the bottom end of the upper plate 93. The cap pressing mechanism 9 is a mechanism for fastening the cap onto the motor. When the motor-carrying tray 2 moves under this mechanism, it is lifted and fixed. After the positioning mechanism 15 is positioned, it moves downwards via the third cylinder 94 and the connector 95. When it presses against the upper plate 93, it drives the five inclined plates 96 downwards to contact the pressure cover on the motor. The third cylinder 94 continues to move downwards. When a certain pressure is reached, the four first springs 92 are compressed. At the same time, the inclined plates 96 press against the five bearings 97 and retract the five pressure legs towards the inside of the motor until the pressure cover and motor are pressed and fastened. After completion, the third cylinder 94 retracts, and the second column 91 is connected and fixed to the equipment frame 11. The automatic assembly mechanism 10 for spring-loaded gears includes a flange divider 102, a second servo motor 101 fixedly connected to the flange divider 102, a positioning post 103 fixedly connected to the output end of the flange divider 102, a horizontal moving cylinder 106 provided at the top of the flange divider 102, and both the flange divider 102 and the horizontal moving cylinder 106 fixedly connected to the equipment frame 11. A vertical moving cylinder 105 is fixedly connected to the horizontal moving cylinder 106, and the output end of the vertical moving cylinder 105 is fixedly connected to... There is a mechanism for delivering the sealing ring, flat gasket, and elastic retaining ring to the positioning shaft 127 via the fourth cylinder 104. The sealing ring, flat gasket, and elastic retaining ring assembly is manually placed onto the ten positioning columns 103, rotated by the flange divider 102 under the rotation of the second servo motor 101, and clamped by the fourth cylinder 104. It is then raised and lowered by the up-and-down movement cylinder 105, and then moved to the positioning shaft 127 by the horizontal movement cylinder 106 and placed there. The fourth cylinder 104 is fixed to the equipment frame 11.The worm gear shaft pressing elastic retaining ring mechanism 12 includes a third column 122, which is fixedly connected to the equipment frame 11. A fifth cylinder 121 is fixedly connected to the third column 122. A first pressing head 126 is fixedly connected to the output end of the fifth cylinder 121. A positioning shaft 127 is provided at one end of the first pressing head 126. A second pressing head 1211 is fixedly connected to one end of the positioning shaft 127. A seventh cylinder 1210 is fixedly connected to the second pressing head 1211. A fourth mounting plate 129 is fixedly connected to the seventh cylinder 1210. A pad 128 is fixedly connected to the fourth mounting plate 129. A second guide rail 125 and a sixth cylinder 123 are fixedly connected to the third column 122. A first guide rail 124 is slidably connected to the second guide rail 125. The output end of the sixth cylinder 123 is fixedly connected to the first guide rail 124. The first pressing head 126 is slidably connected to the first guide rail 124. The main function of this mechanism is... The purpose of this mechanism is to simultaneously press the sealing ring, flat washer, and elastic retaining ring on the worm gear shaft into the worm gear shaft, thereby fixing the worm gear shaft to the motor reducer housing. The fifth cylinder 121 is the power mechanism that pushes the sealing ring, flat washer, and elastic retaining ring into the worm gear shaft. The first pressing head 126 is the power shaft for pressing in. The positioning shaft 127 is used for positioning the sealing ring, flat washer, and elastic retaining ring. The first guide rail 124 is the guide mechanism for vertical movement. The sixth cylinder 123 is the power cylinder for the front and rear positions of the pressing mechanism. The second guide rail 125 is the guide mechanism for front and back movement. The third column 122 is a fixed column connected to the equipment frame 11. The seventh cylinder 1210 is the power source supporting the upper end face of the motor worm gear. The second pressing head 1211 is a support block. The fourth mounting plate 129 is the mounting plate for the upper cylinder. The pad plate 128 is the height adjustment plate for fixing the upper cylinder mounting plate to the equipment frame 11. This mechanism is connected and fixed to the equipment frame 11.The equipment frame 11 is equipped with an oil injection photographic detection and rejection mechanism 13 and an energized oil injection mechanism 14. The oil injection photographic detection and rejection mechanism 13 includes a third rodless cylinder 133, which is fixedly connected to the equipment frame 11. An eighth cylinder 132 is fixedly connected to the output end of the third rodless cylinder 133, and a third gripper 131 is fixedly connected to the output end of the eighth cylinder 132. The energized oil injection mechanism 14 includes a fifth mounting plate 143. 3. Fixedly connected to the equipment frame 11, the fifth mounting plate 143 is fixedly connected to a power plug 141, an oil injection valve 142, a push rod 144, and an oil injection nozzle 145. A second spring 146 is sleeved on the push rod 144. After the motor is oiled, the motor transport tray 2 moves to the bottom of the mechanism and is lifted by the lifting mechanism. A camera is used to take pictures to check whether the oiling effect meets the requirements. If it does, the next process continues. If it does not meet the requirements, the mechanism removes the motor from the collection point. The mechanism works as follows: the eighth cylinder 132 drives the third gripper 131 to clamp the motor, and the third rodless cylinder 133 moves to the centralized processing area. The third rodless cylinder 133 is connected and fixed to the equipment frame 11. The main function of the energized oil injection mechanism 14 is to inject oil while energizing and rotating the worm gear after it is installed in the motor reducer housing. The purpose is to lubricate the tooth surfaces of the worm gear and the contact points between the worm gear and the spring plate. After the motor reaches the bottom of the station, the lifting and positioning mechanism 15 lifts the motor and the tray. The motor automatically rotates after being contacted by the energized plug 141. At the same time, the push rod 144 presses against the worm gear under the pressure of the second spring 146. During the rotation of the motor, the worm gear and the push rod 144 naturally assemble and adhere to the worm gear if they are not properly assembled at the upper station. During the rotation of the motor, the oil injection valve 142 and the oil injection nozzle 145 simultaneously complete the oil injection. The fifth mounting plate 143 is fixed to the equipment frame 11.

[0037] Working Principle: This utility model consists of a belt mechanism 1, a motor-carrying tray 2, a worm gear feeding mechanism 3, a worm gear clamping and assembly mechanism 4, a cap positioning and rotating mechanism 5, a cap gluing mechanism 6, a cap clamping and pre-assembly mechanism 7, a motor laser marking mechanism 8, a cap pressing mechanism 9, a spring-loaded automatic assembly mechanism 10, an equipment frame 11, a worm gear shaft pressing elastic retaining ring mechanism 12, an oil injection, photographic detection and rejection mechanism 13, an energized oil injection mechanism 14, a lifting and positioning mechanism 15, and an electrical control system. The motor-carrying tray 2 provides the mechanism for the motor to move on the production line. This motor-carrying tray 2 moves and circulates repeatedly on the belt mechanism 1. The worm gear structure includes a worm gear body 110, on which an upper shaft 19 and a lower shaft 11 are mounted. 1. An O-ring 16, a flat washer 17, and an elastic retaining ring body 18 are fitted onto the lower shaft 111. When using this utility model for automatic assembly of the worm gear and cover assembly of an automotive wiper motor, the motor transport tray 2 enters from the upper station and is positioned at the worm gear assembly mechanism. It is then lifted and positioned by the lifting and positioning mechanism 15, awaiting assembly. The worm gear and the valve washer are then manually installed and fed into place by the worm gear feeding mechanism 3, and oil is injected into the worm gear. The worm gear clamping and assembly mechanism 4 clamps and rotates the worm gear to inject oil into the lower shaft 111 of the worm gear for one revolution before moving it to the top of the motor. At the same time, a camera takes pictures to check whether the valve washer is missing and whether the oil injection effect is up to standard. Then, it is installed downwards into the motor housing. If it is not up to standard, an alarm is triggered. After the worm gear is installed, the motor transport tray 2 moves to the energized injection position. The oiling mechanism 14 is lifted and positioned by the lifting and positioning mechanism 15. Then, the motor is powered on to rotate, and oil is injected into the worm gear and the upper surface of the worm gear slide. After the motor-carrying pallet 2 is oiled, it moves to the oiling photo inspection and rejection mechanism 13, and is lifted and positioned by the lifting and positioning mechanism 15. At the same time, the oiling effect is photographed and inspected. If the oiling effect is not qualified, it is rejected by the oiling photo inspection and rejection mechanism 13 and sent to the off-line for centralized processing. If the effect meets the requirements, it continues to move forward to the next station. After the oiling photo inspection, the motor-carrying pallet 2 moves to the pressing elastic retaining ring station. At this time, the worm gear shaft pressing elastic retaining ring mechanism 12 completes the pressing of the elastic retaining ring. The elastic retaining ring has been pre-positioned on the rotating mechanism by manual operation and is automatically placed into the pressing spring by the robot arm. After the elastic retaining ring assembly is pressed onto the positioning shaft, the motor transport tray 2 continues to move to the pre-installed cap station, where it is lifted and positioned by the lifting and positioning mechanism 15. Simultaneously, a six-axis robot pre-installs the cap, pre-applied with adhesive, onto the motor. Manually, the cap is placed on the cap positioning and rotating mechanism 5, and a four-axis robot drives the cap adhesive application mechanism 6 to apply adhesive. The adhesive application effect is then photographed and inspected. This part of the process is parallel to the motor assembly. The motor transport tray 2 moves to the cap pressing mechanism 9, where it is lifted and positioned by the lifting and positioning mechanism 15. The cap pressing mechanism 9 then moves downwards to complete the cap pressing. The motor transport tray 2 continues to move to the motor laser marking mechanism 8, where it is lifted and positioned by the lifting and positioning mechanism 15 to complete the laser marking.Finally, the motor carries pallet 2 into the next device.

[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0039] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic assembly and capping assembly device for automotive wiper motor worm gears, comprising a machine frame (11), characterized in that: The equipment frame (11) is provided with a belt mechanism (1), a motor carrying tray (2), a worm gear feeding mechanism (3), a worm gear clamping assembly mechanism (4), a cap positioning and rotating mechanism (5), a cap gluing mechanism (6), a cap clamping pre-assembly mechanism (7), a motor laser marking mechanism (8), a cap pressing mechanism (9), a spring-loaded automatic assembly mechanism (10), a worm gear shaft pressing elastic retaining ring mechanism (12), and a lifting and positioning mechanism (15). The lifting and positioning mechanism (15) includes a lifting cylinder (153), and the lifting cylinder (153) is fixedly connected to the equipment frame (11). The output end of the lifting cylinder (153) is fixedly connected to a sixth mounting plate (152). A bracket (151) is fixedly connected to the sixth mounting plate (152). An air pipe connector (155) is fixedly connected to one side of the outer wall of the sixth mounting plate (152). A guide shaft (154) is sleeved on the sixth mounting plate (152).

2. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The worm gear feeding mechanism (3) includes a first column (31), which is fixedly connected to the equipment frame (11). A first rodless cylinder (32) is fixedly connected to the first column (31). A grooved plate (311) is fixedly connected to the output end of the first rodless cylinder (32). An oil injection plate (35) is fixedly connected to the grooved plate (311). A wave washer (34) is provided on the oil injection plate (35). An oil injection hole (33) is opened on one side of the outer wall of the oil injection plate (35). A vertical plate (36) is fixedly connected to the upper surface. A reinforcing rib (38) is fixedly connected to one side of the outer wall of the vertical plate (36). The vertical plate (36) and the reinforcing rib (38) are fixedly connected to the equipment frame (11). A first cylinder (39) is provided at the top of the channel plate (311). The first cylinder (39) is fixedly connected to the equipment frame (11). A first lifting cylinder (37) is fixedly connected to the output end of the first cylinder (39). A feeding plate (310) is fixedly connected to the output end of the first lifting cylinder (37).

3. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The worm gear clamping assembly mechanism (4) includes a base plate (47), which is fixedly connected to the equipment frame (11). A first mounting plate (43) is fixedly connected to the base plate (47). A second rodless cylinder (42) and a drag chain (46) are fixedly connected to one side of the outer wall of the first mounting plate (43). A second lifting cylinder (41) is fixedly connected to the output end of the second rodless cylinder (42). A rotary cylinder (44) is fixedly connected to the output end of the second lifting cylinder (41). A first gripper (45) is fixedly connected to the output end of the rotary cylinder (44).

4. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The cap positioning and rotating mechanism (5) includes a second motor (55), the output end of the second motor (55) is sleeved with a transmission belt (52), a positioning fixture (51) is fixedly connected to the transmission belt (52), a cap body (54) is fixedly connected to the positioning fixture (51), and a second cylinder (53) is fixedly connected to the equipment frame (11) at the position corresponding to the positioning fixture (51).

5. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The pressure cap adhesive applicator (6) includes a third mounting plate (65), on which a first servo motor (64) is fixedly connected. An adhesive applicator (62) is fixedly connected to the output end of the first servo motor (64), and an adhesive applicator needle (61) is fixedly connected to the output end of the adhesive applicator (62). A second mounting plate (63) is fixedly connected to the outer wall of one side of the first servo motor (64).

6. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The pressure cap clamping pre-assembly mechanism (7) includes a six-axis robot (71), a clamping cylinder (72) is fixedly connected to the six-axis robot (71), and a second gripper (73) is fixedly connected to the output end of the clamping cylinder (72).

7. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The pressure cap pressing mechanism (9) includes a second column (91), which is fixedly connected to the equipment frame (11). A third cylinder (94) is fixedly connected to the second column (91). A connector (95) is fixedly connected to the output end of the third cylinder (94). An upper plate (93) is fixedly connected to the connector (95). A first spring (92) and a sloping plate (96) are fixedly connected to the upper plate (93). A bearing (97) is provided at the bottom end of the upper plate (93).

8. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The automatic assembly mechanism (10) for spring clips includes a flange divider (102), a second servo motor (101) is fixedly connected to the flange divider (102), a positioning column (103) is fixedly connected to the output end of the flange divider (102), a horizontal moving cylinder (106) is provided at the top of the flange divider (102), and both the flange divider (102) and the horizontal moving cylinder (106) are fixedly connected to the equipment frame (11). The horizontal moving cylinder (106) is fixedly connected to an up-and-down moving cylinder (105), and a fourth cylinder (104) is fixedly connected to the output end of the up-and-down moving cylinder (105).

9. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 1, characterized in that: The worm gear shaft pressing elastic retaining ring mechanism (12) includes a third column (122), which is fixedly connected to the equipment frame (11). A fifth cylinder (121) is fixedly connected to the third column (122). A first pressure head (126) is fixedly connected to the output end of the fifth cylinder (121). A positioning shaft (127) is provided at one end of the first pressure head (126). A second pressure head (1211) is fixedly connected to one end of the positioning shaft (127). A seventh pressure head (1211) is fixedly connected to the second pressure head (1211). The cylinder (1210) has a fourth mounting plate (129) fixedly connected to the seventh cylinder (1210), a pad (128) fixedly connected to the fourth mounting plate (129), a second guide rail (125) and a sixth cylinder (123) fixedly connected to the third column (122), a first guide rail (124) slidably connected to the second guide rail (125), and the output end of the sixth cylinder (123) fixedly connected to the first guide rail (124), and the first pressure head (126) slidably connected to the first guide rail (124).

10. The automatic assembly equipment for the worm gear and cover assembly of an automotive wiper motor according to claim 9, characterized in that: The equipment frame (11) is provided with an oil injection photograph detection and rejection mechanism (13) and an energized oil injection mechanism (14). The oil injection photograph detection and rejection mechanism (13) includes a third rodless cylinder (133), which is fixedly connected to the equipment frame (11). The output end of the third rodless cylinder (133) is fixedly connected to an eighth cylinder (132), and the output end of the eighth cylinder (132) is fixedly connected to a third gripper (131). The energized oil injection mechanism (14) includes a fifth mounting plate (143), which is fixedly connected to the equipment frame (11). The fifth mounting plate (143) is fixedly connected to an energized plug (141), an oil injection valve (142), a push rod (144), and an oil injection nozzle (145). A second spring (146) is sleeved on the push rod (144).

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