Automatic on-position output device for yarn transfer barrel

The automatic upper output device for yarn transfer drums, through the design of drive rollers and limit rollers, realizes the automated separation and feeding of transfer drums, solving the problems of high cost and low efficiency in existing technologies, and improving the efficiency and flexibility of yarn transfer.

CN224477521UActive Publication Date: 2026-07-10FUJIAN CHANGLE CITY CHANGYUAN TEXTILE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN CHANGLE CITY CHANGYUAN TEXTILE
Filing Date
2025-07-07
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

The existing yarn transfer process suffers from high costs and low efficiency, especially the increased costs and reduced efficiency caused by manual assembly line methods.

Method used

An automatic yarn transfer drum output device is adopted. Through the reciprocating rotation of the transmission roller and the intermittent reset of the limit roller, the automatic separation and feeding of the transfer drum is realized. Combined with worm gear transmission and helical gear transmission, the feeding speed is adjusted and the time conditions are provided.

Benefits of technology

It reduced enterprise costs, improved work efficiency, and enabled automated feeding of transfer containers and flexible adjustment of feeding speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a yarn transfer bucket automatic upper output device relates to transfer bucket transportation technical field, including first conveying frame, first conveying frame upper end is connected with spacing baffle, first conveying frame side is equipped with second conveying frame, second conveying frame side is equipped with loading conveying frame, first conveying frame conveying end is equipped with automatic ration transfer mechanism, automatic ration transfer mechanism includes rotating stand, and a plurality of rotating rollers are arranged in parallel between two rotating stands, and both ends of rotating roller are rotatably connected with rotating stand, and one rotating stand upper end is fixedly connected with spacing frame, and the upper end of another rotating stand is equipped with a plurality of rotating supports, rotating support rotatably connects spacing structure, and the intermittent reset rotation between first spacing roller and second spacing roller is driven by the reciprocating rotation of transmission roller, and the automatic separation transfer bucket is realized through first spacing roller and second spacing roller, and the loading of transfer bucket is convenient, and the enterprise cost is reduced, and the work efficiency is accelerated.
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Description

Technical Field

[0001] This utility model relates to the field of transfer barrel transportation technology, specifically an automatic upper-level output device for yarn transfer barrels. Background Technology

[0002] Transfer drums are typically used to transfer yarn raw materials during the yarn raw material processing process. By winding multiple strands of yarn together, they are then transferred to transfer drums for storage or transfer to facilitate subsequent processing of the yarn raw materials. In existing technologies, a production line is usually used for processing, with multiple transfer stations set up on the conveyor belt surface, and the yarn raw materials are transferred manually.

[0003] Its technical solution has inherent limitations:

[0004] The high cost of using manual assembly line methods for transfer operations significantly increases costs, reducing profits and hindering business development.

[0005] The process is inefficient, with low manual labor efficiency, making it inconvenient to process large quantities of yarn raw materials simultaneously. It can easily lead to workpiece backlog on the production line, reducing processing speed and resulting in time-consuming, labor-intensive, and inefficient operations.

[0006] Based on this, an automatic upper output device for yarn transfer drum is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0007] The purpose of this invention is to provide an automatic upper output device for yarn transfer drums to solve the problems in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] An automatic upper-level output device for yarn transfer bins includes a first conveyor frame, the upper end of which is connected to a limiting baffle. A second conveyor frame is provided on the side of the first conveyor frame, and a feeding conveyor frame is provided on the side of the second conveyor frame. An automatic quantitative transfer mechanism is provided at the feeding end of the first conveyor frame. The automatic quantitative transfer mechanism includes a rotating frame, and several rotating rollers are arranged in parallel between the two rotating frames. The two ends of the rotating rollers are rotatably connected to the rotating frames. A limiting frame is fixedly connected to the upper end of one rotating frame, and several rotating supports are provided on the upper end of the other rotating frame. The rotating supports are rotatably connected to the limiting structure.

[0010] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0011] In one alternative: the limiting structure includes a transmission roller, which is rotatably connected to a rotating bracket. A plurality of first limiting rollers are evenly provided on the upper end of the transmission roller, and a plurality of second limiting rollers are evenly provided on the side of the transmission roller. One end of the transmission roller is connected to a reciprocating rotating assembly.

[0012] In one alternative embodiment: the reciprocating rotary assembly includes a rotating shaft connected to a transmission roller, the surface of the rotating shaft being connected to a worm gear, the upper side of the worm gear engaging with a worm for transmission, and the worm gear being rotatably connected to a support device.

[0013] In one alternative embodiment: the support device includes a rotating seat, the rotating seat being rotatably connected to a worm gear, the lower end of the rotating seat being connected to a support base, and the worm gear being connected to a transmission element.

[0014] In one alternative embodiment: the transmission element includes a rotating roller, one end of which is fixedly connected to a worm gear, and the other end of which is rotatably connected to a rotating base. A drive motor is mounted on the side of the rotating base, and the output end of the drive motor is connected to an intermittent rotation unit.

[0015] In one alternative: the intermittent rotation unit includes a first helical gear, the surface of which is only partially provided with tooth blocks, the first helical gear is fixedly connected to the output end of the drive motor, the surface of the rotating roller is connected to two second helical gears, and the second helical gears mesh with the first helical gears for transmission.

[0016] In one alternative: the feeding end of the feeding conveyor frame is provided with a guide plate, and the conveyor belt of the feeding conveyor frame is provided with an isolation groove.

[0017] In one alternative: the upper end of the rotating frame is provided with a limiting sliding groove.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. This utility model uses the reciprocating rotation of the transmission roller to drive the first limit roller and the second limit roller to rotate intermittently. The first limit roller and the second limit roller realize the automated separation of the transfer bucket, which facilitates the loading of the transfer bucket, reduces enterprise costs, and speeds up work efficiency.

[0020] 2. This utility model adjusts the feeding speed by changing the rotation speed of the transmission roller, and by setting the first helical gear and the second helical gear to make the rotation of the transmission roller have a gap, thus providing time conditions for feeding. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model.

[0022] Figure 2This is a schematic diagram of the rotating frame of this utility model.

[0023] Figure 3 This is a schematic diagram of the transmission roller of this utility model.

[0024] Figure 4 This is a schematic diagram of the structure of the first helical gear of this utility model.

[0025] Figure 5 This is a schematic diagram of the worm gear of this utility model.

[0026] Reference numerals in the attached drawings: 101. First conveyor frame; 102. Limiting baffle; 103. Second conveyor frame; 104. Loading conveyor frame; 201. Rotating frame; 202. Rotating roller; 203. Limiting frame; 204. Rotating support; 205. Transmission roller; 206. First limiting roller; 207. Second limiting roller; 301. Drive motor; 302. First helical gear; 303. Second half gear; 304. Rotating roller; 305. Rotating seat; 306. Support base; 307. Worm gear; 308. Worm; 309. Rotating shaft. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] In one embodiment, such as Figures 1-3 As shown, the automatic upper-level output device for yarn transfer bucket includes a first conveyor frame 101, the upper end of which is connected to a limiting baffle 102. A second conveyor frame 103 is provided on the side of the first conveyor frame 101, and a feeding conveyor frame 104 is provided on the side of the second conveyor frame 103. An automatic quantitative transfer mechanism is provided at the feeding end of the first conveyor frame 101. The automatic quantitative transfer mechanism includes a rotating frame 201. Several rotating rollers 202 are arranged in parallel between the two rotating frames 201. The two ends of the rotating rollers 202 are rotatably connected to the rotating frame 201. A limiting frame 203 is fixedly connected to the upper end of one rotating frame 201, and several rotating supports 204 are provided on the upper end of the other rotating frame 201. The rotating supports 204 are rotatably connected to the limiting structure. The transfer bucket is transferred through the first conveyor frame 101. The transfer bucket moves to the second conveyor frame 103. The yarn roll is input into the transfer bucket through the feeding conveyor frame 104. The yarn transfer bucket with the completed loading is transferred through the second conveyor frame 103.

[0029] In one embodiment, such as Figure 2 and Figure 3As shown, the limiting structure includes a transmission roller 205, which is rotatably connected to a rotating bracket 204. A plurality of first limiting rollers 206 are evenly arranged on the upper end of the transmission roller 205, and a plurality of second limiting rollers 207 are evenly arranged on the side of the transmission roller 205. One end of the transmission roller 205 is connected to a reciprocating rotating assembly. Through the reciprocating rotation of the transmission roller 205, the transfer bucket contacts the transmission roller 205 via the first conveyor frame 101. When the first limiting rollers 206 rotate to a horizontal position, the plurality of first limiting rollers 206 evenly separate the transfer bucket, allowing the transmission roller 207 to pass through. 05 reciprocates, the first limiting roller 206 resets, the second limiting roller 207 moves to the horizontal position, and the separation rotation begins. When the second limiting roller 207 resets, one transfer bucket moves to the position of the second conveyor frame 103 without being limited by the second limiting roller 207, waiting for loading. After loading is completed, it is transferred through the second conveyor frame 103. After the transfer is completed, the second limiting roller 207 and the first limiting roller 206 repeat the above steps to complete the automated separation and loading of the transfer bucket. The loading speed can be adjusted by changing the rotation speed of the transmission roller 205, which is convenient for the staff to adjust.

[0030] In one embodiment, such as Figure 3 and Figure 4 As shown, the reciprocating rotation assembly includes a rotating shaft 309, which is connected to a transmission roller 205. The surface of the rotating shaft 309 is connected to a worm gear 308, and the upper side of the worm gear 308 meshes with a worm 307 for transmission. The worm gear 307 is rotatably connected to a support device. The rotation of the worm gear 307 drives the worm gear 308 to rotate, which in turn drives the rotating shaft 309 to rotate. The rotating shaft 309 drives the transmission roller 205 to rotate. The reciprocating rotation of the worm gear 307 provides power for the reciprocating rotation of the transmission roller 205. By setting the worm gear 307 and worm gear 308, the worm gear 308 is self-locking when it is not rotating, providing a condition for limit positioning.

[0031] In one embodiment, such as Figure 3 and Figure 4 As shown, the support device includes a rotating seat 305, which is rotatably connected to a worm gear 307. The lower end of the rotating seat 305 is connected to a support base 306. The worm gear 307 is connected to a transmission element. The support base 306 provides support for the rotating seat 305, and the rotating seat 305 provides rotation conditions for the worm gear 307.

[0032] In one embodiment, such as Figure 3 and Figure 4As shown, the transmission element includes a rotating roller 304. One end of the rotating roller 304 is fixedly connected to the worm gear 307, and the other end of the rotating roller 304 is rotatably connected to the rotating seat 305. A drive motor 301 is mounted on the side of the rotating seat 305. The output end of the drive motor 301 is connected to the intermittent rotation unit. The rotating seat 305 provides the installation conditions, and the drive motor 301 provides the power. The drive motor 301 drives the rotating roller 304 to rotate intermittently and reciprocally, which in turn drives the worm gear 307 to move, thus providing power for the movement of the worm gear 307.

[0033] In one embodiment, such as Figure 4 and Figure 5 As shown, the intermittent rotation unit includes a first helical gear 302, with only a portion of its surface having tooth blocks. The first helical gear 302 is fixedly connected to the output end of the drive motor 301. The surface of the rotating roller 304 is connected to two second helical gears 303. The second helical gears 303 mesh with the first helical gear 302 for transmission. Power is provided by the drive motor 301, which drives the first helical gear 302 to rotate. The first helical gear 302 drives one of the second helical gears 303 to rotate. At this time, the other second helical gear 303 does not mesh with the first helical gear 302 and does not interfere with the rotation of the first helical gear 302. Through the mutual movement of the first helical gear 302 and the two second helical gears 303, the rotating roller 304 is driven to rotate reciprocally. When the first helical gear 302 is not meshing with the two second helical gears 303, the rotating roller 304 stops rotating, realizing a pause in the transmission process and providing time for feeding.

[0034] The above embodiments disclose an automatic upper-level output device for yarn transfer drums. The transfer drum is moved via a first conveyor frame 101 to a second conveyor frame 103. A yarn roll is fed into the transfer drum via a feeding conveyor frame 104. The loaded yarn transfer drum is then transferred via the second conveyor frame 103. The transfer drum contacts the drive roller 205 via the reciprocating rotation of the drive roller 205. When the first limiting roller 206 rotates to a horizontal position, several first limiting rollers 206 evenly separate the transfer drum. The first limiting roller 206 resets as the drive roller 205 reciprocates. When the second limiting roller 207 moves to the horizontal position, the separation rotation begins. When the second limiting roller 207 resets, one transfer bucket, no longer limited by the second limiting roller 207, moves to the position of the second conveyor frame 103 to await loading. After loading is completed, it is transferred via the second conveyor frame 103. After the transfer is completed, the second limiting roller 207 and the first limiting roller 206 repeat the above steps to complete the automated separation and loading of the transfer bucket. The loading speed can be adjusted by changing the rotation speed of the transmission roller 205 for easy adjustment by the operator. The rotation of the worm gear 307 drives the worm wheel 308 to rotate, and the rotation of the worm wheel 308 drives the rotating shaft 309 to rotate. The rotating shaft 309 drives the transmission roller 205 to rotate, which in turn provides power for the reciprocating rotation of the transmission roller 205 via the worm gear 307. By configuring the worm gear 307 and worm wheel 308, the worm wheel 308 self-locks when it is not rotating, providing a limit condition. The support base 306 provides support for the rotating seat 305, which in turn provides the conditions for the worm gear 307 to rotate and for installation. The drive motor 301 provides power, driving the rotating roller 304 to rotate intermittently, which in turn drives the worm gear 307 to move, thus providing power for the worm gear 307's movement. The drive motor 301 provides power, which drives the first helical gear 302 to rotate. The first helical gear 302 drives a second helical gear 303 to rotate. At this time, the other second helical gear 303 does not mesh with the first helical gear 302 and does not interfere with the rotation of the first helical gear 302. Through the mutual movement of the first helical gear 302 and the two second helical gears 303, the rotating roller 304 is driven to rotate back and forth. When the first helical gear 302 is not meshing with the two second helical gears 303, the rotating roller 304 stops rotating, realizing a pause in the transmission process and providing time for feeding.

[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automatic upper-level output device for yarn transfer bins, comprising a first conveyor frame (101), the upper end of the first conveyor frame (101) being connected to a limiting baffle (102), a second conveyor frame (103) being provided on the side of the first conveyor frame (101), and a feeding conveyor frame (104) being provided on the side of the second conveyor frame (103), characterized in that, The first conveying frame (101) is equipped with an automatic quantitative transfer mechanism at the material conveying end. The automatic quantitative transfer mechanism includes a rotating frame (201), and several rotating rollers (202) are arranged in parallel between two rotating frames (201). The two ends of the rotating rollers (202) are rotatably connected to the rotating frame (201). A limiting frame (203) is fixedly connected to the upper end of one rotating frame (201), and several rotating supports (204) are provided on the upper end of the other rotating frame (201). The rotating supports (204) are rotatably connected to the limiting structure.

2. The automatic upper output device for yarn transfer drum according to claim 1, characterized in that, The limiting structure includes a transmission roller (205), which is rotatably connected to a rotating bracket (204). A plurality of first limiting rollers (206) are evenly provided on the upper end of the transmission roller (205), and a plurality of second limiting rollers (207) are evenly provided on the side of the transmission roller (205). One end of the transmission roller (205) is connected to a reciprocating rotating assembly.

3. The automatic upper output device for yarn transfer drum according to claim 2, characterized in that, The reciprocating rotating assembly includes a rotating shaft (309) connected to a transmission roller (205). The surface of the rotating shaft (309) is connected to a worm gear (308). The upper side of the worm gear (308) meshes with a worm (307) for transmission. The worm (307) is rotatably connected to a support device.

4. The automatic upper output device for yarn transfer drum according to claim 3, characterized in that, The support device includes a rotating seat (305), which is rotatably connected to a worm gear (307). The lower end of the rotating seat (305) is connected to a support base (306), and the worm gear (307) is connected to a transmission element.

5. The automatic upper output device for yarn transfer drum according to claim 4, characterized in that, The transmission element includes a rotating roller (304), one end of which is fixedly connected to a worm (307), and the other end of which is rotatably connected to a rotating seat (305). A drive motor (301) is mounted on the side of the rotating seat (305), and the output end of the drive motor (301) is connected to an intermittent rotation unit.

6. The automatic upper output device for yarn transfer drum according to claim 5, characterized in that, The intermittent rotation unit includes a first helical gear (302), the surface of which is only partially provided with tooth blocks. The first helical gear (302) is fixedly connected to the output end of the drive motor (301). The surface of the rotating roller (304) is connected to two second helical gears (303), and the second helical gears (303) mesh with the first helical gears (302) for transmission.

7. The automatic upper output device for yarn transfer drum according to claim 1, characterized in that, The feeding conveyor frame (104) is provided with a guide plate at the feeding end, and the conveyor belt of the feeding conveyor frame (104) is provided with an isolation groove.

8. The automatic upper output device for yarn transfer drum according to claim 1, characterized in that, The upper end of the rotating frame (201) is provided with a limiting sliding groove.