A wireless remote two-way intelligent control power device

By using a robotic arm equipped with millimeter-wave radar and a vision camera, the problem of sensor failure in mining environments has been solved, enabling accurate identification and clearing of ore.

CN224486823UActive Publication Date: 2026-07-14XINJIANG HONGSHUN MINING IND INVESTMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG HONGSHUN MINING IND INVESTMENT CO LTD
Filing Date
2025-07-28
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The harsh mining environment makes sensors susceptible to dust corrosion and malfunction, making it impossible to identify ore blockages in a timely manner and affecting ore transportation.

Method used

The system employs a robotic arm equipped with millimeter-wave radar and a vision camera. The millimeter-wave radar penetrates dust to identify ore, while the vision camera uses compensation and recognition technology, combined with the robotic arm to clean and unclog the ore.

Benefits of technology

It enables accurate identification of ore in harsh mining environments and timely clearing and dredging, solving the problem of traditional sensor failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wireless remote two -way intelligent control electricity device, include: mechanical arm, millimeter wave radar, visual camera, cleaning component and rotating component, millimeter wave radar sets up at the top of mechanical arm, visual camera sets up at the top of mechanical arm, and millimeter wave radar and visual camera are provided with the fixing piece for fixing millimeter wave radar and visual camera position at the junction of mechanical arm, and cleaning component sets up at one side of visual camera, and cleaning component is used for cleaning visual camera. The utility model discloses through the design of mechanical arm, millimeter wave radar and visual camera, when using, through the mechanical arm drive millimeter wave radar and visual camera and move, and through millimeter wave radar and visual camera accurate identification super -large material, millimeter wave radar penetrates dust and adds visual compensation identification technology, and combine mechanical arm and clean the material and dredge, and through this design solves the failure problem of traditional single sensor in the mine bad environment.
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Description

Technical Field

[0001] This utility model relates to the field of ore crushing technology, and in particular to a wireless remote two-way intelligent power control device. Background Technology

[0002] The crushing line is a core component and key hub in modern limestone mining production, playing a crucial role. By configuring crushing equipment at different levels, the crushing line progressively breaks down the massive limestone blocks into the required particle size. Due to the uneven size of the raw ore, it is easily blocked by immovable stones during transport, leading to blockages. In such cases, sensors are needed to identify and address abnormal ore in advance. However, the harsh mining environment makes sensors susceptible to dust corrosion and malfunction, preventing timely identification of blockages and thus affecting ore transport. Therefore, this solution proposes a wireless remote two-way intelligent power control device to address these issues. Utility Model Content

[0003] The purpose of this invention is to provide a wireless remote two-way intelligent power control device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a wireless remote two-way intelligent power control device, comprising:

[0005] robotic arm;

[0006] Millimeter-wave radar, which is mounted on top of the robotic arm;

[0007] A vision camera is mounted on the top of the robotic arm, and a fixing component is provided at the connection between the millimeter-wave radar and the vision camera and the robotic arm to fix the position of the millimeter-wave radar and the vision camera.

[0008] A cleaning component is disposed on one side of the vision camera and is used to clean the vision camera;

[0009] A rotating component is disposed on one side of the cleaning component and is used to rotate the cleaning component.

[0010] Preferably, the fixing component includes a mounting bracket fixedly connected to the top of the robotic arm, the millimeter-wave radar fixedly connected to the back of the mounting bracket, and the vision camera interleaved and connected to one side of the mounting bracket.

[0011] Preferably, the cleaning assembly includes a rotating block disposed on one side of the mounting bracket, and a cleaning brush is inserted and connected to one side of the rotating block.

[0012] Preferably, the rotating assembly includes a fixed column inserted into one side of the mounting frame, a rotating rod inserted into the middle of the fixed column, the rotating rod being fixedly connected to the top side of the rotating block, a knob being fixedly connected to one end of the rotating rod, a positioning element being provided at the connection between the rotating block and the fixed column, and a pushing element being provided on one side of the rotating block.

[0013] Preferably, the positioning element includes an insertion groove formed on one side of the fixed post, the rotating block is inserted into the inside of the insertion groove, and a limit block is fixedly connected to the inner wall of one side of the insertion groove.

[0014] Preferably, the pushing member includes a positioning ring sleeved in the middle of the rotating rod, a cavity is opened in the middle of the fixed column, the positioning ring is inserted into the cavity, a connecting ring is provided on one side of the positioning ring, a spring is provided on one side of the connecting ring, and a limiting part is provided at the connection between the connecting ring and the cavity.

[0015] Preferably, the limiting component includes limiting blocks symmetrically fixedly connected to the front and back of the connecting ring, and limiting grooves are symmetrically opened on the inner walls of the front and back of the cavity, with the limiting blocks inserted into the inside of the limiting grooves.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] This invention utilizes a robotic arm, millimeter-wave radar, and a vision camera. During use, the robotic arm moves the millimeter-wave radar and vision camera, which accurately identify oversized materials. The millimeter-wave radar penetrates dust, and combined with visual compensation recognition technology, the robotic arm cleans and clears the materials. This design solves the problem of traditional single sensors failing in harsh mining environments. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a side view of the mounting bracket of this utility model.

[0020] Figure 3 This is a side sectional view of the present invention.

[0021] Figure 4 This is a bottom view of the fixed column structure of this utility model.

[0022] In the diagram: 1. Robotic arm; 2. Millimeter-wave radar; 3. Vision camera; 4. Mounting frame; 5. Cleaning assembly; 501. Rotating block; 502. Cleaning brush; 6. Rotating assembly; 601. Knob; 602. Rotating rod; 603. Fixing post; 7. Positioning component; 701. Insertion groove; 702. Limiting block; 8. Pushing component; 801. Positioning ring; 802. Connecting ring; 803. Cavity; 804. Spring; 9. Limiting part; 901. Limiting block; 902. Limiting groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 Shown:

[0025] Example 1: A wireless remote two-way intelligent power control device, comprising:

[0026] Robotic arm 1;

[0027] Millimeter-wave radar 2 is mounted on top of robotic arm 1;

[0028] The vision camera 3 is mounted on the top of the robotic arm 1. The connection between the millimeter-wave radar 2 and the vision camera 3 and the robotic arm 1 is provided with a fixing piece for fixing the position of the millimeter-wave radar 2 and the vision camera 3.

[0029] Cleaning component 5 is located on one side of vision camera 3 and is used to clean vision camera 3.

[0030] Rotating component 6 is located on one side of cleaning component 5 and is used to rotate cleaning component 5. The fixing components include mounting bracket 4 fixedly connected to the top of robotic arm 1, millimeter-wave radar 2 fixedly connected to the back of mounting bracket 4, and vision camera 3 interlacedly connected to one side of mounting bracket 4.

[0031] It should be noted that the robotic arm 1 is an existing device. Its working principle involves a motor, coupled with precision sensors, providing real-time feedback on position and force information. A control system coordinates the movements of each joint, enabling the end effector to achieve spatial positioning and precise operation, thus completing the grasping and handling tasks for cleaning and unblocking materials. The millimeter-wave radar 2 is also an existing device. It emits high-frequency electromagnetic waves from 30GHz to 300GHz and receives the echo signals reflected from the ore. It calculates distance using the time-difference ranging principle, analyzes the ore's motion state using the Doppler effect, and extracts the target's scattering cross-section characteristics through signal processing algorithms. Finally, based on echo intensity, phase difference, and point cloud data modeling, it achieves non-contact, high-precision measurement of ore dimensions, making it particularly suitable for dusty environments. The system monitors the ore particle size separation or crushing process. The vision camera 3 is an existing visual recognition device that uses a high-resolution lens to capture surface images of the ore, employs image processing algorithms to identify the ore's geometry, and combines this with a calibration reference or depth sensor to obtain the actual size proportions. During operation, the robotic arm 1 moves the millimeter-wave radar 2 and vision camera 3, accurately identifying oversized materials. The millimeter-wave radar 2 penetrates dust, and combined with visual compensation recognition technology, along with the robotic arm 1, cleans and unblocks the material. This design solves the problem of traditional single sensors failing in harsh mining environments. The use of the millimeter-wave radar 2 and vision camera 3 allows for remote control of the motors at the joints of the robotic arm 1, thereby unblocking the ore.

[0032] Specifically, the cleaning component 5 includes a rotating block 501 disposed on one side of the mounting bracket 4, and a cleaning brush 502 is inserted and connected to one side of the rotating block 501.

[0033] It should be noted that a mounting groove is provided on one side of the rotating block 501, and the cleaning brush 502 is fixedly connected inside the mounting groove. The position of the cleaning brush 502 is fixed by the rotating block 501, and the cleaning brush 502 is moved by the rotating block 501, thereby cleaning the lens barrel of the vision camera 3.

[0034] Example 2: Rotating component 6 is applied to the wireless remote two-way intelligent power control device in Example 1;

[0035] Specifically, the rotating assembly 6 includes a fixed post 603 that is inserted and connected to one side of the mounting bracket 4. A rotating rod 602 is inserted and connected to the middle of the fixed post 603. The rotating rod 602 is fixedly connected to the top side of the rotating block 501. A knob 601 is fixedly connected to one end of the rotating rod 602. A positioning member 7 is provided at the connection between the rotating block 501 and the fixed post 603. A pushing member 8 is provided on one side of the rotating block 501.

[0036] Specifically, the positioning component 7 includes an insertion groove 701 opened on one side of the fixed post 603, a rotating block 501 inserted into the inside of the insertion groove 701, and a limit block 702 fixedly connected to the inner wall of one side of the insertion groove 701.

[0037] It should be noted that the insertion groove 701 is adapted to the rotating block 501, allowing the rotating block 501 to rotate inside the insertion groove 701. The limiting block 702 is fixedly connected inside the insertion groove 701, and the distance between the limiting block 702 and the inner wall on one side of the insertion groove 701 is adapted to the width of the rotating block 501. When the cleaning brush 502 cannot be used, the rotating block 501 is first pressed down to move it out of the insertion groove 701. Then, the rotating block 501 is rotated until the distance between the limiting block 702 and the insertion groove 701 is aligned with the side of the rotating block 501. Then, the rotating block 501 is pushed into the insertion groove 701 by the pushing member 8. At this time, the rotating block 501 is blocked by the limiting block 702 and cannot rotate, thus avoiding the situation where the cleaning brush 502 blocks the lens barrel of the vision camera 3 during use.

[0038] Specifically, the pusher 8 includes a positioning ring 801 sleeved in the middle of the rotating rod 602, a cavity 803 is opened in the middle of the fixed column 603, the positioning ring 801 is inserted into the cavity 803, a connecting ring 802 is provided on one side of the positioning ring 801, a spring 804 is provided on one side of the connecting ring 802, and a limiting part 9 is provided at the connection between the connecting ring 802 and the cavity 803.

[0039] It should be noted that both the cavity 803 and the positioning ring 801 are cylindrical, allowing the positioning ring 801 to rotate inside the cavity 803. The positioning ring 801 is fixedly sleeved on the fixed post 603, and when the fixed post 603 rotates, it drives the positioning ring 801 to rotate as well. The connecting ring 802 has a circular cross-section. The connecting ring 802 is attached to the rotating rod 602 but not fixed, so that the rotating rod 602 does not drive the connecting ring 802 to rotate when it rotates.

[0040] Specifically, the limiting part 9 is symmetrically fixedly connected to the limiting blocks 901 on the front and back of the connecting ring 802. The inner walls of the front and back of the cavity 803 are symmetrically provided with limiting grooves 902, and the limiting blocks 901 are inserted into the inside of the limiting grooves 902.

[0041] It should be noted that the limiting groove 902 is adapted to the limiting block 901, so that the limiting block 901 can slide inside the limiting groove 902, and the connecting ring 802 cannot rotate inside the cavity 803 due to the obstruction of the limiting block 901 and the limiting groove 902.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wireless remote two-way intelligent power control device, characterized in that, include: robotic arm (1); Millimeter-wave radar (2), which is mounted on top of the robotic arm (1); A vision camera (3) is set on the top of the robotic arm (1). The connection between the millimeter-wave radar (2) and the vision camera (3) and the robotic arm (1) is provided with a fixing member for fixing the position of the millimeter-wave radar (2) and the vision camera (3). A cleaning component (5) is disposed on one side of the vision camera (3) and is used to clean the vision camera (3); A rotating component (6) is disposed on one side of the cleaning component (5) and is used to rotate the cleaning component (5).

2. The wireless remote two-way intelligent power control device according to claim 1, characterized in that, The fasteners include a mounting bracket (4) fixedly connected to the top of the robotic arm (1), a millimeter-wave radar (2) fixedly connected to the back of the mounting bracket (4), and a vision camera (3) inserted into one side of the mounting bracket (4).

3. The wireless remote two-way intelligent power control device according to claim 2, characterized in that, The cleaning assembly (5) includes a rotating block (501) disposed on one side of the mounting bracket (4), and a cleaning brush (502) is inserted and connected to one side of the rotating block (501).

4. The wireless remote two-way intelligent power control device according to claim 3, characterized in that, The rotating assembly (6) includes a fixed post (603) that is inserted and connected to one side of the mounting bracket (4). A rotating rod (602) is inserted and connected to the middle of the fixed post (603). The rotating rod (602) is fixedly connected to the top side of the rotating block (501). A knob (601) is fixedly connected to one end of the rotating rod (602). A positioning element (7) is provided at the connection between the rotating block (501) and the fixed post (603). A pushing element (8) is provided on one side of the rotating block (501).

5. A wireless remote two-way intelligent power control device according to claim 4, characterized in that, The positioning element (7) includes an insertion groove (701) opened on one side of the fixed column (603), the rotating block (501) is inserted into the inside of the insertion groove (701), and a limit block (702) is fixedly connected to the inner wall of one side of the insertion groove (701).

6. The wireless remote two-way intelligent power control device according to claim 5, characterized in that, The pusher (8) includes a positioning ring (801) sleeved in the middle of the rotating rod (602), and a cavity (803) is opened in the middle of the fixed column (603). The positioning ring (801) is inserted into the inside of the cavity (803). A connecting ring (802) is provided on one side of the positioning ring (801), and a spring (804) is provided on one side of the connecting ring (802). A limiting part (9) is provided at the connection between the connecting ring (802) and the cavity (803).

7. A wireless remote two-way intelligent power control device according to claim 6, characterized in that, The limiting part (9) includes limiting blocks (901) symmetrically fixedly connected to the front and back of the connecting ring (802). The inner walls of the front and back of the cavity (803) are symmetrically provided with limiting grooves (902), and the limiting blocks (901) are inserted into the inside of the limiting grooves (902).