A soldering device for electronic component manufacturing

By combining the design of the protection and welding mechanisms, the problem of existing welding devices being unable to adjust the height and position of components has been solved, enabling flexible welding and safe component wrapping, thus improving the flexibility and convenience of use.

CN224488098UActive Publication Date: 2026-07-14晟实(天津)科技发展有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
晟实(天津)科技发展有限公司
Filing Date
2025-08-13
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing welding equipment cannot be adjusted according to the height and position of components, resulting in inflexible use and a lack of effective protective measures.

Method used

The design incorporates protective and welding mechanisms, including components such as lifting cylinders, protective covers, removal cylinders, moving wheels, rotating motors, shifting motors, and multi-stage telescopic cylinders, to achieve flexible adjustment of the height, position, and angle of the components, which are then encased in protective covers.

Benefits of technology

It improves the flexibility and safety of the welding process, can adapt to the height and position requirements of different components, and has a simple structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of welding devices for electronic component manufacturing, it is related to electronic component processing technical field, and it includes: the base of the top with fender;Protection mechanism, be on the base, to protect in the welding process of electronic component, protection mechanism includes multiple lifting cylinders and fender, multiple lifting cylinders are all located on the base, fender is located on multiple lifting cylinders;Remove mechanism, be on the base, to remove electronic component.The welding device for electronic component manufacturing, by the use of protection mechanism, can be wrapped in the welding process to entire component, simultaneously, corresponding adjustment can be carried out according to the height of component, improve flexibility in use process, the welding device for electronic component manufacturing, by the use of welding mechanism, the position of welding head in use process can be adjusted, realize the welding of different positions, and, simple structure, easy to use.
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Description

Technical Field

[0001] This utility model relates to the field of electronic component processing technology, specifically a welding device for manufacturing electronic components. Background Technology

[0002] Power electronic devices, also known as power semiconductor devices, are electronic devices that can be directly used in the main circuit to process electrical energy, realize the conversion and control of electrical energy, and perform power processing. Semiconductor devices with the ability to handle high voltage and high current include frequency conversion, voltage conversion, current conversion, power management, etc. Electronic components are soldered using welding equipment used for electronic component manufacturing.

[0003] The authorized publication number "CN222344421U" describes "a welding device for manufacturing electronic components, comprising a processing chamber, a welding device body fixedly installed at the top of the processing chamber, an intake pipe fixedly connected to the front side of the processing chamber, a wind pipe fixedly connected to the rear side of the intake pipe, a servo motor II fixedly installed inside the wind pipe, a fan blade fixedly mounted on the output shaft of the servo motor II, a processing chamber fixedly installed at the rear side of the wind pipe, an extraction pump fixedly installed on the right side of the processing chamber, a spray pipe fixedly connected to the output end of the extraction pump, a nozzle fixedly installed at the bottom end of the spray pipe, and an exhaust pipe fixedly installed at the front side of the processing chamber. The treated gas is then sprayed into the inner cavity of the processing chamber through the nozzle to render the fumes harmless. The treated fumes are discharged from the exhaust pipe, and the waste liquid is discharged from the liquid outlet pipe, thereby preventing workers from inhaling harmful gases."

[0004] The aforementioned patent uses a nozzle to spray the treatment into the inner cavity of the treatment chamber to render the flue gas harmless. The treated flue gas is discharged from the exhaust pipe, and the waste liquid is discharged from the liquid outlet pipe, thereby preventing workers from inhaling harmful gases. However, during use, the aforementioned patent cannot be adjusted according to the height of the components, and it is not easy to adjust the position of the welding head according to the position of the components. Utility Model Content

[0005] This utility model provides a welding device for manufacturing electronic components. By using a protective mechanism, the entire component can be wrapped during the welding process. At the same time, it can be adjusted according to the height of the component, improving the flexibility during use. By using the welding mechanism, the position of the welding head can be adjusted during use to achieve welding at different positions. Moreover, the structure is simple and easy to use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a welding apparatus for manufacturing electronic components, comprising:

[0007] A base with a protective plate on top;

[0008] A protective mechanism, mounted on a base, is used for protection during the soldering process of electronic components. The protective mechanism includes multiple lifting cylinders and a protective cover. The multiple lifting cylinders are mounted on the base, and the protective cover is mounted on the multiple lifting cylinders.

[0009] A removal mechanism, mounted on the base, is used for removing electronic components; and

[0010] A welding mechanism, mounted on a protective mechanism, is used for welding electronic components. The welding mechanism includes an adjusting component and a welding head. The adjusting component is mounted on the protective cover, and the welding head is mounted on the adjusting component.

[0011] Furthermore, the removal mechanism includes multiple removal cylinders, a moving plate, and multiple moving wheels. The moving plate is slidably connected to the base, and the multiple moving wheels are all fixedly connected to one end of the moving plate at equal intervals. The multiple removal cylinders are all located inside the base, and the output ends of the multiple removal cylinders are all fixedly connected to the moving plate.

[0012] Furthermore, the adjusting component includes:

[0013] A rotating assembly, mounted on the protective cover, is used to adjust the angle of the welding head;

[0014] A movable component, mounted on the rotating component, is used for adjusting the position of the welding head; and

[0015] The lifting component, located on the moving component, is used to adjust the height of the welding head.

[0016] Furthermore, the rotating assembly includes a rotating motor, a rotating plate, two suspended rotating blocks, and a suspension groove. The rotating motor is fixedly connected to the top center of the protective cover, the rotating plate is fixedly connected to the output end of the rotating motor, the suspension groove is opened at the top of the protective cover, and the two suspended rotating blocks are respectively fixedly connected to the two ends of the rotating plate, and both suspended rotating blocks are slidably connected in the suspension groove.

[0017] Furthermore, the moving component includes a shifting motor, an adjusting screw, a shifting block, and a shifting groove. The shifting groove is located at the bottom of the rotating plate. The adjusting screw is rotatably connected to the shifting groove. The shifting motor is fixedly connected to the rotating plate, and its output end is fixedly connected to one end of the adjusting screw. The shifting block is slidably connected to the shifting groove, and the shifting block is threadedly connected to the adjusting screw.

[0018] Furthermore, the lifting assembly is a multi-stage telescopic cylinder, which is fixedly connected to the bottom of the displacement block, and the welding head is fixedly connected to the bottom of the multi-stage telescopic cylinder.

[0019] This invention provides a welding apparatus for manufacturing electronic components. It has the following advantages:

[0020] (1) The welding device for manufacturing electronic components can wrap the entire component during the welding process by using a protective mechanism. At the same time, it can be adjusted according to the height of the component to improve the flexibility of use.

[0021] (2) The welding device for manufacturing electronic components can adjust the position of the welding head during use to achieve welding at different positions through the use of the welding mechanism. In addition, the structure is simple and easy to use. Attached Figure Description

[0022] Figure 1 This is an exploded cross-sectional view of the present invention;

[0023] Figure 2 This is a partial sectional view of the present invention;

[0024] Figure 3 This is a perspective view of the present utility model;

[0025] Figure 4 This is an exploded view of the welding mechanism of this utility model.

[0026] In the diagram: 1. Base; 2. Movable plate; 3. Movable wheel; 4. Removal cylinder; 5. Lifting cylinder; 6. Protective plate; 7. Welding head; 8. Multi-stage telescopic cylinder; 9. Shifting block; 10. Protective cover; 11. Adjustment screw; 12. Suspension groove; 13. Shifting groove; 14. Shifting motor; 15. Rotating plate; 16. Suspended rotating block; 17. Rotating motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figure 1-4 This utility model provides a technical solution: a welding device for manufacturing electronic components, comprising:

[0029] A base 1 with a protective plate 6 on top;

[0030] The protective mechanism is located on the base 1 and is used for protection during the welding process of electronic components. The protective mechanism includes multiple lifting cylinders 5 and a protective cover 10. The multiple lifting cylinders 5 are all located on the base 1, and the protective cover 10 is located on the multiple lifting cylinders 5.

[0031] A removal mechanism, mounted on base 1, is used for removing electronic components; and

[0032] The welding mechanism, located on the protective cover 10, is used for welding electronic components. The welding mechanism includes an adjustment component and a welding head 7. The adjustment component is located on the protective cover 10, and the welding head 7 is located on the adjustment component.

[0033] In this implementation plan: the protective plate 6 and the protective cover 10 restrict the lifting and lowering of the protective cover 10 to ensure stability during use. The model of the lifting cylinder 5 can be selected from those available on the market as needed, which will not be elaborated here. The height of the protective cover 10 is controlled by the lifting cylinder 5 for use. The welding head 7 is moved by the position and angle adjustment component to complete the use.

[0034] Specifically, the removal mechanism includes multiple removal cylinders 4, a moving plate 2, and multiple moving wheels 3. The moving plate 2 is slidably connected to the base 1, and the multiple moving wheels 3 are all fixedly connected to one end of the moving plate 2 at equal intervals. The multiple removal cylinders 4 are all located inside the base 1, and the output ends of the multiple removal cylinders 4 are all fixedly connected to the moving plate 2.

[0035] In this embodiment, the model of the removal cylinder 4 can be selected from those available on the market as needed, which will not be elaborated here. The movement of the moving plate 2 on the base 1 is controlled by the extension and retraction of the removal cylinder 4.

[0036] Specifically, the adjustment components include:

[0037] A rotating component, mounted on the protective cover 10, is used to adjust the angle of the welding head 7;

[0038] A movable component, mounted on the rotating component, is used for adjusting the position of the welding head 7; and

[0039] A lifting assembly, located on the moving assembly, is used to adjust the height of the welding head 7.

[0040] In this embodiment, the rotating component, the moving component, and the lifting component work together to complete the operation.

[0041] Specifically, the rotating assembly includes a rotating motor 17, a rotating plate 15, two suspended rotating blocks 16, and a suspension groove 12. The rotating motor 17 is fixedly connected to the top center of the protective cover 10, the rotating plate 15 is fixedly connected to the output end of the rotating motor 17, the suspension groove 12 is opened at the top of the protective cover 10, and the two suspended rotating blocks 16 are respectively fixedly connected to the two ends of the rotating plate 15, and both suspended rotating blocks 16 are slidably connected in the suspension groove 12.

[0042] In this embodiment, the model of the rotating motor 17 can be selected from those available on the market as needed, which will not be elaborated here. The rotating motor 17 controls the rotating plate 15 to rotate, thereby adjusting the angle of the welding head 7. The two suspended rotating blocks 16 and the suspension groove 12 cooperate with each other to complete the installation of the rotating plate 15.

[0043] Specifically, the moving component includes a shifting motor 14, an adjusting screw 11, a shifting block 9, and a shifting groove 13. The shifting groove 13 is located at the bottom of the rotating plate 15. The adjusting screw 11 is rotatably connected to the shifting groove 13. The shifting motor 14 is fixedly connected to the rotating plate 15, and the output end of the shifting motor 14 is fixedly connected to one end of the adjusting screw 11. The shifting block 9 is slidably connected to the shifting groove 13, and the shifting block 9 is threadedly connected to the adjusting screw 11.

[0044] In this embodiment, the model of the shift motor 14 can be selected from those available on the market as needed, which will not be elaborated here. The shift motor 14 controls the rotation of the adjusting screw 11, so that the shift block 9 moves in the shift groove 13. Furthermore, the shift motor 14 can rotate in both forward and reverse directions.

[0045] Specifically, the lifting assembly is a multi-stage telescopic cylinder 8, which is fixedly connected to the bottom of the shifting block 9, and the welding head 7 is fixedly connected to the bottom of the multi-stage telescopic cylinder 8.

[0046] In this embodiment, the model of the multi-stage telescopic cylinder 8 can be selected from those available on the market as needed, which will not be elaborated on here. The height of the welding head 7 is controlled by the telescopic movement of the multi-stage telescopic cylinder 8 for welding.

[0047] In use, the lifting cylinder 5 controls the protective cover 10 to rise, while the removal cylinder 4 controls the moving plate 2 to move out, stably placing the component to be welded on the moving plate 2. The removal cylinder 4 retracts, controlling the component to enter the protective cover 10. The lifting cylinder 5 retracts, so that the protective cover 10 completely encloses the entire component. The rotating motor 17 controls the rotating plate 15 to rotate, while the shifting motor 14 controls the adjusting screw 11 to rotate, causing the shifting block 9 to move, completing the position adjustment of the welding head 7. The multi-stage telescopic cylinder 8 controls the welding head 7 to descend, completing the welding.

[0048] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A welding apparatus for manufacturing electronic components, characterized in that, include: A base (1) with a protective plate (6) on top; A protective mechanism is provided on the base (1) for protection during the welding process of electronic components. The protective mechanism includes multiple lifting cylinders (5) and a protective cover (10). The multiple lifting cylinders (5) are all provided on the base (1), and the protective cover (10) is provided on the multiple lifting cylinders (5). The removal mechanism is located on the base (1) and is used to remove electronic components; as well as A welding mechanism is provided on a protective mechanism for welding electronic components. The welding mechanism includes an adjustment component and a welding head (7). The adjustment component is provided on a protective cover (10), and the welding head (7) is provided on the adjustment component.

2. The welding apparatus for manufacturing electronic components according to claim 1, characterized in that, The removal mechanism includes multiple removal cylinders (4), a moving plate (2) and multiple moving wheels (3). The moving plate (2) is slidably connected to the base (1). The multiple moving wheels (3) are all fixedly connected to one end of the moving plate (2) at equal intervals. The multiple removal cylinders (4) are all located inside the base (1), and the output ends of the multiple removal cylinders (4) are all fixedly connected to the moving plate (2).

3. The welding apparatus for manufacturing electronic components according to claim 2, characterized in that, The adjustment component includes: A rotating assembly, located on the protective cover (10), is used to adjust the angle of the welding head (7); A movable component, mounted on the rotating component, is used for adjusting the position of the welding head (7); and The lifting component is located on the moving component and is used to adjust the height of the welding head (7).

4. The welding apparatus for manufacturing electronic components according to claim 3, characterized in that, The rotating assembly includes a rotating motor (17), a rotating plate (15), two suspended rotating blocks (16), and a suspension groove (12). The rotating motor (17) is fixedly connected to the top center of the protective cover (10). The rotating plate (15) is fixedly connected to the output end of the rotating motor (17). The suspension groove (12) is opened at the top of the protective cover (10). The two suspended rotating blocks (16) are respectively fixedly connected to the two ends of the rotating plate (15), and both suspended rotating blocks (16) are slidably connected in the suspension groove (12).

5. A welding apparatus for manufacturing electronic components according to claim 4, characterized in that, The moving component includes a shift motor (14), an adjustment screw (11), a shift block (9), and a shift groove (13). The shift groove (13) is located at the bottom of the rotating plate (15). The adjustment screw (11) is rotatably connected to the shift groove (13). The shift motor (14) is fixedly connected to the rotating plate (15), and the output end of the shift motor (14) is fixedly connected to one end of the adjustment screw (11). The shift block (9) is slidably connected to the shift groove (13), and the shift block (9) is threadedly connected to the adjustment screw (11).

6. A welding apparatus for manufacturing electronic components according to claim 5, characterized in that, The lifting assembly is a multi-stage telescopic cylinder (8), which is fixedly connected to the bottom of the shifting block (9), and the welding head (7) is fixedly connected to the bottom of the multi-stage telescopic cylinder (8).