A rotary pressure vessel welding device

Abstract

The utility model discloses a kind of rotary pressure vessel welding devices, belong to pressure vessel welding technical field.A kind of rotary pressure vessel welding device, including hoist frame, the lower end of truss frame is provided with laser welding machine, welding tool is installed below laser welding machine, the upper end of welding tool is installed with two adjusting frame, the rear end of laser welding machine is installed with electric cylinder.The utility model solves the problem that the existing pressure vessel welding device is affected by the size of pressure vessel, poor adaptability, affects the welding effect, the utility model is fixed laser welding machine in hoist frame lower end, carries out welding work to pressure vessel to be processed with laser welding machine, adapts to different working environment, by installing electric cylinder between truss frame and laser welding machine, electric cylinder telescopic, the angle of laser welding machine lower end welding head welding is adjusted work, simple structure, convenient operation, collocation welding tool realizes quick adjustment and adaptive work.

Description

Technical Field

[0001] This utility model relates to the field of pressure vessel welding technology, specifically a rotary pressure vessel welding device. Background Technology

[0002] A pressure vessel is a sealed container capable of withstanding pressure. Pressure vessels have extremely wide applications, playing a vital role in many sectors including industry, civil use, military, and scientific research. Welding is required during the production process of pressure vessels.

[0003] Chinese Patent No. CN221019251U discloses a pressure vessel welding device, including a welding frame, a pre-tightening device, a synchronous rotation device, and a multi-angle support device. This patent relates to the field of pressure vessel technology, specifically a pressure vessel welding device that can ensure both the tightness and synchronous rotation requirements of the two cylindrical sections, and can effectively support and position some frustum-shaped pressure vessels.

[0004] In actual use, the pressure vessel welding device of the aforementioned patent is not adaptable due to the size of the pressure vessel, which affects the welding effect. Utility Model Content

[0005] The purpose of this invention is to provide a rotary pressure vessel welding device, which solves the problem mentioned in the background art that the pressure vessel welding device is not adaptable to the actual use due to the size of the pressure vessel, thus affecting the welding effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rotary pressure vessel welding device, including a lifting frame, a gantry frame below the lifting frame, a laser welding machine at the lower end of the gantry frame, a welding fixture below the laser welding machine, two adjusting frames at the upper end of the welding fixture, electric wheels at the upper ends of the two adjusting frames, and both adjusting frames are fixedly connected to the welding fixture by pins, and an electric cylinder is installed at the rear end of the laser welding machine.

[0007] Preferably, the lifting frame is equipped with brackets on both sides, and the brackets are internally fixed with reinforcing ribs.

[0008] Preferably, the gantry frame and the lifting frame are slidably connected, and the gantry frame and the lifting frame are connected by gears and racks.

[0009] Preferably, the lower end of the gantry frame is equipped with a connecting lug, and the rear end of the laser welding machine is fixedly connected to a positioning frame, with the positioning frame and the connecting lug being hinged together.

[0010] Preferably, an auxiliary frame is bolted to the rear end of the gantry frame, and an electric cylinder is installed between the auxiliary frame and the positioning frame. The two ends of the electric cylinder are hinged to the auxiliary frame and the positioning frame, respectively.

[0011] Preferably, the upper end of the positioning frame is hinged to a support frame, and the upper end of the support frame is connected to the auxiliary frame by fixing screws.

[0012] Preferably, a pressure vessel to be processed is disposed above the welding fixture, the lower end of the pressure vessel to be processed is rotatably connected to an electric wheel, a protective cover is installed on the outside of the electric wheel, the electric wheel is rotatably connected to the protective cover through a bearing, a drive motor is installed on the outside of the protective cover, and the motor shaft of the drive motor is connected to the electric wheel through a reducer.

[0013] Preferably, the upper end face of the welding fixture is provided with an integrally formed guide groove, the adjustment frame is slidably connected to the welding fixture through the guide groove, and the lower end of the adjustment frame is provided with an adjustment base, the adjustment base including casters and bolt base.

[0014] Preferably, the lower end of the laser welding machine is provided with a welding head, and protective frames are fixedly installed on both sides of the positioning frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The welding device of this utility model adopts a combination of welding fixture and lifting frame. By fixing a laser welding machine at the lower end of the lifting frame, the laser welding machine is used to perform welding work on the pressure vessel to be processed. The structure is simple and adaptable to different working environments. The pressure vessel to be processed is placed on the welding fixture. By installing an electric cylinder between the gantry frame and the laser welding machine, the electric cylinder can extend and retract to adjust the welding angle of the welding head at the lower end of the laser welding machine. The structure is simple and easy to operate. Combined with the welding fixture, it can achieve rapid adjustment and adaptability to work.

[0017] 2. The welding device of this utility model moves the adjustment frame on the upper end of the welding fixture to adjust the position between the two electric wheels. The drive motor drives the electric wheels to rotate, and the electric wheels drive the main body of the pressure vessel to be processed to rotate. After the pressure vessel is rotated, the welding work is carried out. The adjustment base makes it easy to position the adjustment frame, which is convenient for adjustment and operation. In addition, the protective frame protects the welding position during the welding process, which improves work safety and is conducive to long-term operation. Attached Figure Description

[0018] Figure 1 This is an axonometric view of the front view of this utility model;

[0019] Figure 2 This utility model Figure 1 Enlarged view of a portion of area A in the middle;

[0020] Figure 3 This is an axonometric view of the rear view of this utility model;

[0021] Figure 4 This utility model Figure 3 A magnified view of a section in area B.

[0022] In the diagram: 1. Lifting frame; 101. Support frame; 2. Gantry frame; 201. Connecting lug; 202. Auxiliary frame; 3. Laser welding machine; 301. Welding head; 302. Protective frame; 303. Electric cylinder; 304. Positioning frame; 305. Support frame; 4. Pressure vessel to be processed; 5. Welding fixture; 501. Protective cover; 502. Electric wheel; 503. Adjusting base; 504. Adjusting frame; 505. Guide groove; 506. Drive motor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] To address the problem that existing pressure vessel welding equipment suffers from poor adaptability due to the size of the pressure vessel, thus affecting welding results, please refer to... Figure 1 - Figure 4 This embodiment provides the following technical solution:

[0025] In this embodiment, a rotary pressure vessel welding device includes a lifting frame 1, a gantry frame 2 below the lifting frame 1, a laser welding machine 3 at the lower end of the gantry frame 2, a welding fixture 5 below the laser welding machine 3, two adjusting frames 504 at the upper end of the welding fixture 5, electric wheels 502 at the upper end of the two adjusting frames 504, and both adjusting frames 504 are fixedly connected to the welding fixture 5 by pins. An electric cylinder 303 is installed at the rear end of the laser welding machine 3. By combining the welding fixture 5 and the lifting frame 1, the laser welding machine 3 is fixed at the lower end of the lifting frame 1, and the laser welding machine 3 is used to perform welding work on the pressure vessel 4 to be processed. The structure is simple and adaptable to different working environments.

[0026] The lifting frame 1 has brackets 101 installed on both sides. The brackets 101 are internally connected with reinforcing ribs. The brackets 101 and the reinforcing ribs keep the lifting frame 1 stable and perform rotary welding processing.

[0027] The gantry frame 2 is slidably connected to the lifting frame 1, and the gantry frame 2 and the lifting frame 1 are connected by gears and racks. The gantry frame 2 drives the laser welding machine 3 to move laterally above the lifting frame 1, thereby adjusting the position of the welding head 301.

[0028] In fact, the lower end of the gantry frame 2 is equipped with a connecting lug 201, and the rear end of the laser welding machine 3 is fixedly connected to a positioning frame 304. The positioning frame 304 is hinged to the connecting lug 201, and the upper end of the positioning frame 304 is hinged to a support frame 305. The upper end of the support frame 305 is connected to the auxiliary frame 202 by fixing screws. In use, the upper end of the laser welding machine 3 is connected through the connecting lug 201. The laser welding machine 3 is limited by the positioning frame 304 and the support frame 305 to maintain rotational stability and adapt to long-term work.

[0029] Furthermore, an auxiliary frame 202 is bolted to the rear end of the gantry frame 2. An electric cylinder 303 is installed between the auxiliary frame 202 and the positioning frame 304. The two ends of the electric cylinder 303 are hinged to the auxiliary frame 202 and the positioning frame 304, respectively. By installing the electric cylinder 303 between the gantry frame 2 and the laser welding machine 3, the extension and retraction of the electric cylinder 303 adjusts the welding angle of the welding head 301 at the lower end of the laser welding machine 3. The structure is simple and easy to operate. Combined with the welding fixture 5, it can achieve rapid adjustment and adaptation to work.

[0030] Specifically, this rotary pressure vessel welding device adopts a combination of welding fixture 5 and lifting frame 1. A laser welding machine 3 is fixed at the lower end of the lifting frame 1, and the laser welding machine 3 is used to perform welding work on the pressure vessel 4 to be processed. The structure is simple and adaptable to different working environments. The pressure vessel 4 to be processed is placed on the welding fixture 5. An electric cylinder 303 is installed between the gantry frame 2 and the laser welding machine 3. The electric cylinder 303 extends and retracts to adjust the welding angle of the welding head 301 at the lower end of the laser welding machine 3. The structure is simple and easy to operate. Combined with the welding fixture 5, it can achieve rapid adjustment and adaptability to work.

[0031] To address the issues of inconvenience in adjusting and poor safety of existing pressure vessel welding equipment during practical use, please refer to... Figure 1 - Figure 3 This embodiment provides the following technical solution:

[0032] In this embodiment, a pressure vessel 4 to be processed is disposed on the upper part of the welding fixture 5. The lower end of the pressure vessel 4 to be processed is rotatably connected to an electric wheel 502. A protective cover 501 is installed on the outside of the electric wheel 502. The electric wheel 502 is rotatably connected to the protective cover 501 through a bearing. A drive motor 506 is installed on the outside of the protective cover 501. The motor shaft of the drive motor 506 is connected to the electric wheel 502 through a reducer. The drive motor 506 drives the electric wheel 502 to rotate, and the electric wheel 502 drives the main body of the pressure vessel 4 to be processed to rotate. After the pressure vessel 4 is rotated, welding work is performed.

[0033] The upper end face of the welding fixture 5 is provided with an integrally formed guide groove 505. The adjustment frame 504 is slidably connected to the welding fixture 5 through the guide groove 505. The lower end of the adjustment frame 504 is equipped with an adjustment base 503. The adjustment base 503 includes a caster wheel and a bolt base. The adjustment base 503 facilitates the positioning of the adjustment frame 504, making adjustment and operation convenient and easy to use, and adaptable to different types of pressure vessels.

[0034] The lower end of the laser welding machine 3 is equipped with a welding head 301, and protective frames 302 are fixedly installed on both sides of the positioning frame 304. During the welding process, the welding position is protected by the protective frames 302, which improves work safety and is conducive to long-term work.

[0035] Specifically, this rotary pressure vessel welding device moves the adjusting frame 504 on the upper end of the welding fixture 5 to adjust the position between the two electric wheels 502. The driving motor 506 drives the electric wheels 502 to rotate, which in turn drives the main body of the pressure vessel 4 to be processed to rotate. After the pressure vessel 4 is rotated, welding work is carried out. The adjusting base 503 facilitates the positioning of the adjusting frame 504, making adjustment and operation convenient and easy to use. In addition, during the welding process, the protective frame 302 protects the welding position, improving work safety and facilitating long-term operation.

[0036] Working Principle: During use, the adjusting frame 504 moves on the upper end of the welding fixture 5 to adjust the position between the two electric wheels 502. The welding fixture 5 and the lifting frame 1 are combined. The laser welding machine 3 is fixed at the lower end of the lifting frame 1, and the laser welding machine 3 is used to weld the pressure vessel 4 to be processed. The structure is simple and adaptable to different working environments. The pressure vessel 4 to be processed is placed on the welding fixture 5. The drive motor 506 drives the electric wheels 502 to rotate, and the electric wheels 502 drive the main body of the pressure vessel 4 to be processed to rotate. The pressure vessel 4 to be processed is welded after rotation. An electric cylinder 303 is installed between the gantry frame 2 and the laser welding machine 3. The electric cylinder 303 extends and retracts to adjust the welding angle of the welding head 301 at the lower end of the laser welding machine 3. The structure is simple and easy to operate. Combined with the welding fixture 5, it can be quickly adjusted and adapted to the work. During the welding work, the protective frame 302 protects the welding position, improves work safety, and is conducive to long-term work.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A rotary pressure vessel welding apparatus, comprising a lifting frame (1), characterized in that, A gantry frame (2) is provided below the lifting frame (1). A laser welding machine (3) is provided at the lower end of the gantry frame (2). A welding fixture (5) is installed below the laser welding machine (3). Two adjusting frames (504) are installed at the upper end of the welding fixture (5). Electric wheels (502) are installed at the upper ends of the two adjusting frames (504). Both adjusting frames (504) are fixedly connected to the welding fixture (5) by pins. An electric cylinder (303) is installed at the rear end of the laser welding machine (3).

2. The rotary pressure vessel welding device according to claim 1, characterized in that, The lifting frame (1) is equipped with brackets (101) on both sides, and the brackets (101) are internally fixed with reinforcing ribs.

3. The rotary pressure vessel welding device according to claim 1, characterized in that, The gantry frame (2) is slidably connected to the lifting frame (1), and the gantry frame (2) and the lifting frame (1) are connected by gears and racks.

4. The rotary pressure vessel welding apparatus according to claim 3, characterized in that, The lower end of the gantry (2) is equipped with a connecting lug (201), and the rear end of the laser welding machine (3) is fixedly connected with a positioning frame (304). The positioning frame (304) and the connecting lug (201) are hinged together.

5. The rotary pressure vessel welding apparatus according to claim 4, characterized in that, An auxiliary frame (202) is fixedly connected to the rear end of the gantry frame (2) by bolts. An electric cylinder (303) is installed between the auxiliary frame (202) and the positioning frame (304). The two ends of the electric cylinder (303) are respectively hinged to the auxiliary frame (202) and the positioning frame (304).

6. The rotary pressure vessel welding apparatus according to claim 5, characterized in that, The upper end of the positioning frame (304) is hinged to a support frame (305), and the upper end of the support frame (305) is connected to the auxiliary frame (202) by fixing screws.

7. The rotary pressure vessel welding apparatus according to claim 1, characterized in that, A pressure vessel (4) to be processed is provided above the welding fixture (5). The lower end of the pressure vessel (4) to be processed is rotatably connected to an electric wheel (502). A protective cover (501) is installed on the outside of the electric wheel (502). The electric wheel (502) is rotatably connected to the protective cover (501) through a bearing. A drive motor (506) is installed on the outside of the protective cover (501). The motor shaft of the drive motor (506) is connected to the electric wheel (502) through a reducer.

8. The rotary pressure vessel welding apparatus according to claim 1, characterized in that, The upper end face of the welding fixture (5) is provided with an integrally formed guide groove (505). The adjustment frame (504) is slidably connected to the welding fixture (5) through the guide groove (505). The lower end of the adjustment frame (504) is equipped with an adjustment base (503). The adjustment base (503) includes a caster wheel and a bolt base.

9. A rotary pressure vessel welding apparatus according to claim 4, characterized in that, The lower end of the laser welding machine (3) is provided with a welding head (301), and protective frames (302) are fixedly installed on both sides of the positioning frame (304).

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