Shielding machine copper belt loading device

By designing a shielded copper strip feeding device with track components and a robotic arm, the problem of low efficiency in manual feeding was solved, realizing automated copper strip feeding, improving efficiency and reducing labor intensity.

CN224493101UActive Publication Date: 2026-07-14特变电工山东鲁能泰山电缆有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
特变电工山东鲁能泰山电缆有限公司
Filing Date
2025-07-23
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The existing copper strip feeding process for shielding machines relies on manual handling, resulting in low work efficiency and high labor intensity.

Method used

Design a copper strip feeding device for a shielding machine, which adopts a track assembly and a robot. The robot uses a suction cup to pick up the copper strip and moves along the track to feed it. The device includes a movable second track and a rotatable suction cup, combined with a cylinder and a rotary joint to achieve automated feeding of the copper strip.

Benefits of technology

This improved the feeding efficiency of copper strip in the shielding machine, reduced labor intensity, and enabled automated feeding of copper strip.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shielding machine copper strip feeding device, including track subassembly and feeding subassembly, track subassembly includes the first track of along first direction extension and the second track of along second direction extension, and the second track is movably arranged on the first track, and the second track includes a plurality, and first direction and second direction are perpendicular, feeding subassembly includes at least one manipulator, and the second track corresponds with the manipulator one to one, and each manipulator is movably arranged on the second track, and each manipulator all is provided with rotatable sucking disc. The utility model discloses a shielding machine copper strip feeding device, through the sucking disc adsorption copper strip of manipulator, then operating personnel operate manipulator along second track and first track remove, complete the copper strip feeding work of shielding machine, can improve the copper strip feeding efficiency of shielding machine, reduce the labor intensity.
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Description

Technical Field

[0001] This utility model relates to the field of cable technology, and more specifically, to a copper strip feeding device for a shielding machine. Background Technology

[0002] Currently, the existing medium-voltage workshop is equipped with multiple shielding machines. These machines are used to uniformly coat the surface of cable insulation with conductive or semi-conductive shielding layers. When loading the existing shielding machines, copper strips are manually transported and installed onto the machines, resulting in low work efficiency and high labor intensity.

[0003] Therefore, how to improve the feeding efficiency of copper strip in shielding machines and reduce labor intensity has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide a copper strip feeding device for a shielding machine, so as to improve the feeding efficiency of copper strips in the shielding machine and reduce labor intensity.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A copper strip feeding device for a shielding machine, comprising:

[0007] The track assembly includes a first track extending along a first direction and a second track extending along a second direction, the second track being movably disposed on the first track, and the second track including multiple tracks, with the first direction and the second direction being perpendicular;

[0008] The feeding assembly includes at least one robotic arm, and a second track corresponds one-to-one with the robotic arm. Each robotic arm is movably mounted on the second track, and each robotic arm is equipped with a rotatable suction cup.

[0009] Optionally, in the above-mentioned copper strip feeding device for the shielding machine, the robotic arm includes:

[0010] Suction cup;

[0011] The movable component is movably mounted on the second track;

[0012] The vertical arm is connected to the moving part via the first rotary joint;

[0013] Parallel arm, the parallel arm is hinged to the vertical arm;

[0014] A connecting arm, the first end of which is connected to the first end of a parallel arm via a second rotary joint;

[0015] The terminal arm is connected to the second end of the connecting arm via a third rotary joint, and a suction cup is mounted on the terminal arm.

[0016] The first cylinder has its cylinder body connected to the vertical arm, and its piston rod is hinged to the second end of the parallel arm.

[0017] Optionally, in the above-mentioned shielding machine copper strip feeding device, the parallel arm includes a first parallel arm and a second parallel arm arranged in parallel. The first ends of the first parallel arm and the second parallel arm are both hinged to the connecting plate. The connecting plate is connected to the connecting arm through a second rotary joint. The second end of the first parallel arm is hinged to the vertical arm. The piston rod of the first cylinder is hinged to the second end of the second parallel arm. The second parallel arm is hinged to the vertical arm.

[0018] Optionally, in the above-mentioned shielding machine copper strip feeding device, the first rotary joint, the second rotary joint, and the third rotary joint are all equipped with brake limiters.

[0019] Optionally, in the above-mentioned copper strip feeding device for the shielding machine, a suction cup drive is provided on the terminal arm, the suction cup drive is connected to the suction cup, and the suction cup drive can drive the suction cup to rotate.

[0020] Optionally, in the above-mentioned copper strip feeding device for the shielding machine, the suction cup driving component is a drive motor or a second cylinder.

[0021] Optionally, in the above-mentioned shielding machine copper strip feeding device, a pneumatic control box connected to the first cylinder is provided on the vertical arm.

[0022] Optionally, in the above-mentioned shielding machine copper strip feeding device, an operating handle is provided on the terminal arm, and the operating handle is provided with a control panel and a handle. The pneumatic control box and each brake limit component are respectively connected to the control panel.

[0023] Optionally, in the copper strip feeding device of the shielding machine described above, protective material is provided on the suction cup.

[0024] Optionally, in the above-mentioned shielding machine copper strip feeding device, the track assembly includes multiple spaced support frames, each support frame including a longitudinal beam and a crossbeam disposed between the longitudinal beams, and the first track is disposed on each crossbeam.

[0025] As can be seen from the above scheme, the copper strip feeding device for the shielding machine disclosed in this utility model uses the suction cup of the robotic arm to adsorb the copper strip, and then the operator operates the robotic arm to move along the second track and the first track to complete the copper strip feeding work of the shielding machine. This can improve the copper strip feeding efficiency of the shielding machine and reduce labor intensity. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the copper strip feeding device for the shielding machine disclosed in an embodiment of the present utility model;

[0028] Figure 2 This is a schematic diagram of the overall structure of the track assembly disclosed in an embodiment of the present utility model;

[0029] Figure 3 This is a partial structural schematic diagram of the track assembly disclosed in an embodiment of the present utility model;

[0030] Figure 4 This is a schematic diagram of the structure of the robotic arm disclosed in an embodiment of the present utility model;

[0031] Figure 5 This is a top view of the robotic arm disclosed in an embodiment of this utility model.

[0032] Among them, 100 is the track assembly, 110 is the first track, 120 is the second track, 130 is the support frame, 131 is the crossbeam, and 132 is the longitudinal beam;

[0033] 200 is the feeding assembly, 210 is the robotic arm, 211 is the suction cup, 212 is the moving part, 213 is the vertical arm, 214 is the parallel arm, 2141 is the first parallel arm, 2142 is the second parallel arm, 215 is the connecting arm, 216 is the terminal arm, 217 is the first cylinder, 218 is the connecting plate, 219 is the pneumatic control box, 220 is the operating handle, 221 is the first rotary joint, 222 is the second rotary joint, 223 is the third rotary joint, 224 is the brake limit component, and 225 is the suction cup drive component;

[0034] 300 is the shielding machine, 310 is the first shielding machine, 320 is the second shielding machine, 330 is the third shielding machine, 340 is the fourth shielding machine, 350 is the fifth shielding machine, and 360 is the sixth shielding machine. Detailed Implementation

[0035] The core of this utility model is to disclose a copper strip feeding device for a shielding machine, so as to improve the feeding efficiency of copper strips for the shielding machine and reduce labor intensity.

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] like Figure 1 As shown in the figure, this utility model discloses a copper strip feeding device for a shielding machine, including a track assembly 100 and a feeding assembly 200. Wherein, as... Figures 1-3 As shown, the track assembly 100 includes a first track 110 extending along a first direction and multiple tracks extending along a second direction, the first and second directions being perpendicular. The loading assembly 200 includes at least one robotic arm 210, each robotic arm 210 being movably mounted on a second track 120, and each robotic arm 210 being equipped with a suction cup 211 capable of adsorbing copper strips. Preferably, the second track 120 corresponds one-to-one with the robotic arm 210, and each robotic arm 210 is movably mounted on its corresponding second track 120.

[0038] It should be noted that the robotic arm 210 has two states: an unloaded state and a loaded state. In actual use, the copper strip is placed horizontally in the storage box. The operator moves the robotic arm 210 to the vicinity of the storage box, the suction cup 211 picks up the copper strip, and then rotates the suction cup 211, causing the copper strip to flip from the horizontal direction to the vertical direction. The robotic arm 210 switches from the unloaded state to the loaded state. The operator pushes the robotic arm 210, causing it to move along the track assembly 100, placing the copper strip on the storage shaft of the shielding machine 300. Then, the robotic arm 210 switches back to the unloaded state, and the above operation is repeated to complete the storage of multiple copper strips.

[0039] After the material is stored, the operator operates the robotic arm 210 to adsorb the copper strip at the storage end. After adsorption, the robotic arm 210 automatically switches to the load state. The operator operates the robotic arm 210 to place the copper strip on the wrapping head of the shielding machine 300. The robotic arm 210 then automatically switches to the no-load state, completing one feeding cycle.

[0040] For example, such as Figure 1As shown, in some specific embodiments, the shielding machine 300 includes six units arranged opposite to each other, namely the first shielding machine 310, the second shielding machine 320, the third shielding machine 330, the fourth shielding machine 340, the fifth shielding machine 350, and the sixth shielding machine 360. The robotic arm 210 includes three units, and the second track 120 includes three units disposed on the first track 110. One second track 120 is disposed between the first shielding machine 310 and the fourth shielding machine 340, another second track 120 is disposed between the second shielding machine 320 and the fifth shielding machine 350, and the third second track 120 is disposed between the third shielding machine 330 and the sixth shielding machine 360. Each robotic arm 210 is responsible for feeding copper strips onto two adjacent shielding machines 300. One robotic arm 210 feeds copper strips onto the first shielding machine 310 and the fourth shielding machine 340; the second robotic arm 210 feeds copper strips onto the second shielding machine 320 and the fifth shielding machine 350; and the third robotic arm 210 feeds copper strips onto the third shielding machine 330 and the sixth shielding machine 360. The operator moves the robotic arms 210 along the second track 120 and the first track 110 to feed copper strips onto each shielding machine 300. It should be noted that the number of shielding machines 300 and the specific number of robotic arms 210 can be adjusted according to actual needs.

[0041] The copper strip feeding device for the shielding machine disclosed in this embodiment of the utility model uses the suction cup 211 of the robotic arm 210 to pick up the copper strip. Then, the operator operates the robotic arm 210 to move along the second track 120 and the first track 110 to complete the copper strip feeding work of the shielding machine 300. This can improve the copper strip feeding efficiency of the shielding machine 300 and reduce labor intensity.

[0042] It should be noted that the second track 120 can move on the first track 110. It can be manually operated by the operator. For example, the first track 110 is equipped with a slide rail, and the second track 120 is equipped with rollers that cooperate with the slide rail. Of course, the second track 120 can also be driven by a drive motor to move along the first track 110.

[0043] Furthermore, such as Figures 4-5As shown, the robotic arm 210 includes a suction cup 211, a moving part 212, a vertical arm 213, a parallel arm 214, a connecting arm 215, a terminal arm 216, and a first cylinder 217. The moving part 212 is movably mounted on the second track 120, which can be a traveling trolley. The vertical arm 213 is connected to the moving part 212 via a first rotary joint 221. The parallel arm 214 is hinged to the vertical arm 213. The first end of the connecting arm 215 is connected to the first end of the parallel arm 214 via a second rotary joint 222. The terminal arm 216 is connected to the second end of the connecting arm 215 via a third rotary joint 223. The suction cup 211 is mounted on the terminal arm 216. The cylinder body of the first cylinder 217 is connected to the vertical arm 213, and the piston rod of the first cylinder 217 is hinged to the second end of the parallel arm 214. The robotic arm 210 employs the lever principle. The first cylinder 217 is hinged to one end of the parallel arm 214, which can lift objects. The vertical arm 213 can rotate 360° around its own axis, as can the connecting arm 215 and the terminal arm 216. Specifically, the first rotary joint 221, the second rotary joint 222, and the third rotary joint 223 can all use slewing bearings or rotating shafts. Alternatively, a combination of a motor, gears, and slewing bearings can be used, referencing existing rotary joint structures.

[0044] In operation, the operator moves the robotic arm 210 to the copper strip placement position. The piston rod of the first cylinder 217 shortens, the left end of the parallel arm 214 rises, and the right end descends, adsorbing the copper strip through the suction cup 211. Then, the piston rod of the first cylinder 217 extends, the left end of the parallel arm 214 descends, and the right end rises, thereby lifting the copper strip. By pushing and pulling the robotic arm 210, the operator can move the robotic arm 210 along the second track 120. Depending on the specific position of the shielding machine 300, the second track 120 moves along the first track 110, allowing the robotic arm 210 to place the copper strip onto the shielding machine 300, completing the copper strip loading process.

[0045] It should be noted that each robotic arm 210 is equipped with an air tank, which can be connected to the first cylinder 217 or to the suction cup 211.

[0046] Furthermore, such as Figure 4As shown, the parallel arm 214 includes a first parallel arm 2141 and a second parallel arm 2142 arranged in parallel. The first ends of the first parallel arm 2141 and the second parallel arm 2142 are both hinged to the connecting plate 218. The connecting plate 218 is connected to the connecting arm 215 through the second rotary joint 222. The second end of the first parallel arm 2141 is hinged to the vertical arm 213. The piston rod of the first cylinder 217 is hinged to the second end of the second parallel arm 2142. The second parallel arm 2142 is hinged to the vertical arm 213. Here, the hinge point of the second parallel arm 2142 and the vertical arm 213 is on the same straight line as the hinge point of the first parallel arm 2141 and the vertical arm 213, so that the first parallel arm 2141, the second parallel arm 2142, the vertical arm 213 and the connecting plate 218 form a parallelogram structure. It should be noted that the piston rod of the first cylinder 217 can also be hinged to the second end of the first parallel arm 2141, and the first parallel arm 2141 is hinged to the vertical arm 213 near the second end. The first parallel arm 2141 and the second parallel arm 2142 form a quadrilateral structure, which makes the structure more stable.

[0047] Furthermore, in order to prevent the rotational movements of the various lever arms from affecting each other, brake limiters 224 are provided at the first rotary joint 221, the second rotary joint 222 and the third rotary joint 223. Taking the brake limiting member 224 set at the first rotary joint 221 as an example, the brake limiting member 224 may include a brake cylinder, a ring set on the outer ring of the first rotary joint 221 (taking a slewing bearing as an example), and a clamping assembly. The cylinder body of the brake cylinder is fixed on the moving part 212. The clamping assembly includes two clamping members, with the ring located between the two clamping members. One clamping member is connected to the cylinder body of the cylinder through a bracket, and one end of the other clamping member is hinged to the piston rod of the brake cylinder, and the other end is hinged to the bracket. When the piston rod is extended, it can push the two clamping members to clamp the ring, that is, clamp the outer ring of the slewing bearing, so as to realize the braking function and limit the rotation of the vertical arm 213. When the piston rod is shortened, it can release the clamping plate from the slewing bearing and realize the rotation of the vertical arm 213. It should be noted that the specific structure of the brake limiter 224 described above is only an example. Other brake limiters 224 structures can also be used, such as brake pads and calipers. The calipers clamp the brake pads to stop the rotation, as long as the rotation of each rotating joint can be locked. For details, please refer to the specific structural composition of existing brake limiters 224.

[0048] Furthermore, such as Figure 4As shown, a suction cup driver 225 is mounted on the end arm 216 of the robotic arm 210. The suction cup driver 225 is connected to the suction cup 211 and can drive the suction cup 211 to rotate. Specifically, the suction cup driver 225 can be a drive motor, which includes a servo motor and a reducer. The output shaft of the reducer is connected to the suction cup 211. The suction cup driver 225 can adjust the rotation angle of the suction cup 211 according to the requirement of horizontal or vertical placement of the copper strip. Alternatively, the suction cup driver 225 can be a second cylinder. The cylinder body of the second cylinder is connected to the end arm 216, and the piston rod of the second cylinder is hinged to the suction cup 211.

[0049] Furthermore, such as Figure 4 As shown, a pneumatic control box 219 connected to the first cylinder 217 is provided on the vertical arm 213. The pneumatic control box 219 is used to control the extension and retraction of the piston rod of the first cylinder 217.

[0050] Furthermore, to facilitate the control of the movements of each arm of the robotic arm 210, an operating handle 220 is provided on the terminal arm 216. The operating handle 220 is equipped with a control panel and a lever. The pneumatic control box 219 and each brake limiter 224 are respectively connected to the control panel. Specifically, the control panel is equipped with buttons for controlling the extension and retraction of the piston rod of the first cylinder 217, the rotation of the vertical arm 213, the rotation of the connecting arm 215, the rotation of the terminal arm 216, the rotation of the suction cup 211, the suction of the copper strip, and the release of the copper strip, as well as buttons for controlling the braking and release of each brake limiter, to facilitate operation by the operator. The lever is provided to facilitate the operator to push the robotic arm 210.

[0051] Furthermore, in order to reduce damage to the copper strip, the suction cup 211 is provided with protective material, specifically a rubber sealing ring.

[0052] Furthermore, such as Figure 2 As shown, the track assembly 100 includes a plurality of spaced-apart support frames 130. Each support frame 130 includes a longitudinal beam 132 and a crossbeam 131 disposed between the longitudinal beams. A first track 110 is disposed on each crossbeam 131. The support frames 130 are preferably steel structure frames, and the configuration of the support frames 130 provides stable support for the track assembly 100. The first track 110 and the second track 120 are preferably aluminum alloy tracks.

[0053] It should be noted that the various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0054] Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

[0055] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0056] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand the core ideas of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A copper strip feeding device for a shielding machine, characterized in that, include: A track assembly (100) includes a first track (110) extending along a first direction and a second track (120) extending along a second direction. The second track (120) is movably disposed on the first track (110). The second track (120) includes a plurality of tracks. The first direction and the second direction are perpendicular to each other. The feeding assembly (200) includes at least one robotic arm (210), the second track (120) corresponds one-to-one with the robotic arm (210), each robotic arm (210) is movably disposed on the second track (120), and each robotic arm (210) is provided with a rotatable suction cup (211).

2. The shielding machine copper strip feeding device as described in claim 1, characterized in that, The robotic arm (210) includes: The suction cup (211); A movable component (212) is movably disposed on the second track (120); A vertical arm (213) is connected to the moving part (212) via a first rotary joint (221); Parallel arm (214), which is hinged to the vertical arm (213); Connecting arm (215), the first end of which is connected to the first end of parallel arm (214) via a second rotary joint (222); Terminal arm (216), the second end of the terminal arm (216) is connected to the connecting arm (215) via a third rotary joint (223), and the suction cup (211) is disposed on the terminal arm (216); The first cylinder (217) has its cylinder body connected to the vertical arm (213), and its piston rod is hinged to the second end of the parallel arm (214).

3. The shielding machine copper strip feeding device as described in claim 2, characterized in that, The parallel arm (214) includes a first parallel arm (2141) and a second parallel arm (2142) arranged in parallel. The first ends of the first parallel arm (2141) and the second parallel arm (2142) are both hinged to the connecting plate (218). The connecting plate (218) is connected to the connecting arm (215) through the second rotary joint (222). The second end of the first parallel arm (2141) is hinged to the vertical arm (213). The piston rod of the first cylinder (217) is hinged to the second end of the second parallel arm (2142). The second parallel arm (2142) is hinged to the vertical arm (213).

4. The shielding machine copper strip feeding device as described in claim 3, characterized in that, The first rotary joint (221), the second rotary joint (222) and the third rotary joint (223) are all provided with brake limiters (224).

5. The shielding machine copper strip feeding device as described in claim 3, characterized in that, The terminal arm (216) is provided with a suction cup drive (225), which is connected to the suction cup (211) and can drive the suction cup (211) to rotate.

6. The shielding machine copper strip feeding device as described in claim 5, characterized in that, The suction cup drive component is a drive motor or a second cylinder.

7. The shielding machine copper strip feeding device as described in claim 4, characterized in that, The vertical arm (213) is provided with a pneumatic control box (219) connected to the first cylinder (217).

8. The shielding machine copper strip feeding device as described in claim 7, characterized in that, The terminal arm (216) is provided with an operating handle (220), and the operating handle (220) is provided with a control panel and a handle. The air control box (219) and each of the brake limiters (224) are respectively connected to the control panel.

9. The shielding machine copper strip feeding device as described in claim 1, characterized in that, The suction cup (211) is provided with protective material.

10. The shielding machine copper strip feeding device according to any one of claims 1-9, characterized in that, The track assembly (100) includes a plurality of spaced support frames (130), each of the support frames (130) including a longitudinal beam (132) and a crossbeam (131) disposed between the longitudinal beams, and the first track (110) is disposed on each of the crossbeams (131).