High melting point alloy steel wire with protective layer

Abstract

The utility model relates to high melting point alloy steel wire technical field, and disclose a kind of high melting point alloy steel wire with protective layer, including outer layer component, protection component and body component, wherein protection component is installed in the inside of outer layer component, body component is installed in the inside of protection component, be equipped with protection component, it is favorable to wear layer to be made of nitride, can significantly improve the hardness of steel wire surface, to effectively resist abrasion, corrosion-resistant layer and aluminium-zinc-magnesium plating layer are made of chromium alloy, form multilayer protection system, can keep stable under high temperature environment, will not easily melt or decompose, to extend the service life of device;Equipped with outer layer component, it is favorable to rubber layer have good elasticity and flexibility, can adapt to various deformation and vibration, ensure and device internal material closely adhere to, and have higher wear resistance, chip flute is favorable to the chip generated due to abrasion and conducts flow, reduce the probability of chip jam.

Description

Technical Field

[0001] This utility model relates to the field of high melting point alloy steel wire technology, and more specifically to a high melting point alloy steel wire with a protective layer. Background Technology

[0002] The main function of a high-melting-point alloy steel wire with a protective layer is to improve the wear resistance, corrosion resistance and high-temperature performance of the steel wire.

[0003] Existing alloy steel wires have relatively low surface hardness, making them prone to scratches and wear during friction. This significantly shortens the wire's lifespan, especially in high-load, high-frequency friction environments. If the wire matrix is ​​directly exposed to corrosive media, the corrosion process is accelerated. Furthermore, if wear debris cannot be effectively channeled, it can easily become trapped between the wire and the device, leading to equipment malfunction or performance degradation. This increases maintenance costs and downtime, impacting normal equipment operation.

[0004] Therefore, in order to solve the above problems, this application provides a high melting point alloy steel wire with a protective layer. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high melting point alloy steel wire with a protective layer to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a high melting point alloy steel wire with a protective layer, comprising an outer layer component, a protective component, and a body component, wherein the protective component is installed inside the outer layer component, and the body component is installed inside the protective component.

[0007] Preferably, the outer component includes a rubber layer and chip removal grooves, wherein the outer wall of the rubber layer has annularly distributed chip removal grooves.

[0008] Preferably, the protective component includes a wear-resistant layer, a corrosion-resistant layer, and an aluminum-zinc-magnesium plating layer. The wear-resistant layer is fixedly installed on the inner wall of the rubber layer, the corrosion-resistant layer is fixedly installed on the inner wall of the wear-resistant layer, and the aluminum-zinc-magnesium plating layer is fixedly installed on the inner wall of the corrosion-resistant layer. The wear-resistant layer is made of nitride, which can significantly improve the surface hardness of the steel wire, thereby effectively resisting wear. The corrosion-resistant layer and the aluminum-zinc-magnesium plating layer are made of chromium alloy, forming a multi-layer protective system that can remain stable in high-temperature environments and will not easily melt or decompose, thereby extending the service life of the device.

[0009] Preferably, the body assembly includes a filler, a protective tube, and a glass fiber tube. The filler is installed inside the protective assembly. The glass fiber tube and the protective tube are matrix-distributed and fixedly installed inside the filler. The glass fiber tube is fixedly installed on the inner wall of the protective tube. The protective tube is made of metal nitride, which can effectively reduce wear on the surface of the steel wire, maintain the dimensional accuracy of the steel wire, and is not easily damaged during use, thereby extending its service life.

[0010] The technical effects and advantages of this utility model are as follows:

[0011] This invention, by incorporating protective components, allows the wear-resistant layer, made of nitrides, to significantly improve the surface hardness of the steel wire, thereby effectively resisting wear. The corrosion-resistant layer and the aluminum-zinc-magnesium plating layer are made of chromium alloy, forming a multi-layer protective system that remains stable under high-temperature environments and will not easily melt or decompose, thus extending the service life of the device.

[0012] This invention, by incorporating an outer layer component, ensures that the rubber layer possesses excellent elasticity and flexibility, enabling it to adapt to various deformations and vibrations, ensuring a tight fit with the internal materials of the device, and exhibiting high wear resistance. The chip discharge groove facilitates the diversion of debris generated by wear, reducing the probability of debris getting stuck. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.

[0015] Figure 3 For the present utility model Figure 2 Schematic diagram of structure A in the middle.

[0016] Figure 4 This is a schematic diagram of the protective layer structure of this utility model.

[0017] The attached figures are labeled as follows: 1. Outer component; 101. Rubber layer; 102. Chip removal groove; 2. Protective component; 201. Wear-resistant layer; 202. Corrosion-resistant layer; 203. Aluminum-zinc-magnesium plating layer; 3. Body component; 301. Filler; 302. Protective tube; 303. Fiberglass tube. Detailed Implementation

[0018] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The high melting point alloy steel wire involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Reference Figure 1-4 This utility model provides a high melting point alloy steel wire with a protective layer, including an outer layer component 1, a protective component 2 and a body component 3, wherein the protective component 2 is installed inside the outer layer component 1 and the body component 3 is installed inside the protective component 2.

[0020] The outer component 1 includes a rubber layer 101 and a chip removal groove 102, wherein the outer wall of the rubber layer 101 is provided with annularly distributed chip removal grooves 102.

[0021] The protective component 2 includes a wear-resistant layer 201, a corrosion-resistant layer 202, and an aluminum-zinc-magnesium plating layer 203. The wear-resistant layer 201 is fixedly installed on the inner wall of the rubber layer 101, the corrosion-resistant layer 202 is fixedly installed on the inner wall of the wear-resistant layer 201, and the aluminum-zinc-magnesium plating layer 203 is fixedly installed on the inner wall of the corrosion-resistant layer 202. The wear-resistant layer 201 is made of nitride, which can significantly improve the surface hardness of the steel wire, thereby effectively resisting wear. The corrosion-resistant layer 202 and the aluminum-zinc-magnesium plating layer 203 are made of chromium alloy, forming a multi-layer protective system that can remain stable in high-temperature environments and will not easily melt or decompose, thereby extending the service life of the device.

[0022] The main body component 3 includes a filler 301, a protective tube 302, and a glass fiber tube 303. The filler 301 is installed inside the protective component 2. The glass fiber tube 303 and the protective tube 302 are matrix-distributed and fixedly installed inside the filler 301. The glass fiber tube 303 is fixedly installed on the inner wall of the protective tube 302. The protective tube 302 is made of metal nitride, which can effectively reduce the wear on the surface of the steel wire, maintain the dimensional accuracy of the steel wire, and is not easily damaged during use, thereby extending its service life.

[0023] The working principle of this utility model:

[0024] When the device is handled or stored, if it is accidentally scratched or scraped, it will first come into contact with the rubber layer 101. The rubber layer 101 has good elasticity and flexibility, can adapt to various deformations and vibrations, ensures a tight fit with the internal materials of the device, and has high wear resistance. When the device starts working, the wear-resistant layer 201 is made of nitride, which can significantly improve the surface hardness of the steel wire, thereby effectively resisting wear. The corrosion-resistant layer 202 and the aluminum zinc magnesium plating layer 203 are made of chromium alloy, forming a multi-layer protection system that can remain stable in high-temperature environments and will not easily melt or decompose. The protective tube 302 is made of metal nitride, which can effectively reduce the wear on the surface of the steel wire, maintain the dimensional accuracy of the steel wire, and is not easily damaged during use, thereby extending its service life. The glass fiber tube 303 has good electrical insulation properties, which can effectively prevent current leakage in high-voltage environments and ensure safe use.

[0025] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0026] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-melting-point alloy steel wire with a protective layer, comprising an outer layer component (1), a protective component (2), and a body component (3), characterized in that: The protective component (2) is installed inside the outer component (1), and the body component (3) is installed inside the protective component (2); the outer component (1) includes a rubber layer (101) and a chip removal groove (102), wherein the outer wall of the rubber layer (101) is provided with annularly distributed chip removal grooves (102).

2. The high-melting-point alloy steel wire with a protective layer according to claim 1, characterized in that: The protective component (2) includes a wear-resistant layer (201), wherein the wear-resistant layer (201) is fixedly installed on the inner wall of the rubber layer (101), and the wear-resistant layer (201) is made of nitride material.

3. The high-melting-point alloy steel wire with a protective layer according to claim 1, characterized in that: The protective component (2) includes a corrosion-resistant layer (202) and an aluminum-zinc-magnesium plating layer (203), wherein the corrosion-resistant layer (202) is fixedly installed on the inner wall of the wear-resistant layer (201), and the aluminum-zinc-magnesium plating layer (203) is fixedly installed on the inner wall of the corrosion-resistant layer (202). The corrosion-resistant layer (202) and the aluminum-zinc-magnesium plating layer (203) are made of chromium alloy.

4. The high-melting-point alloy steel wire with a protective layer according to claim 1, characterized in that: The main body component (3) includes a filler (301) and a protective tube (302), wherein the filler (301) is installed inside the protective component (2), and the protective tube (302) is matrix-distributed and fixedly installed inside the filler (301), and the protective tube (302) is made of metal nitride material.

5. The high-melting-point alloy steel wire with a protective layer according to claim 1, characterized in that: The main body assembly (3) includes a glass fiber tube (303), wherein the glass fiber tube (303) is fixedly installed on the inner wall of the protective tube (302).

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