A suspended ceiling panel with adjustable mounting position

Abstract

The utility model discloses a kind of adjustable ceiling panels of installation position, it is related to integrated ceiling technical field.The existing panel periphery needs to be set profile edge, affect beautiful and easily produce larger gap.The utility model provides a kind of adjustable ceiling panel, including panel, the panel top is fixed at least a pair of adjusting seat, adjusting groove is set in each pair of adjusting seat, the slot of adjusting groove of each pair of adjusting seat is opposite, suspension component is equipped above adjusting seat, the bottom of suspension component is respectively placed in the adjusting groove of the slot opposite adjusting groove and can be moved in adjusting groove, the installation position of panel is adjusted by changing the relative position of suspension component and adjusting seat.The utility model is by being provided with the adjusting seat with adjusting groove, the relative position of suspension component and adjusting seat is adjustable, the installation position of panel and joist is infinitely adjusted, without additional profile.

Description

Technical Field

[0001] This utility model relates to the field of integrated ceiling technology, and in particular to a ceiling panel with an adjustable installation position. Background Technology

[0002] Currently, honeycomb sandwich structure ceiling panels (honeycomb panels) are commonly used in integrated ceilings. In order to connect with the keel, edge sealing profiles are installed at the milled grooves on the side of the honeycomb panel. The outer protruding edge of the edge sealing profile is embedded in the keel clamping groove or connected to the keel through other transition fasteners to fix the ceiling panel.

[0003] Because the perimeter of the honeycomb panel is fixed with edge banding profiles, the position of the honeycomb panel is relatively fixed after the profiles are connected to the keel, making it difficult to correct installation position deviations caused by manufacturing precision and installation errors. In addition, the edge banding profiles are prone to deformation and bending during manufacturing and transportation, resulting in the honeycomb panel edges not being completely consistent. After installation, the gaps between adjacent honeycomb panels are large and uneven, affecting the aesthetics and even causing problems with different honeycomb panels being difficult to splice together. Summary of the Invention

[0004] The purpose of this utility model is to provide a ceiling panel with an adjustable installation position. By setting an adjustment seat with an adjustment groove on the top surface of the ceiling panel and installing a hanging component on each pair of adjustment seats, the position of the ceiling panel can be adjusted, effectively increasing the installation tolerance space.

[0005] This utility model is achieved using the following technical solution: a ceiling panel with adjustable installation position, comprising a panel, at least one pair of adjustment seats fixed on the top surface of the panel, each pair of adjustment seats having an adjustment groove, the groove openings of the adjustment grooves of each pair of adjustment seats being opposite each other, a suspension member being provided above the adjustment seat, the bottom ends of the suspension member being respectively placed into the opposite grooves and being movable within the adjustment grooves, thereby adjusting the installation position of the panel by changing the relative position of the suspension member and the adjustment seat.

[0006] The adjusting seat has a raised portion in the middle with a flat top surface. The raised portion is closed on one side and open on the other, forming a stepped opening that is wider on the outside and narrower on the inside. The narrow groove inside the stepped opening forms the adjusting groove, and the bottom of the suspension component is placed into the adjusting groove. The groove facilitates the positioning of the suspension components and their movement relative to each other.

[0007] Below the stepped opening slot is a concave flat-topped groove, with the mounting base of the adjusting seat extending from both sides of the flat-topped groove. This concave flat-topped groove not only forms the bottom surface of the slot but also increases the strength of the adjusting seat and improves the bending stiffness of the adjusting groove. It also forms the stepped opening of the adjusting seat, ensuring that when screws or other fasteners are installed on the mounting base of the adjusting seat, the exposed parts of the fasteners will not interfere with the movement of the suspension component in the adjusting groove.

[0008] The top surface of the panel is provided with multiple pairs of adjustment seats at intervals at the ends and middle edges, allowing the suspension component to be inserted into multiple pairs of adjustment seats simultaneously. This ensures a reliable connection for panels with large areas and mass.

[0009] The end face of the suspension component is inverted T-shaped, including a bottom extension section and a connecting part vertically disposed above the bottom extension section. The connecting part is a plate-shaped part that can be connected to the keel and has a protruding strip with a guide edge at the top. The plate-shaped connecting part has a large contact area with the wall of the adjustment groove, can withstand greater gravity or tension, and is easy to install.

[0010] To further limit the vertical movement of the suspension component, the bottom extension is fitted into the corresponding adjustment groove of the adjustment seat with a clearance fit, allowing it to move horizontally within the adjustment groove and be constrained by the adjustment groove in the vertical direction.

[0011] The panel is a multi-layer board, wherein the bottom plate has an integrally extended outward folded edge that seals the side wall of the panel, and a honeycomb core is present between the bottom and top surfaces of the panel. Using a folded edge instead of traditional profile edging makes it easier to process, eliminates splicing seams, and improves aesthetics.

[0012] Furthermore, the panel is mounted on the keel via a connecting part, the keel being a clamping structure, with the protrusion of the connecting part embedded in the clamping groove of the keel.

[0013] To facilitate selection of the installation position according to needs during installation, the adjustment seat is fixed to the panel with screws.

[0014] To avoid screw interference, when the adjusting seat is fixed to the panel, the screw head is lower than the bottom of the suspension component.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention changes the structure of installing edge-sealing profiles on the sides of ceiling panels. By setting an adjustment seat with an adjustment groove on the top surface of the panel, the hanging components and the panel can be moved relative to each other, realizing stepless adjustment of the installation position of the panel and the keel. This solves the problems of misalignment and large gaps of the panels caused by keel installation deviation or unevenness of the panel perimeter in traditional ceilings. By adjusting the relative displacement of the two, the spacing between adjacent panels can be changed simultaneously, reducing or even eliminating cumulative installation errors. In addition, this invention uses the adjustment seat and hanging components on the top of the panel to replace the edge-sealing profiles and fasteners on the sides of the panel in the prior art. The adjustment seat, hanging components and the panel are easy to store and transport separately. The panel has good sealing and moisture-proof performance, and each component has high bending resistance, which improves the error tolerance of the panel installation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of an adjustable ceiling panel as an example.

[0018] Figure 2 for Figure 1 A magnified view of a portion of point A;

[0019] Figure 3 This is a schematic diagram of the adjustment seat in an embodiment;

[0020] Figure 4 This is a schematic diagram of the structure of the suspension component extension being inserted into the adjustment groove in an embodiment;

[0021] Figure 5 This is a schematic diagram of the suspension component in an embodiment.

[0022] In the diagram: 1. Panel; 2. Adjustment seat; 20. Protrusion; 200. Adjustment groove; 201. Flat top groove; 21. Mounting bottom surface; 3. Suspension component; 31. Bottom extension section; 32. Connecting part. Detailed Implementation

[0023] The present invention will now be described in more detail with reference to the accompanying drawings. It should be noted that the description of the present invention with reference to the accompanying drawings is merely illustrative and not restrictive. Various embodiments can be combined with each other to form other embodiments not shown in the following description.

[0024] Example

[0025] This embodiment provides an adjustable ceiling panel. Through the cooperation of the adjustment groove on the top surface of the panel and the hanging parts, the ceiling can be adjusted left and right during installation, which facilitates installation and adjustment of the gap at the joint.

[0026] The top surface described in this embodiment refers to the surface of panel 1 used for fixing to the mounting side of the keel.

[0027] Please refer to Figure 1 The ceiling panel diagram shown is as follows: Figure 2The partial schematic diagram shown illustrates that the ceiling panel of this embodiment includes a panel 1 that can be installed on a keel. At least one pair of adjusting seats 2 are fixed to the top surface of the panel 1. Each pair of adjusting seats 2 has an adjusting groove 200, with the groove openings of each pair of adjusting grooves 200 facing each other. A hanging member 3 is provided above the adjusting seat 2. The bottom ends of the hanging member 3 are respectively inserted into the opposing adjusting grooves 200 and can move within the adjusting grooves 200. The installation position of the panel 1 is adjusted by changing the relative position of the hanging member 3 and the adjusting seat 2. The adjusting seat 2 on the panel 1 can be integrally formed with the panel 1 or pre-fixed to the panel 1. With this type of fixing, the adjusting seat 2 requires the hanging member 3 to be pre-installed to avoid difficulty in inserting the hanging member 3 from the groove after the adjusting seat 2 is positioned. Of course, the hanging member 3 can also be a separate structure, such as symmetrically fixed by fasteners or plugs. In this case, even if the adjusting seat 2 is integrally formed with the panel 1 or already fixed to the panel 1, the hanging member 3 can be installed at any time. The number of adjusting seats 2 is not limited in this embodiment and can be set according to the size of the panel 1 and the position of the keel. Figure 1 The installation method shown is for reference, that is, the adjustment seat 2 is fixed in the mounting position near the edge of the panel 1, and each pair of adjustment seats 2 is set on the left and right sides respectively. This arrangement has high connection strength and uniform force distribution.

[0028] The aforementioned suspension component 3 can be rod-shaped, block-shaped, plate-shaped, or other geometric shapes, and the material can be metal, plastic, or composite material. The connection methods between the suspension component 3 and the keel include, but are not limited to, snap-fit, hook-hook, screw-fit, and magnetic connection. In this embodiment, a bidirectional sliding interface is used, where the two ends of the suspension component 3 are connected to the adjustment seat 2 and the keel to ensure three-point linkage, enabling free adjustment of the panel 1's installation position and gap control. Before installation, the installation position can be adjusted by moving the suspension component 3. After the suspension component 3 is fixed to the keel, the panel 1 can be moved, i.e., the adjustment seat 2 can be moved, fine-tuning the relative position of the panel 1 and the suspension component 3 to adjust the gap between different panels 1. In this embodiment, the panel 1 is installed on the keel via the suspension component 3. The keel is a clamping structure, and the suspension component 3 has protruding strips at the connection points to facilitate embedding into the clamping grooves of the keel and prevent it from falling or coming off.

[0029] Please refer to Figure 2 , Figure 3 The adjustment seat 2 shown in this embodiment is connected by fasteners to the top surface of the panel 1. This allows for flexible installation, with the number and location of adjustment seats 2 adjustable as needed. In this embodiment, screws are used as the fasteners, but other fasteners can be selected as required; the fastening method is not limited to screws. For ease of installation, the mounting flange or mounting lug used for fastener fixing should be substantially parallel to the top surface of the panel 1.

[0030] It should be noted that the structure and shape of the adjusting seat 2 are not limited to... Figure 2 , Figure 3 As shown, it encompasses all equivalent structures that can achieve the same sliding connection function, such as: dovetail grooves, roller guides, linear bearings, and enclosed rectangular slides. This embodiment uses... Figure 2 , Figure 3 and Figure 4 The adjusting seat 2 shown is described below. The adjusting seat 2 has a protrusion 20 in the middle, and the top surface of the protrusion 20 is flat. One side of the protrusion 20 is closed, and the other side is open, forming a stepped opening that is wider on the outside and narrower on the inside. The narrow inner groove of the stepped opening forms the adjusting groove 200, into which the bottom of the suspension member 3 is inserted. The side wall groove facilitates the alignment of the groove openings and makes it convenient to install the suspension member 3. To improve strength, a concave flat-top groove 201 is provided below the stepped opening groove, and the two sides of the flat-top groove 201 extend to the mounting bottom surface 21 of the adjusting seat 2. Multiple pairs of adjusting seats 2 are spaced apart at the ends and middle edges of the top surface of the panel 1, allowing the suspension member 3 to be inserted into multiple pairs of adjusting seats 2 simultaneously. The adjusting seat 2 can be integrally formed or designed as separate parts according to actual needs, for example, the protrusion 20 and the mounting bottom surface 21 can be separate parts. The mounting bottom surface 21 can have several holes for fastener installation. During installation, fasteners, such as screws, can be driven directly into panel 1 through the mounting holes according to the actual installation location to secure the adjusting seat 2. The number of holes can be set as needed, such as... Figure 3 The multi-hole arrangement shown can disperse local stress and increase strength after fastener installation.

[0031] Please refer to Figure 4 and Figure 5 As shown, this embodiment provides a suspension member 3. The end face of the suspension member 3 is inverted T-shaped, including a bottom extension section 31 and a connecting portion 32 vertically disposed above the bottom extension section 31. The connecting portion 32 is a sheet-like part that can be connected to the keel and has a protruding strip with a guide edge at its top. The length of the bottom extension section 31 is greater than that of the connecting portion 32, so that both ends of the bottom extension section 31 can be inserted into the slots of the adjustment grooves 200. The bottom extension section 31 is fitted into the corresponding adjustment grooves 200 of the adjustment seat 2 with a clearance fit, so that the suspension member 3 is straddling the two opposing adjustment grooves 200. The suspension member 3 can move horizontally within the adjustment grooves 200 and is constrained by the adjustment grooves 200 in the vertical direction. The bottom extension section 31 can slide in a direction parallel to the panel 1, changing the position of the connecting portion 32 relative to the panel 1 and the adjustment seat 2.

[0032] It should be noted that, Figure 5 The inverted T-shaped suspension member 3 shown is merely an example of this embodiment and is not limited to the shape shown in the figure. For example, the shape of the bottom extension 31 can be a dovetail slider, a cross-shaped slider, etc.; the shape of the connecting part 32 can be adapted to T-shaped / triangular / I-shaped keel, etc.

[0033] Traditional panels, such as honeycomb panels, often use milling to create mounting grooves at the edges, followed by embedding metal profiles for reinforcement and easy connection to the keel. In this embodiment, panel 1 requires no additional profiles; the substrate of panel 1 can be directly plastically deformed to form a folded edge, eliminating gaps between profile components and assembly, improving overall strength and sealing, and avoiding the problem of inconsistent colors between panel 1 and the profile. Specifically, panel 1 is a multi-layer board, where the bottom plate has an integrally extended outward folded edge that seals the sidewall of panel 1. A honeycomb core exists between the bottom and top surfaces of panel 1. The integrally formed folded edge structure includes, but is not limited to, continuous deformation processes of the panel substrate such as single bending (L-shape), multiple bending (U-shape), and roll forming. The adhesive layer used to fix the folded edge to the top surface of panel 1 covers continuous adhesive media such as structural adhesive, hot melt adhesive, and epoxy resin. The folded edge structure also achieves the following functions: replacing the edge-wrapping function of traditional profiles; forming a mechanical coupling with the back panel through the adhesive layer; and covering the end face of the inner core to form a moisture barrier. In addition to honeycomb, the inner core can also be a porous core, foam / foamed core material, etc.

[0034] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A ceiling panel with adjustable installation position, comprising a panel (1), characterized in that, At least one pair of adjustment seats (2) are fixed on the top surface of the panel (1). Each pair of adjustment seats (2) has an adjustment groove (200). The groove openings of the adjustment grooves (200) of each pair of adjustment seats (2) are opposite to each other. A suspension member (3) is provided above the adjustment seat (2). The bottom ends of the suspension member (3) are respectively placed into the adjustment grooves (200) with opposite openings and can move in the adjustment grooves (200). The installation position of the panel (1) can be adjusted by changing the relative position of the suspension member (3) and the adjustment seat (2).

2. The ceiling panel with adjustable installation position according to claim 1, characterized in that: The adjusting seat (2) has a protrusion (20) in the middle and the top surface of the protrusion (20) is a plane. The protrusion (20) is closed on one side and open on the other side, and has a stepped opening that is wider on the outside and narrower on the inside. The narrow groove inside the stepped opening forms the adjusting groove (200). The bottom of the suspension member (3) is placed into the adjusting groove (200).

3. A ceiling panel with adjustable installation position according to claim 2, characterized in that: Below the slot of the stepped opening is a concave flat-top groove (201), and the mounting bottom surface (21) of the adjustment seat (2) extends from both sides of the flat-top groove (201).

4. A ceiling panel with adjustable installation position according to claim 1, characterized in that: The top surface of the panel (1) is provided with multiple pairs of adjustment seats (2) at intervals at the ends and middle edges, so that the suspension member (3) can be placed into multiple pairs of adjustment seats (2) at the same time.

5. A ceiling panel with adjustable installation position according to claim 1, characterized in that: The end face of the suspension member (3) is inverted T-shaped, including a bottom extension section (31) and a connecting part (32) vertically arranged above the bottom extension section (31). The connecting part (32) is a sheet that can be connected to the keel and has a protruding strip with a guide edge at the top.

6. A ceiling panel with adjustable installation position according to claim 5, characterized in that: The bottom extension section (31) is fitted into the adjustment groove (200) corresponding to the adjustment seat (2) with a clearance fit, and can move horizontally within the adjustment groove (200) and be constrained by the adjustment groove (200) in the vertical direction.

7. A ceiling panel with adjustable installation position according to claim 1, characterized in that: The panel (1) is a multi-layer board, wherein the bottom plate has an integral outwardly extending folded edge that seals the side wall of the panel (1), and the bottom and top surfaces of the panel (1) have a honeycomb core.

8. A ceiling panel with adjustable installation position according to claim 5, characterized in that: The panel (1) is mounted on the keel via a connecting part (32), which is a clamping structure keel, and the protrusion of the connecting part (32) is embedded in the clamping groove of the keel.

9. A ceiling panel with adjustable installation position according to claim 1, characterized in that: The adjustment seat (2) is fixed to the panel (1) by screws.

10. A ceiling panel with adjustable installation position according to claim 9, characterized in that: When the adjusting seat (2) is fixed to the panel (1), the head of the screw is lower than the bottom of the suspension member (3).

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