Flat insert type high current terminal
By repeatedly bending the limiting part to form an interference fit between the clamping part and the insertion part, and by fixing the fixing part with the limiting part, the problem of insufficient positive clamping force and vibration resistance of flat plug-type high current terminals is solved, and a stable connection is achieved in high vibration environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU TONO AUTOMOTIVE TECH CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-14
AI Technical Summary
Existing flat-type high-current terminals are insufficient in terms of forward clamping force and vibration resistance, and cannot meet the connection stability requirements under high power and high vibration environments.
The design incorporates a limiting part that forms an interference fit between the clamping part and the insertion part through multiple bending, and is fixed by the abutment of the fixing part and the limiting part, thereby enhancing the clamping force and stability. The alternating arrangement of the limiting body and the clamping position structure ensures a stable connection of the insertion part within the slot.
It effectively prevents the insertion part from loosening during use, ensuring the stability and reliability of the connection, especially maintaining a good connection in high vibration environments, thus improving the stability and reliability of the connection.
Smart Images

Figure CN224502399U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to terminal technical field, especially a kind of flat insertion type high current terminal. BACKGROUND
[0002] In the field of power transmission and connection, high current terminals, as key conductive connection components, are widely used in various electrical equipment, power systems and industrial control occasions. With the continuous improvement of the power of electrical equipment, higher requirements are put forward for the conductive performance, connection reliability and vibration resistance of high current terminals.
[0003] Traditional high current terminal design often faces the problem of insufficient connection stability, especially in high-vibration environments, the connection part is prone to looseness, leading to increased contact resistance, which in turn causes local overheating and even equipment failure or safety accidents. In addition, some traditional terminal designs have defects in terms of forward clamping force, making it difficult to maintain stable contact pressure during long-term use, affecting the conductive efficiency and stability of equipment operation.
[0004] To address the above problems, the industry is constantly exploring new terminal design methods to improve the connection reliability and vibration resistance of high current terminals. Among them, the flat insertion type connection method gradually attracts attention due to its compact structure, easy plugging and other advantages. However, the existing flat insertion type terminal design still needs to be improved in terms of forward clamping force and vibration resistance, and cannot meet the strict requirements for connection stability in high-power, high-vibration environments.
[0005] Therefore, the present application develops a flat insertion type high current terminal to solve the problems existing in the prior art. SUMMARY
[0006] The utility model aims at providing a flat insertion type high current terminal to solve the problem of insufficient clamping force in the prior art.
[0007] The technical solution of the utility model is: a flat insertion type high current terminal, comprising:
[0008] Two symmetrically arranged limiting parts, one end of the two limiting parts is fixedly connected to each other and forms a slot therebetween;
[0009] An insertion part is inserted into the slot, and the two opposite sides of the insertion part are respectively in abutment with the inner side walls of the corresponding limiting parts;
[0010] Among them, the limiting part is bent multiple times, and at least once in the direction of the center line of the slot, forming a clamping part, so that the clamping part is in close contact with the insertion part and forms an interference fit.
[0011] Preferably, the limiting parts include a plurality of first limiting bodies and a plurality of second limiting bodies, and the plurality of first limiting bodies and the plurality of second limiting bodies are arranged alternately along the extension direction of the insertion slot.
[0012] Preferably, the clamping parts include first clamping positions at the first limiting bodies and second clamping positions at the second limiting bodies, and the side wall of the inserting part sequentially contacts the first clamping positions and the second clamping positions when the inserting part is inserted.
[0013] Preferably, the first limiting bodies and the second limiting bodies respectively have first curved segments, first straight segments, second curved segments and second straight segments, the first curved segments form the first clamping positions, and the second curved segments and the second straight segments jointly form the second clamping positions.
[0014] Preferably, the angle of the first curved segments is smaller than the angle of the second curved segments, so that the second straight segments are closer to the inserting part relative to the first straight segments.
[0015] Preferably, the two limiting parts are fixed with fixing parts away from the inserting part, the fixing parts have a plurality of abutting parts, and the plurality of abutting parts respectively abut the outer sides of the first curved segments and the second curved segments.
[0016] Preferably, the abutting parts are completely attached to the outer sides of the first limiting bodies, and there is a gap between the abutting parts and the second limiting bodies, and the second curved segments are in contact only.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] (1) The limiting parts are subjected to bending treatment for multiple times, form clamping parts towards the center line of the insertion slot, are attached to the inserting part and form interference fit therebetween, the clamping parts tightly clamp the inserting part with a certain pressure, effectively prevent the inserting part from loosening during use, and ensure the stability and reliability of the connection, and even when subjected to external force, the connecting state can be maintained well;
[0019] (2) The limiting parts include a plurality of first limiting bodies and a plurality of second limiting bodies arranged alternately along the extension direction of the insertion slot, and the corresponding clamping parts are divided into first clamping positions at the first limiting bodies and second clamping positions at the second limiting bodies, when the inserting part is inserted into the insertion slot, the side wall thereof sequentially contacts the first clamping positions and the second clamping positions, the inserting part can be fixed more comprehensively and effectively, and the stability of the connection is enhanced;
[0020] (3) On the side of the two limiting parts away from the inserting part, a fixed part is fixedly arranged through rivets, and the multiple abutting parts of the fixed part abut against the outer sides of the first curved section and the second curved section respectively, so that the limiting parts are firmly fixed at the specific positions and displacement or loosening of the limiting parts in the use process is prevented. This provides additional stability for the entire terminal structure and ensures the reliability of the connection in a high-vibration environment. BRIEF DESCRIPTION OF DRAWINGS
[0021] The utility model will be described further in connection with the drawings and embodiments:
[0022] Figure 1 It is a structure schematic view of the flat insertion type large current terminal of the utility model;
[0023] Figure 2 It is an assembly structure schematic view of the two limiting parts of the utility model;
[0024] Figure 3 It is a structure schematic view of the limiting part of the utility model;
[0025] Figure 4 It is a side view of the first clamping position of the utility model;
[0026] Figure 5 It is a side view of the second clamping position of the utility model.
[0027] Among them: 1, limiting part;11, insertion slot;12, first limiting body;121, curved section;122, straight section;13, second limiting body;131, second curved section;132, second straight section;2, inserting part;3, clamping part;31, first clamping position;32, second clamping position;4, fixed part;41, abutting part. DETAILED DESCRIPTION
[0028] The content of the utility model will be described further in connection with specific embodiments:
[0029] As Figures 1-3 Indicated, a flat insertion type large current terminal, including two symmetrical limiting parts 1 that are arranged and inserting part 2, wherein two limiting parts 1 are fixedly connected through rivets at the same end, and form an insertion slot 11 between them, and the inserting part 2 is inserted in the insertion slot 11, and the two opposite sides of the inserting part 2 are respectively in close abutment with the inner side wall of the corresponding limiting part 1. And in this embodiment, the limiting part 1 is bent for many times, wherein the bending direction is towards the center line of the insertion slot 11, so that a clamping part 3 is formed, which is in close contact with the inserting part 2, and an interference fit is formed between them, that is, the clamping part 3 tightly clamps the inserting part 2 with a certain pressure, so as to ensure the stability and reliability of the connection.
[0030] In this embodiment, as Figures 4-5 As shown, the limiting part 1 includes multiple first limiting bodies 12 and multiple second limiting bodies 13, and the multiple first limiting bodies 12 and second limiting bodies 13 are alternately arranged along the extension direction of the slot 11. The clamping part 3 is also divided into two parts: one part is the first clamping position 31 located on the first limiting body 12, and the other part is the second clamping position 32 located on the second limiting body 13. The two clamping positions work together to provide a stable clamping effect for the insertion part 2. When the insertion operation is performed and the insertion part 2 is inserted into the slot 11, the side wall of the insertion part 2 will first contact the first clamping position 31, and then contact the second clamping position 32. Specifically, as the insertion part 2 continues to penetrate deeper into the slot 11, its side wall will first encounter the first clamping position 31 on the first limiting body 12. Under the compression and constraint of the first clamping position 31, it will continue to advance, and then it will come into contact with the second clamping position 32 on the second limiting body 13. The second clamping position 32 will further apply a clamping force to the insertion part 2. Through such sequential contact and clamping, the insertion part 2 can be firmly fixed in the slot 11, forming a reliable connection.
[0031] Specifically, such as Figure 2 As shown, the first limiting body 12 has a first curved section 121 and a first straight section 122, and the second limiting body 13 has a second curved section 131 and a second straight section 132. The first curved section 121 forms a first clamping position 31, and the second curved section 131 and the second straight section 132 together form a second clamping position 32. When the insertion part 2 is inserted, the first curved section 121 applies a clamping force to the insertion part 2 from one side, initially fixing and positioning the insertion part 2. At this time, the second curved section 131 is not in contact with the insertion part 2. As the insertion part 2 is inserted, the second curved section 131 and the second straight section 132 come into contact with the insertion part 2 and exert a clamping force on it, further enhancing the fixing effect on the insertion part 2.
[0032] Furthermore, such as Figure 3 As shown, the bending angle of the first bending segment 121 is different from that of the second bending segment 131. The angle formed by the first bending segment 121 is relatively small, so that one end of the first bending segment 121 connected to the first straight segment 122 is far away from the insertion part 2. In contrast, the angle of the second bending segment 131 is larger, so that one end of the second bending segment 131 connected to the second straight segment 132 is closer to the insertion part 2.
[0033] To provide a highly reliable connection in high-vibration environments, a fixing part 4 is fixedly provided on the side away from the insertion part 2 on the two limiting parts 1 by means of rivets. The fixing part 4 has multiple abutting parts 41, which abut against the outer surfaces of the first bending section 121 and the second bending section 131 respectively, thereby firmly fixing the limiting part 1 in a specific position and preventing the limiting part 1 from shifting or loosening during use.
[0034] Specifically, the contact portion 41 is in very close contact with the outer surface of the first limiting body 12, presenting a completely fitted state. This ensures that the shape and size of the contact portion 41 are adapted to the height of the outer surface of the first limiting body 12, providing stable and uniform support for the first limiting body 12. This helps the first limiting body 12 to better perform its clamping function and ensures a stable clamping state when in contact with the insertion part 2, thereby guaranteeing the stability of current transmission. There is a certain gap between the contact portion 41 and the second limiting body 13, with contact occurring only at the second curved section 131. The angle of the second curved section 131 is greater than that of the first curved section 121, and the second straight section 132 is closer to the insertion part 2. The contact portion 41 only contacts the curved section 121, which can, to a certain extent, fix and support the second limiting body 13, preventing excessive deformation or displacement under high vibration environments, and also avoids affecting the precise clamping of the insertion part 2 by the second straight section 132 due to excessive constraint. At the same time, a certain amount of elastic deformation space is reserved for the second limiting body 13, so that it can better adjust its clamping force and position when facing the insertion of the insertion part 2 and external vibration, so as to work together with the first limiting body 12 to achieve stable and reliable clamping of the insertion part 2.
[0035] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.
Claims
1. A flat-prong type high-current terminal, characterized in that, include: Two symmetrically arranged limiting parts (1) are fixedly connected to each other at the same end and form a slot (11) between them. Insertion part (2) is inserted into the slot (11), and the two opposite sides of the insertion part (2) respectively abut against the inner sidewall of the corresponding limiting part (1); The limiting part (1) is bent multiple times, and at least once the bending direction is towards the center line of the slot (11) to form a clamping part (3), so that the clamping part (3) and the insertion part (2) are attached to each other to form an interference fit.
2. The flat-pronged high-current terminal according to claim 1, characterized in that: The limiting part (1) includes a plurality of first limiting bodies (12) and a plurality of second limiting bodies (13), and the plurality of first limiting bodies (12) and the plurality of second limiting bodies (13) are alternately arranged along the extension direction of the slot (11).
3. A flat-pronged high-current terminal according to claim 2, characterized in that: The clamping part (3) includes a first clamping position (31) located on the first limiting body (12) and a second clamping position (32) located on the second limiting body (13). When the insertion part (2) is inserted, the side wall of the insertion part (2) contacts the first clamping position (31) and the second clamping position (32) in sequence.
4. A flat-plug high-current terminal according to claim 3, characterized in that: The first limiting body (12) and the second limiting body (13) respectively have a first curved segment (121), a first straight segment (122), a second curved segment (131), and a second straight segment (132). The first curved segment (121) forms a first clamping position (31), and the second curved segment (131) and the second straight segment (132) together form a second clamping position (32).
5. A flat-plug high-current terminal according to claim 4, characterized in that: The angle of the first curved segment (121) is smaller than the angle of the second curved segment (131), so that the second straight segment (132) is closer to the insertion part (2) relative to the first straight segment (122).
6. A flat-pronged high-current terminal according to claim 4, characterized in that: The two limiting parts (1) are fixed with a fixing part (4) on the side away from the insertion part (2). The fixing part (4) has a plurality of abutting parts (41), and the plurality of abutting parts (41) abut against the outer surfaces of the first bending section (121) and the second bending section (131) respectively.
7. A flat-pronged high-current terminal according to claim 6, characterized in that: The abutting part (41) is completely fitted to the outer side of the first limiting body (12), and there is a gap between the abutting part (41) and the second limiting body (13), and they only contact each other at the second curved section (131).