An automatic integrated brown rice germination device

Abstract

The utility model relates to brown rice germination technical field discloses an automatic integrated brown rice germination device, including box shell, inner box, breathable baffle, environment adjusting mechanism and buffer cover shell, the side wall of box shell is detachably connected with the cover plate subassembly, and the control system is installed on the box shell, the inner wall of box shell is installed to the inner box, and the top of inner box is equipped as the open mouth, and a plurality of draining through -holes are seted up in the bottom, the breathable baffle is equipped with a plurality of, and a plurality of breathable baffles are installed on the opposite two inner side walls of inner box, the environment adjusting mechanism includes humidification subassembly and ventilation subassembly, and humidification subassembly and ventilation subassembly are all installed on the box shell, the inner top wall of box shell is installed to the buffer cover shell, a plurality of exhaust through -holes are seted up in the bottom of buffer cover shell, and heating subassembly is installed in the buffer cover shell, the utility model improves the uniformity of brown rice germination in brown rice germination chamber, improves brown rice germination quality and brown rice germination efficiency.

Description

Technical Field

[0001] This utility model relates to the field of brown rice germination technology, and in particular to an automated integrated brown rice germination device. Background Technology

[0002] Traditional brown rice germination devices typically employ a single-chamber structure, using built-in heating elements, humidifiers, and ventilation fans to regulate temperature and humidity. However, in existing devices, the heating element acts directly on a localized area, resulting in a significant temperature gradient within the chamber. Brown rice near the heat source is prone to overheating, while the edge areas remain too cold. Furthermore, the direct spray from the nozzles leads to uneven moisture distribution, resulting in poor uniformity of brown rice germination and reduced quality.

[0003] To address this, an automated integrated brown rice germination device is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an automated integrated brown rice germination device, which aims to solve or improve at least one of the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following solution: This utility model provides an automated integrated brown rice germination device, comprising:

[0006] The enclosure has a cover assembly detachably connected to its side wall, and a control system is installed on the enclosure.

[0007] The inner box is installed on the inner wall of the outer box. The top of the inner box is open and the bottom is provided with several drainage holes.

[0008] A plurality of breathable partitions are provided, and the plurality of breathable partitions are installed at intervals on the two opposite inner side walls of the inner box, and the plurality of breathable partitions divide the inner cavity of the inner box into a plurality of brown rice germination chambers.

[0009] An environmental control mechanism, comprising a humidification component and a ventilation component, both of which are mounted on the outer shell of the housing, with the output end of the ventilation component connected to several of the brown rice germination chambers;

[0010] A buffer cover is installed on the inner top wall of the outer shell of the box. The bottom of the buffer cover has several exhaust holes. A heating component is installed inside the buffer cover. The humidification component is connected to the inner cavity of the buffer cover.

[0011] The heating component, the humidifying component, and the ventilation component are all electrically connected to the control system.

[0012] According to the present invention, an automated integrated brown rice germination device is provided, wherein a temperature sensor and a humidity sensor are installed on the inner wall of the outer shell of the box, and both the temperature sensor and the humidity sensor are electrically connected to the control system.

[0013] According to the present invention, an automated integrated brown rice germination device includes a humidification component comprising:

[0014] A water tank, which is installed on the top wall of the outer shell of the tank body;

[0015] A drain pipe is fixedly installed at the bottom of the water tank; a water pump and a first solenoid valve are installed on the drain pipe.

[0016] A plurality of atomizing nozzles are fixedly installed on the drain pipe, and the plurality of atomizing nozzles are located inside the buffer cover.

[0017] The water pump and the first solenoid valve are electrically connected to the control system, and the atomizing nozzles are respectively connected to the water tank through the drain pipe.

[0018] According to the present invention, an automated integrated brown rice germination device is provided, wherein the heating component includes an electric heating rod installed on the inner wall of the buffer cover, and the electric heating rod is electrically connected to the control system.

[0019] According to the present invention, an automated integrated brown rice germination device is provided, wherein the ventilation component includes a plurality of fans installed on the outer wall of the housing, all of which are electrically connected to the control system, an exhaust pipe is installed at the exhaust end of the fan, an air distribution plate is installed at the end of the exhaust pipe away from the fan, and a plurality of ventilation holes are provided on the air distribution plate; the plurality of exhaust pipes are respectively connected to a plurality of brown rice germination chambers.

[0020] According to the present invention, an automated integrated brown rice germination device is provided, wherein the cover plate assembly includes a plurality of cover plates, all of which are detachably connected to the side wall of the outer shell of the box, and the plurality of cover plates are respectively arranged in a corresponding manner to the plurality of brown rice germination chambers; and handles are installed on the cover plates.

[0021] According to the present invention, an automated integrated brown rice germination device is provided, wherein a drain pipe is installed at the bottom of the side wall of the outer shell of the box, and a second solenoid valve is installed inside the drain pipe, and the second solenoid valve is electrically connected to the control system.

[0022] According to the present invention, an automated integrated brown rice germination device is provided, wherein several support legs are installed at the bottom of the outer shell of the box.

[0023] The present invention discloses the following technical effects:

[0024] This invention uses a breathable partition to divide the inner chamber into several independent brown rice germination chambers. A ventilation component enables ventilation and air exchange in the brown rice germination chambers, while a drainage hole at the bottom drains excess water. A humidification component sprays water mist into a buffer cover, which is then heated by a heating component and discharged into the brown rice germination chambers through several exhaust holes. This allows the water mist to mix thoroughly with the hot air. The buffer cover acts as a mixing chamber, ensuring that the heated air and water mist are fully mixed. The mixture is then evenly distributed to each chamber through the exhaust holes, avoiding localized temperature differences and improving the uniformity of brown rice germination within the chambers, thus enhancing the quality of the germinated brown rice.

[0025] This invention uses a control system to regulate the output power of the ventilation, heating, and humidification components, thereby achieving automated adjustment of the temperature and humidity inside the brown rice germination chamber and improving the germination efficiency of brown rice. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the layout of the ventilation components in this utility model;

[0030] Figure 4 This is a schematic diagram of the heating component and humidification component in this utility model.

[0031] The components include: 1. Outer shell; 2. Control system; 3. Inner shell; 4. Drainage hole; 5. Breathable partition; 6. Brown rice germination chamber; 7. Buffer cover; 8. Exhaust hole; 9. Water tank; 10. Drain pipe; 11. Atomizing nozzle; 12. Heating rod; 13. Fan; 14. Cover plate; 15. Handle; 16. Support legs. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0034] Reference Figures 1-4 This utility model provides an automated integrated brown rice germination device, comprising:

[0035] The enclosure 1 has a cover assembly detachably connected to its side wall. The enclosure 1 is equipped with a control system 2. The control system 2 uses a PLC. The outer wall of the enclosure 1 has a ventilation window with a filter screen installed inside.

[0036] The inner box 3 is installed on the inner wall of the outer box 1. The top of the inner box 3 is open and the bottom is provided with several drainage holes 4.

[0037] A number of breathable partitions 5 are provided, and the number of breathable partitions 5 are installed at intervals on the two opposite inner side walls of the inner box 3. The number of breathable partitions 5 divide the inner cavity of the inner box 3 into a number of brown rice germination chambers 6.

[0038] An environmental control mechanism, which includes a humidification component and a ventilation component, is installed on the outer shell 1 of the housing. The output end of the ventilation component is connected to several brown rice germination chambers 6.

[0039] The buffer cover 7 is installed on the inner top wall of the outer shell 1. Several exhaust holes 8 are opened at the bottom of the buffer cover 7. A heating component is installed inside the buffer cover 7, and the humidification component is connected to the inner cavity of the buffer cover 7.

[0040] The heating component, humidification component, and ventilation component are all electrically connected to the control system 2.

[0041] With this configuration, the inner chamber 3 is divided into several independent brown rice germination chambers 6 by a breathable partition 5. The ventilation components enable ventilation of the brown rice germination chambers 6, and the bottom drainage holes 4 drain excess water. The humidification components spray water mist into the buffer cover 7, which is then heated by the heating components and discharged into the brown rice germination chambers 6 through several exhaust holes 8. This allows the water mist to mix thoroughly with the hot air. The buffer cover 7 acts as a mixing chamber, ensuring that the heated air and water mist are fully mixed. The mixture is then evenly distributed to each chamber through the exhaust holes 8, avoiding local temperature differences and improving the uniformity of brown rice germination in the brown rice germination chambers 6, thus improving the quality of the germinated brown rice.

[0042] This invention uses a control system 2 to control the output power of the ventilation component, heating component, and humidification component, thereby achieving automatic adjustment of temperature and humidity in the brown rice germination chamber 6 and improving the brown rice germination efficiency.

[0043] To further optimize the design, a temperature sensor and a humidity sensor are installed on the inner wall of the outer shell 1. Both the temperature sensor and the humidity sensor are electrically connected to the control system 2 to realize real-time monitoring of temperature and humidity data during the brown rice germination process. The monitored data is transmitted to the control system 2, and the control system 2 adjusts the output power of the ventilation component, heating component and humidification component according to the temperature and humidity data.

[0044] Further optimization of the solution includes the following humidification components:

[0045] Water tank 9 is installed on the top wall of the outer shell 1;

[0046] Drain pipe 10 is fixedly installed at the bottom of water tank 9; a water pump and a first solenoid valve are installed on drain pipe 10.

[0047] A plurality of atomizing nozzles 11 are fixedly installed on the drain pipe 10, and the plurality of atomizing nozzles 11 are located inside the buffer cover 7.

[0048] Among them, the water pump and the first solenoid valve are electrically connected to the control system 2, and several atomizing nozzles 11 are connected to the water tank 9 through the drain pipe 10 respectively;

[0049] The clean water in the water tank 9 is pumped into the drain pipe 10 by the water pump, and then transported to the atomizing nozzle 11 through the drain pipe 10 to form micron-level water mist. After mixing with hot air, the water is evenly discharged into each chamber.

[0050] The design is further optimized so that the heating component includes an electric heating rod 12 installed on the inner wall of the buffer cover 7, and the electric heating rod 12 is electrically connected to the control system 2.

[0051] In this embodiment, the heating rod 12 is a PTC ceramic heating rod, which generates heat within the buffer cover 7 to uniformly heat the air.

[0052] The ventilation component is further optimized by including several fans 13 installed on the outer wall of the outer shell 1. Each fan 13 is electrically connected to the control system 2. An exhaust pipe is installed at the exhaust end of the fan 13. An air distribution plate is installed at the end of the exhaust pipe away from the fan 13. Several ventilation holes are opened on the air distribution plate. The exhaust pipes are respectively connected to several brown rice germination chambers 6.

[0053] The air intake pipe of the fan 13 is equipped with an air filter. The fan 13 delivers the filtered air evenly into each chamber through the exhaust pipe and the air distribution plate to promote air circulation.

[0054] The solution is further optimized. The cover plate assembly includes several cover plates 14, which can be detachably connected to the side wall of the outer shell 1. The several cover plates 14 are set one-to-one with several brown rice germination chambers 6. A handle 15 is installed on the cover plate 14. An observation window is installed on the cover plate 14 to facilitate real-time monitoring of the germination status.

[0055] To further optimize the design, a drain pipe 10 is installed at the bottom of the side wall of the outer shell 1. A second solenoid valve is installed inside the drain pipe 10. The second solenoid valve is electrically connected to the control system 2 to achieve the discharge of excess water.

[0056] Further optimization of the design involves installing several support legs 16 at the bottom of the outer casing 1.

[0057] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0058] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An automated integrated brown rice germination device, characterized in that, include: The outer shell (1) of the box has a cover plate assembly detachably connected to its side wall, and a control system (2) is installed on the outer shell (1). The inner box (3) is installed on the inner wall of the outer shell (1). The top of the inner box (3) is open and the bottom is provided with several drainage holes (4). A permeable partition (5) is provided, and the permeable partition (5) is installed at intervals on the two opposite inner side walls of the inner box (3). The permeable partition (5) divides the inner cavity of the inner box (3) into a number of brown rice germination chambers (6). An environmental control mechanism, comprising a humidification component and a ventilation component, both of which are mounted on the outer shell (1) of the housing, and the output end of the ventilation component is connected to several of the brown rice germination chambers (6); A buffer cover (7) is installed on the inner top wall of the outer shell (1) of the box. The bottom of the buffer cover (7) is provided with several exhaust holes (8). A heating component is installed inside the buffer cover (7). The humidification component is connected to the inner cavity of the buffer cover (7). The heating component, the humidifying component, and the ventilation component are all electrically connected to the control system (2).

2. The automated integrated brown rice germination device according to claim 1, characterized in that: A temperature sensor and a humidity sensor are installed on the inner wall of the outer shell (1), and both the temperature sensor and the humidity sensor are electrically connected to the control system (2).

3. The automated integrated brown rice germination device according to claim 1, characterized in that: The humidification component includes: Water tank (9), the water tank (9) is installed on the top wall of the outer shell (1) of the tank body; A drain pipe (10) is fixedly installed at the bottom of the water tank (9); a water pump and a first solenoid valve are installed on the drain pipe (10); A plurality of atomizing nozzles (11) are fixedly installed on the drain pipe (10), and the plurality of atomizing nozzles (11) are located inside the buffer cover (7); The water pump and the first solenoid valve are electrically connected to the control system (2), and a plurality of atomizing nozzles (11) are connected to the water tank (9) through the drain pipe (10).

4. The automated integrated brown rice germination device according to claim 1, characterized in that: The heating assembly includes an electric heating rod (12) mounted on the inner wall of the buffer cover (7), and the electric heating rod (12) is electrically connected to the control system (2).

5. The automated integrated brown rice germination device according to claim 1, characterized in that: The ventilation assembly includes several fans (13) installed on the outer wall of the outer shell (1) of the housing. The fans (13) are electrically connected to the control system (2). The exhaust end of the fans (13) is equipped with an exhaust pipe. An air distribution plate is installed at the end of the exhaust pipe away from the fans (13). The air distribution plate has several ventilation holes. The exhaust pipes are respectively connected to several brown rice germination chambers (6).

6. The automated integrated brown rice germination device according to claim 1, characterized in that: The cover assembly includes several cover plates (14), each of which is detachably connected to the side wall of the outer shell (1) of the box body. Each of the cover plates (14) is provided in a one-to-one correspondence with a number of brown rice germination chambers (6). A handle (15) is installed on each cover plate (14).

7. The automated integrated brown rice germination device according to claim 1, characterized in that: A drain pipe (10) is installed at the bottom of the side wall of the outer shell (1). A second solenoid valve is installed inside the drain pipe (10). The second solenoid valve is electrically connected to the control system (2).

8. The automated integrated brown rice germination device according to claim 1, characterized in that: The bottom of the outer shell (1) of the box is equipped with several legs (16).

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