Spring mattress production machine

Abstract

The utility model discloses a spring soft cushion production machinery is arranged can input the first feeding mechanism and can input the independent bagged spring string between the second feeding mechanism and the third feeding mechanism of the adjacent two rows bagged spring string of continuous S type bagged spring string constitution, and with the combination mechanism of cooperation to combine the adjacent three rows bagged spring string together, make the mattress only need to combine the adjacent three rows bagged spring string together when producing, effectively reduce the combination times required for producing bed net, thereby improve the production efficiency of bed net.

Description

Technical Field

[0001] This utility model relates to the field of spring mattress production machinery technology, specifically to a spring mattress production machine. Background Technology

[0002] Spring cushions are typically produced by combining multiple bagged springs in pairs.

[0003] Existing methods for producing spring cushions typically involve gluing two adjacent rows of bagged springs together, or welding or sewing two adjacent rows of bagged springs together.

[0004] However, this type of mechanical mattress production requires multiple combinations of adjacent rows of pocket springs, resulting in slow production efficiency and hindering large-scale production. Utility Model Content

[0005] In view of the shortcomings of the existing technology, this utility model aims to provide a spring cushion production machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A spring cushion production machine includes a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, and a combined feeding mechanism;

[0008] The first feeding mechanism can move back and forth along the first direction and is used to feed a continuous bag spring into the combination mechanism to form a continuous S-shaped arrangement of the first bag spring string.

[0009] The second and third feeding mechanisms are located on both sides of the first feeding mechanism and can move back and forth along the first direction to feed independent bagged spring strings arranged along the first direction into the combination mechanism.

[0010] The first bag spring string forms an S-shaped arrangement of multiple rows of bag springs. The second and third feeding mechanisms respectively input independent bag spring strings between two adjacent rows of bag springs formed by the first bag spring string.

[0011] A combination mechanism is used to combine the first bagged spring strings and independent bagged spring strings input by the first feeding mechanism, the second conveying mechanism and the third conveying mechanism to form a spring cushion, and the combination mechanism combines three adjacent rows of bagged spring strings together.

[0012] Furthermore, the first feeding mechanism includes a first conveying channel and a first feeding mechanism. The first conveying channel is used to convey a continuous first bagged spring string. The first feeding mechanism is located at the output end of the first conveying channel. The first feeding mechanism is used to feed the continuous first bagged spring string output from the first conveying channel to a designated position of the combined mechanism during the displacement of the first feeding mechanism along a first direction.

[0013] Furthermore, the first feeding mechanism is also provided with a first cutting mechanism for cutting the first bagged spring string.

[0014] Furthermore, the second feeding mechanism includes a second conveying channel and a second feeding mechanism. The second conveying channel is used to convey individual bagged spring strings. The second feeding mechanism is located at the output end of the second conveying channel. The second feeding mechanism is used to feed the individual bagged spring strings output from the second conveying channel to a designated position of the combined mechanism during the displacement of the second feeding mechanism along the first direction. The second feeding mechanism and the third feeding mechanism have the same structure.

[0015] Furthermore, the second feeding mechanism is provided with a second cutting mechanism for forming independent bagged spring strings.

[0016] Furthermore, the combined mechanism includes at least a receiving area and a combining device. The input positions of the first feeding mechanism, the second feeding mechanism, and the third feeding mechanism are all the receiving areas of the combined mechanism. The combining device is used to combine the first bagged spring string and the independent bagged spring string together to form a spring cushion.

[0017] Furthermore, it also includes a pushing mechanism and a combination area. The pushing mechanism is used to push the bagged spring strings in the receiving area to the combination area. The combination area is used to cooperate with the combination device to combine the first bagged spring strings and the independent bagged spring strings together to form a spring cushion.

[0018] Furthermore, the assembly mechanism combines the two rows of bagged spring strings formed by the first bagged spring strings and the independent bagged spring strings together, so that the three adjacent rows of bagged spring strings are combined together to form a spring cushion.

[0019] Furthermore, the assembly mechanism combines two rows of bagged spring strings consisting of the first bagged spring strings and an independent bagged spring string located between the two rows of bagged spring strings.

[0020] This utility model has the following beneficial effects:

[0021] This utility model discloses a spring mattress production machine. By setting up a first feeding mechanism that can input a continuous S-shaped bagged spring string, a second feeding mechanism and a third feeding mechanism that can input an independent bagged spring string between two adjacent rows of bagged spring strings formed by the continuous S-shaped bagged spring string, and a combination mechanism for cooperating to combine three adjacent rows of bagged spring strings together, the mattress production process only requires combining three adjacent rows of bagged spring strings together, effectively reducing the number of combinations required to produce the mattress and thus improving the production efficiency of the mattress. Attached Figure Description

[0022] Figure 1 This is a top view schematic diagram of a spring cushion production machine according to the present invention;

[0023] Figure 2 This is a side view schematic diagram of a spring cushion production machine according to the present invention;

[0024] Figure 3 This is a side view of one embodiment of the second feeding mechanism of a spring cushion production machine according to the present invention;

[0025] Figure 4 This is a schematic diagram of the first feeding mechanism inputting a first row of bagged spring strings, consisting of a first bagged spring string, into the receiving area in one embodiment of the present invention.

[0026] Figure 5 This is a schematic diagram showing the transfer of the first row of bagged springs from the receiving area to the assembly area in one embodiment of the present invention;

[0027] Figure 6 This is a schematic diagram of the second feeding mechanism inputting the second row of bagged springs into the receiving area in one embodiment of the present invention;

[0028] Figure 7 This is a schematic diagram showing the second feeding mechanism resetting and the second row of bag springs transferring from the receiving area to the assembly area in one embodiment of the present invention.

[0029] Figure 8 This is a schematic diagram of one embodiment of the present invention, in which the first feeding mechanism inputs the third row of bagged spring strings, which consists of the first bagged spring strings, into the receiving area and combines the first, second, and third rows of bagged spring strings.

[0030] Figure 9 This is a schematic diagram of the transfer of the third row of bagged spring strings from the receiving area to the assembly area in one embodiment of the present invention;

[0031] Figure 10 This is a schematic diagram of the third feeding mechanism inputting the fourth row of bagged springs into the receiving area in one embodiment of the present invention;

[0032] Figure 11 This is a schematic diagram showing the third feeding mechanism resetting and the fourth row of bag springs transferring from the receiving area to the assembly area in one embodiment of the present invention.

[0033] Figure 12 This is a schematic diagram of the first feeding mechanism inputting the fifth row of bagged springs, which consists of the first bagged spring strings, into the receiving area in one embodiment of the present invention;

[0034] Figure 13 This is a schematic diagram illustrating the combination of the third, fourth, and fifth rows of bagged spring strings in one embodiment of this utility model. Detailed Implementation

[0035] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so as to provide a clearer understanding of the technical concept claimed by the present invention.

[0036] like Figures 1-3 The present invention relates to a spring cushion production machine, comprising a first feeding mechanism 1, a second feeding mechanism 2, a third feeding mechanism 3, and a combined mechanism 4.

[0037] The first feeding mechanism 1 can move back and forth along the first direction and is used to feed continuous bag springs into the combination mechanism to form a continuous S-shaped arrangement of the first bag spring string.

[0038] The second feeding mechanism 2 is located on one side of the first feeding mechanism 1 and can move back and forth along the first direction. It is used to input independent bagged spring strings arranged along the first direction into the combination mechanism.

[0039] The third feeding mechanism 3 is located on the other side of the first feeding mechanism 1 and can move back and forth along the first direction. It is used to feed the combination mechanism with independent bagged spring strings arranged along the first direction.

[0040] Both the individually bagged spring strings and the individually bagged spring strings are individually bagged spring strings;

[0041] The first bagged spring string forms an S-shaped arrangement of multiple rows of bagged springs. The second feeding mechanism 2 and the third feeding mechanism 3 input the independent bagged spring strings into the spaces between two adjacent rows of bagged springs of the first bagged spring string.

[0042] The combination mechanism 4 is used to combine the first bagged spring string and the independent bagged spring string input by the first feeding mechanism 1, the second conveying mechanism 2 and the third conveying mechanism 3 to form a spring cushion, and the combination mechanism 1 combines three adjacent rows of bagged spring strings together.

[0043] To further illustrate the specific usage of this utility model, such as Figures 4-10 The following is a detailed usage process for this utility model.

[0044] For reference Figures 4-13 In the embodiments, when this utility model is used in a specific application, the first feeding mechanism 1 is displaced along the first direction (e.g., Figure 1 The diagram shows the displacement from left to right. The first row of bagged springs, consisting of the first bagged spring string, is input into the assembly mechanism 4 (as shown). Figure 4 As shown, the first row of bagged springs is input into the receiving area 41. After the first row of bagged springs reaches the designated position (e.g., ... Figure 5 As shown, from the receiving area 41 to the assembly area 42), the second feeding mechanism 2 moves along the first direction (e.g., from the receiving area 41 to the assembly area 42). Figure 1 The diagram shows the displacement from left to right. The individual bagged spring strings are input into the combination mechanism 4 to form the second row of bagged spring strings (e.g., ...). Figure 6 (as shown), and then the second feeding mechanism resets (as shown). Figure 7 (as shown), then the second row of bagged springs is conveyed to the designated position (e.g., Figure 7 As shown, the second bagged spring string is conveyed from the receiving area 41 to the assembly area, and then the first feeding mechanism 1 is displaced along the first direction (e.g., Figure 1 The diagram shows the displacement from right to left. The third row of bagged springs, consisting of the first bagged spring string, is input into the assembly mechanism (e.g., ...). Figure 8 As shown), at this time, the first row of bagged spring strings and the third row of bagged spring strings, which are composed of the first bagged spring strings, wrap around the second row of bagged spring strings, which are composed of independent bagged spring strings. Then, the assembly mechanism combines these three rows of bagged spring strings together (as shown). Figure 8 (As shown); the third row of bagged springs is conveyed to the designated position (e.g., Figure 9 As shown, the material is conveyed from the receiving area 41 to the assembly area 43. At this time, the assembly device 42 of the assembly mechanism 4 can be assembled and conveyed simultaneously, or the assembly can be completed before conveying. Then, the third feeding mechanism 3 moves along the first direction (e.g., ...). Figure 1 The diagram shows the displacement from right to left. The individual bagged spring strings are input into the combination mechanism 4 to form the fourth row of bagged spring strings (e.g., ...). Figure 10 (As shown), then the third feeding mechanism 3 resets, and the fourth row of bagged spring strings is conveyed to the designated position (as shown). Figure 11 As shown, the fourth row of bagged springs is transferred from the receiving area 41 to the assembly area 43, and then the first feeding mechanism 1 is displaced along the first direction (e.g., Figure 1 The diagram shows the displacement from left to right. The fifth row of bagged springs, consisting of the first bagged spring string, is input into the assembly mechanism (e.g., ...). Figure 12As shown), at this time, the third and fifth rows of bagged spring strings, which are composed of the first bagged spring strings, wrap the fourth row of bagged spring strings, which are composed of independent bagged spring strings. Then, the assembly mechanism combines these three rows of bagged spring strings together (as shown). Figure 13 (As shown); this process is repeated to combine multiple adjacent three-row pocket springs together to form a spring mattress.

[0045] The advantages of this invention are as follows: by setting up a first feeding mechanism that can input a continuous S-shaped pocket spring string, a second feeding mechanism and a third feeding mechanism that can input an independent pocket spring string between two adjacent rows of pocket spring strings formed by the continuous S-shaped pocket spring string, and a combination mechanism for combining three adjacent rows of pocket spring strings together, the mattress only needs to be combined with three adjacent rows of pocket spring strings during production, which effectively reduces the number of combinations required for producing the mattress and thus improves the production efficiency of the mattress.

[0046] It should be noted that the independent bagged spring strings input by the second and third feeding mechanisms can be of the same size or different sizes, as long as they can be combined with the first bagged spring string.

[0047] Furthermore, the first feeding mechanism 1 includes a first conveying channel 11 and a first feeding mechanism 12. The first conveying channel 11 is used to convey a continuous first bagged spring string. The first feeding mechanism 12 is located at the output end of the first conveying channel 11. The first feeding mechanism 12 is used to feed the continuous first bagged spring string output from the first conveying channel 11 to a designated position of the combined mechanism 4 during the displacement of the first feeding mechanism 1 along the first direction.

[0048] It should be noted that the designated position of the combined mechanism 4 is the receiving area 41.

[0049] More specifically, by setting up a first feeding mechanism 12, the feeding mechanism 1 can feed the first bagged spring string to the designated position.

[0050] Furthermore, the first feeding mechanism 1 is also provided with a first cutting mechanism 13 for cutting the first bagged spring string.

[0051] More specifically, by setting the first cutting mechanism 13, the continuous first bagged spring string can be cut after the production process of a mattress is completed, thereby facilitating the continuous production of the next mattress.

[0052] Furthermore, the second feeding mechanism 2 includes a second conveying channel 21 and a second feeding mechanism 22. The second conveying channel 21 is used to convey individual bagged spring strings, and the second feeding mechanism 22 is located at the output end of the second conveying channel 22. The second feeding mechanism 21 is used to feed the individual bagged spring strings output from the second conveying channel 21 to the designated position of the combined mechanism 4 during the displacement of the second feeding mechanism 2 along the first direction.

[0053] It should be noted that the designated position of the combined mechanism 4 is the receiving area 41.

[0054] More specifically, by setting up a second feeding mechanism 22, the second feeding mechanism 2 can feed the independent bagged spring strings to the designated position.

[0055] It should be noted that the second feeding mechanism 2 and the third feeding mechanism 3 have similar structures.

[0056] Furthermore, the second feeding mechanism 2 is provided with a second cutting mechanism 23 for forming independent bagged spring strings.

[0057] More specifically, by setting a second cutting mechanism 23, the second feeding mechanism 2 can stably output independent bag spring strings, thereby facilitating continuous production.

[0058] It should be noted that the third feeding mechanism 3 has a similar structure to the second feeding mechanism 2, that is, the third feeding mechanism 3 is also provided with a cutting mechanism for forming independent bagged spring strings.

[0059] It should be noted that the first channel 11 and the second channel 21 have similar structures. Preferably, the first channel 11 and the second channel 21 are clamping conveyor belts.

[0060] It should be noted that the first feeding mechanism 12 and the second feeding mechanism 22 have similar structures. They generally include a rotating shaft and a feeding plate. At least one feeding plate is provided on the rotating shaft. The rotating shaft drives the feeding plate to rotate, thereby feeding the output bagged spring string to the receiving area through the feeding plate.

[0061] Furthermore, the combined mechanism 4 includes at least a receiving area 41 and a combining device 42. The input positions of the first feeding mechanism 1, the second feeding mechanism 2 and the third feeding mechanism 3 are all the receiving area 41 of the combined mechanism 4. The combining device 42 is used to combine the first bagged spring string and the independent bagged spring string together to form a spring cushion.

[0062] More preferably, such as Figure 1The present invention is shown in one embodiment. The receiving area 41 consists of multiple equally spaced clamping plates, and the combined device 42 includes a welding die head 421 and a cutting die 422.

[0063] It should be noted that the receiving area 41 can also be a series of clamping conveyor belts arranged at intervals, or the receiving area 41 can also be a clamping conveyor belt. In this case, the receiving area 41 has the function of conveying bagged spring strings, and can convey the bagged spring strings to the designated position (i.e., the subsequent combination area 43).

[0064] Furthermore, it also includes a pushing mechanism 44 and a combination area 43. The pushing mechanism 44 is used to push the bagged spring string in the receiving area 41 to the combination area 43. The combination area 43 is used to cooperate with the combination device 42 to combine the first bagged spring string and the independent bagged spring string together to form a spring cushion.

[0065] It should be noted that, as Figure 1 The figure shows one embodiment of the present invention. The combination area 43 consists of multiple clamping plates that are equidistant from each other. The pushing mechanism 44 consists of multiple pushing plates that are disposed in the gaps between the clamping plates of the receiving area 41 and the combination area 43. At this time, the die 422 is located in the gaps between the clamping plates of the combination area 43.

[0066] It should be noted that the combination area 43 can also be multiple sets of clamping conveyor belts arranged at intervals. In this case, the die 422 is located at the interval between two adjacent sets of clamping conveyor belts.

[0067] Each time material needs to be pushed, the pusher plate extends out of the gap in the receiving area 41 and then moves in the second direction (and front-back direction) to push the bag spring string from the receiving area 41 to the assembly area 43.

[0068] Each time assembly is required, the die 422 extends from the gap between the clamping plates in the assembly area 43 to cooperate with the welding die 421 to clamp and weld the fabric bags between the bag spring strings.

[0069] Furthermore, the assembly mechanism combines the two rows of bagged spring strings formed by the first bagged spring strings and the independent bagged spring strings together, so that the three adjacent rows of bagged spring strings are combined together to form a spring cushion.

[0070] More specifically, by combining two rows of pocket springs consisting of a first pocket spring string and a row of individual pocket spring strings (and individual pocket spring strings) together to form a mattress, the total number of combinations required for the mattress is effectively reduced, thereby improving production efficiency.

[0071] Furthermore, the feeding directions of the second feeding mechanism and the third feeding mechanism are opposite.

[0072] More preferably, the combination mechanism 4 further comprises an output mechanism 45 for outputting the mattress output from the combination area 43.

[0073] For those skilled in the art, other various corresponding changes and modifications can be made according to the technical solutions and concepts described above, and all these changes and modifications shall belong to the protection scope of the present application.

Claims

1. A spring cushion production machine, characterized in that: It includes a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, and a combined feeding mechanism; The first feeding mechanism can move back and forth along the first direction and is used to feed a continuous bag spring into the combination mechanism to form a continuous S-shaped arrangement of the first bag spring string. The second and third feeding mechanisms are located on both sides of the first feeding mechanism and can move back and forth along the first direction to feed independent bagged spring strings arranged along the first direction into the combination mechanism. The first bag spring string forms an S-shaped arrangement of multiple rows of bag springs. The second and third feeding mechanisms respectively input independent bag spring strings between two adjacent rows of bag springs formed by the first bag spring string. A combination mechanism is used to combine the first bagged spring strings and independent bagged spring strings input by the first feeding mechanism, the second conveying mechanism and the third conveying mechanism to form a spring cushion, and the combination mechanism combines three adjacent rows of bagged spring strings together.

2. The spring mattress production machine of claim 1, wherein: The first feeding mechanism includes a first conveying channel and a first feeding mechanism. The first conveying channel is used to convey a continuous first bagged spring string. The first feeding mechanism is located at the output end of the first conveying channel. The first feeding mechanism is used to feed the continuous first bagged spring string output from the first conveying channel to a designated position of the combined mechanism during the displacement of the first feeding mechanism along a first direction.

3. The spring mattress production machine of claim 2, wherein: The first feeding mechanism is also provided with a first cutting mechanism for cutting the first bagged spring string.

4. The spring mattress production machine of claim 1, wherein: The second feeding mechanism includes a second conveying channel and a second feeding mechanism. The second conveying channel is used to convey individual bagged spring strings. The second feeding mechanism is located at the output end of the second conveying channel. The second feeding mechanism is used to feed the individual bagged spring strings output from the second conveying channel to a designated position of the combined mechanism during the displacement of the second feeding mechanism along the first direction.

5. The spring mattress production machine of claim 4, wherein: The second feeding mechanism is equipped with a second cutting mechanism for forming independent bagged spring strings.

6. The spring mattress production machine of claim 1, wherein: The combined mechanism includes at least a receiving area and a combining device. The input positions of the first feeding mechanism, the second feeding mechanism and the third feeding mechanism are all the receiving area of ​​the combined mechanism. The combining device is used to combine the first bagged spring string and the independent bagged spring string together to form a spring cushion.

7. The spring mattress production machine of claim 6, wherein: It also includes a pushing mechanism and a combination area. The pushing mechanism is used to push the bagged spring strings in the receiving area to the combination area. The combination area is used to cooperate with the combination device to combine the first bagged spring strings and the independent bagged spring strings together to form a spring cushion.

8. The spring mattress production machine of claim 1, wherein: The assembly mechanism combines two rows of bagged spring strings formed by the first bagged spring strings and an independent bagged spring string together, so that three adjacent rows of bagged spring strings are combined together to form a spring cushion.

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