Damper hot roller forging automatic forming production line

Abstract

The utility model relates to damper production technical field discloses a kind of damper hot roll forging automation forming production line, including pusher frame, feeding frame, processing frame and discharge frame, the pusher frame top is fixedly connected with two guide rails one, and the two The top between guide rail one is slidably connected with slide, and the slide one side is fixedly connected with push rod, and the slide other side is fixedly connected with motor one, and the motor one output end is fixedly connected with gear one, and the pusher frame bottom is fixedly connected with rack plate one, and the feeding frame is provided with feeding assembly, and the discharge frame top is provided with discharge assembly. In the utility model, through the cooperation of pusher frame, feeding frame, processing frame and discharge frame, the full-process automation of damper from blank conveying, hot roll forging processing to finished product discharge is realized. In the process of pushing, motor one drives gear one to mesh with rack plate one, drives slide and push rod to automatically push blank.

Description

Technical Field

[0001] This utility model relates to the field of damper manufacturing technology, and in particular to an automated production line for hot roll forging of dampers. Background Technology

[0002] In modern industry, dampers, as key components capable of dissipating vibrational energy and mitigating mechanical vibrations, are widely used in aerospace, automotive manufacturing, and construction engineering, among other industries. In seismic design of buildings, dampers effectively absorb seismic energy, reduce building sway amplitude, and ensure structural safety. In automotive suspension systems, dampers suppress vibrations caused by spring rebound, improving vehicle stability and comfort. The automated hot roll forging production line for dampers, as the core equipment for damper production, processes metal billets into damper components with specific shapes and properties through automated processes, playing a crucial role in improving production efficiency and reducing labor costs.

[0003] Currently, existing automated hot roll forging production lines for dampers lack sufficient automation, with some steps still relying on manual operation. This not only increases labor costs but also makes them prone to deviations in processing accuracy due to human factors, affecting product quality. Furthermore, the production lines lack flexibility and struggle to adapt to the production needs of different damper specifications. When different models of products need to be produced, large-scale equipment modifications are often required, which is time-consuming, labor-intensive, and reduces equipment utilization. Therefore, this paper proposes an automated hot roll forging production line for dampers. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an automated hot roll forging production line for dampers, aiming to improve the existing automated hot roll forging production lines for dampers that lack automation and still rely on manual operation in some steps. This not only increases labor costs but also makes it easy for human factors to cause deviations in processing accuracy, affecting product quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automated hot roll forging production line for dampers, comprising a pusher frame, a feeder frame, a processing frame, and a discharge frame. The top of the pusher frame is fixedly connected to two guide rails, and a slide plate is slidably connected between the tops of the two guide rails. A push rod is fixedly connected to one side of the slide plate, and a motor is fixedly connected to the other side of the slide plate. A gear is fixedly connected to the output end of the motor. A rack plate is fixedly connected to the bottom of the pusher frame. A feeding assembly is provided on the feeder frame, and a discharge assembly is provided on the top of the discharge frame.

[0006] The feeding assembly includes two rotating shafts, which are rotatably connected to the front and rear sides of the feeding frame, respectively. Multiple sprockets are fixedly connected to the outer wall of each rotating shaft, and a chain is sleeved on the outer wall of each sprocket. Multiple fixing plates are fixedly connected to the outer wall of each chain. A motor is fixedly connected to the outer wall of the feeding frame, and the output end of the motor is fixedly connected to the middle of the front rotating shaft.

[0007] As a further description of the above technical solution:

[0008] The discharge assembly includes two guide rails, which are fixedly connected to the top of the discharge frame. A mounting frame is slidably connected between the tops of the two guide rails. Two sprockets are rotatably connected inside the mounting frame. A chain is sleeved between the outer walls of the two sprockets. A motor is fixedly connected to the outer wall of the chain. The output end of the motor is fixedly connected to the middle of one of the sprockets. A guide assembly is provided on the outer wall of the chain, and a drive assembly is provided at the bottom of the chain.

[0009] As a further description of the above technical solution:

[0010] The drive assembly includes a fourth motor and a second rack plate. The fourth motor is fixedly connected to the bottom of the mounting frame, and the second rack plate is fixedly connected to the top of the discharge frame. A second gear is fixedly connected to the output end of the fourth motor.

[0011] As a further description of the above technical solution:

[0012] The guide assembly includes two mounting plates, which are fixedly connected to the outer wall of the chain. A cylinder is fixedly connected to the top of the mounting plate, and a roller is installed at the output end of the cylinder.

[0013] As a further description of the above technical solution:

[0014] A processing box is fixedly connected to the top of the processing frame. The processing box has a feed port on the left side and a discharge port on the right side.

[0015] As a further description of the above technical solution:

[0016] The gear one and the rack one mesh with each other.

[0017] As a further description of the above technical solution:

[0018] The second gear and the second rack plate mesh with each other.

[0019] This utility model has the following beneficial effects:

[0020] 1. In this utility model, the entire process of the damper, from billet conveying and hot roll forging to finished product discharge, is fully automated through the coordinated operation of the pusher frame, feeding frame, processing frame, and discharge frame. During the pushing process, motor one drives gear one to mesh with rack plate one, thereby driving the slide plate and push rod to automatically push the billet; the feeding assembly relies on motor two to drive the rotating shaft, sprocket one, and chain one to continuously convey the billet through the fixed plate; the discharge assembly automatically completes the finished product discharge by controlling the transmission of chain two and the movement of the mounting frame through motor three and motor four respectively.

[0021] 2. In this utility model, the guide and drive components of the discharge assembly are flexibly designed to adapt to the production needs of dampers of various specifications. The cylinder in the guide assembly can adjust the position of the rollers according to the size and shape of the damper to achieve clamping and guiding of dampers of different specifications; the drive assembly moves on the guide rail two via a motor-driven mounting bracket, which can flexibly adjust the discharge position to adapt to the requirements of different subsequent processes. Attached Figure Description

[0022] Figure 1 A perspective view of an automated hot roll forging production line for dampers proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the pusher frame of an automated hot roll forging production line for dampers proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of a rack plate in an automated hot roll forging production line for dampers proposed in this utility model.

[0025] Figure 4 This is a schematic diagram of the feeding frame of an automated hot roll forging production line for dampers proposed in this utility model.

[0026] Figure 5 This is a schematic diagram of the discharge frame of an automated hot roll forging production line for dampers proposed in this utility model.

[0027] Figure 6 for Figure 5 Enlarged view of point A in the middle;

[0028] Figure 7 for Figure 5 Enlarged view of section B in the middle.

[0029] Legend:

[0030] 1. Pusher frame; 2. Feeder frame; 3. Processing frame; 4. Discharge frame; 5. Guide rail one; 6. Slide plate; 7. Push rod; 8. Motor one; 9. Gear one; 10. Rack plate one; 11. Shaft; 12. Sprocket one; 13. Chain one; 14. Fixing plate; 15. Motor two; 16. Processing box; 17. Guide rail two; 18. Mounting frame; 19. Sprocket two; 20. Chain two; 21. Motor three; 22. Mounting plate; 23. Cylinder; 24. Roller; 25. Motor four; 26. Gear two; 27. Rack plate two. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-3 This utility model provides an embodiment of an automated hot roll forging production line for dampers, comprising a pusher frame 1, a feeding frame 2, a processing frame 3, and an unloading frame 4. The pusher frame 1 provides installation space for other subsequent components, facilitating the insertion of the damper into the processing box 16 for processing. The feeding frame 2 is used to transport the damper, facilitating the pushing assembly to push it. The processing frame 3 provides installation space for the processing box 16, and the unloading frame 4 provides installation space for the feeding assembly. Two guide rails 5 are fixedly connected to the top of the pusher frame 1, providing guidance and support for the sliding of the slide plate 6, allowing the slide plate 6 to move in a straight line. The slide plate 6 is slidably connected between the tops of the two guide rails 5, and the slide plate 6 is used to slide and drive the push rod 7 to slide. The push rod 7 is fixedly connected to one side of the slide plate 6, and the push rod 7 is used to slide and push the damper. The damper enters the processing box 16 for processing. A motor 8 is fixedly connected to the other side of the slide plate 6. The motor 8 is the power source used to drive other components to work and achieve the pushing effect. A gear 9 is fixedly connected to the output end of the motor 8. The gear 9 meshes with the rack plate 10, so that the gear 9 can slide linearly along the rack plate 10 when rotating. The rack plate 10 is fixedly connected to the bottom of the pusher frame 1. The rack plate 10 meshes with the gear 9 to guide the movement direction of 90. A feeding assembly is provided on the feeding frame 2. The feeding assembly is used to transport the damper, so that the damper can be transported to the processing box 16 for processing by the push rod 7. An discharge assembly is provided on the top of the discharge frame 4. The discharge assembly is used to transport the processed damper for subsequent processing operations.

[0033] Reference Figure 4The feeding assembly includes two rotating shafts 11, which are rotatably connected to the front and rear sides of the feeding frame 2, respectively. The rotating shafts 11 are used to drive the sprockets 12 on their outer walls to rotate. Multiple sprockets 12 are fixedly connected to the outer walls of the rotating shafts 11. Chains 13 are sleeved on the outer walls of the sprockets 12. The sprockets 12 cooperate with the chains 13. When the sprockets 12 rotate, they drive the chains 13 to reciprocate, which in turn drives the subsequent fixed plates 14 to move. Multiple fixed plates 14 are fixedly connected to the outer walls of the chains 13. The fixed plates 14 are used to place the dampers, and the reciprocating motion of the chains 13 realizes the conveying of the dampers. A motor 15 is fixedly connected to the outer wall of the feeding frame 2. The output end of the motor 15 is fixedly connected to the middle of the front rotating shaft 11. The motor 15 is the main power source of the entire feeding assembly. The rotation of the motor 15 can drive the rotating shaft 11 to rotate, thus realizing the conveying effect of the dampers.

[0034] Reference Figure 5 The discharge assembly includes two guide rails 17, which are fixedly connected to the top of the discharge frame 4. The guide rails 17 limit and guide the sliding of the mounting frame 18, allowing it to slide in a specified direction. The mounting frame 18 is slidably connected between the tops of the two guide rails 17. The mounting frame 18 drives other subsequent components to slide. Two sprockets 19 are rotatably connected inside the mounting frame 18. A chain 20 is fitted between the outer walls of the two sprockets 19. The cooperation between the sprockets 19 and the chain 20 achieves the effect of conveying the processed damper. A motor 21 is fixedly connected to the outer wall of chain 20. The output end of motor 21 is fixedly connected to the middle of one of the sprockets 2 19. Motor 21 is the main power source of the entire feeding assembly. The chain 20 rotates to drive motor 21 to rotate, thereby conveying the damper. A guide assembly is provided on the outer wall of chain 20 to guide the conveyed damper and prevent it from deviating during the conveying process. A drive assembly is provided at the bottom of chain 20. The drive assembly changes the position of the mounting frame 18 through the driving effect, thereby better conveying the damper.

[0035] Reference Figure 7 The drive assembly includes a motor 25 and a rack plate 27. The motor 25 is fixedly connected to the bottom of the mounting frame 18 and is the main power source of the entire drive assembly. The rack plate 27 is fixedly connected to the top of the discharge frame 4. The output end of the motor 25 is fixedly connected to a gear 26. The rotation of the motor 25 drives the gear 26 to rotate. Through the meshing of the gear 26 and the rack plate 27, the motor 25 slides linearly along the rack plate 27, which in turn drives the mounting frame 18 to slide linearly.

[0036] Reference Figure 6 The guide assembly includes two mounting plates 22, which are fixedly connected to the outer wall of the second chain 20. The second chain 20 provides installation space for the subsequent installation of other components. A cylinder 23 is fixedly connected to the top of the mounting plate 22. A roller 24 is installed at the output end of the cylinder 23. The cylinder 23 pushes the roller 24 to slide, so that the damper is blocked by the two rollers 24 during the conveying process, so that the damper will not deviate during the movement of the second chain 20. The rollers 24 will rotate, so the limiting process will not affect the transportation of the damper.

[0037] Reference Figure 1 The processing frame 3 is fixedly connected to the top of the processing box 16. The processing box 16 has a feed port on the left side and a discharge port on the right side. The processing box 16 is the main place for processing the damper. By setting the feed port and discharge port, it is convenient to transport the damper into the processing box 16 and send it out.

[0038] Reference Figure 3 The gear 9 and the rack plate 10 mesh together, ensuring the accuracy of power transmission, so that the gear 9 can effectively slide along the rack plate 10 during rotation.

[0039] Reference Figure 7 The gear 26 meshes with the rack plate 27. The meshing of gear 26 with rack plate 27 is analogous to the meshing of gear 9 with rack plate 10, so that gear 26 can slide along rack plate 27 during rotation.

[0040] Working principle: When the damper needs to be processed, the damper is placed on the fixed plate 14. Then, the second motor 15 is started. When the second motor 15 starts, it drives the rotating shaft 11 to rotate. When the rotating shaft 11 rotates, it drives the first sprocket 12 to rotate, which in turn drives the fixed plate 14 to reciprocate, thereby conveying the damper on the fixed plate 14. When the damper is conveyed to be aligned with the push rod 7 and the feed port of the processing box 16, the second motor 15 is stopped. Then, the first motor 8 is started. After activation, it will drive the gear 9 on its output end to rotate. Through the meshing of gear 9 and rack plate 10, gear 9 will slide linearly along rack plate 10 during rotation, further driving slide plate 66 to slide linearly along guide rail 5. When slide plate 6 slides, it will drive push rod 7 to slide, thereby pushing the damper on fixed plate 14 into the support processing box 16 for processing. Then, motor 8 is reversed, causing push rod 7 to reset and motor 15 to restart, thus achieving uninterrupted conveying.

[0041] After the damper is processed, it will come out of the discharge port of the processing box 16. At this time, the motor 4 25 is started. When the motor 4 25 is started, it will drive the gear 2 26 to rotate. Through the meshing of the gear 2 26 and the rack plate 2 27, the gear 2 26 will slide linearly along the rack plate 2 27, which will further drive the mounting bracket 18 to slide linearly along the guide rail 2 17. Then, the motor 3 21 is started. When the motor 3 21 is started, it will drive the sprocket 2 19 to rotate, which will cause the chain 2 20 to reciprocate. When the damper falls onto the chain 2 20, the cylinder 23 is started, which will push the roller 24 to slide. When the two rollers 24 slide relative to each other, the distance to the damper will be reduced, thus achieving the effect of guiding the damper.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated hot roll forging production line for dampers, comprising a pusher frame (1), a feeder frame (2), a processing frame (3), and a discharge frame (4), characterized in that: The top of the pusher frame (1) is fixedly connected to two guide rails (5), and a slide plate (6) is slidably connected between the tops of the two guide rails (5). A push rod (7) is fixedly connected to one side of the slide plate (6), and a motor (8) is fixedly connected to the other side of the slide plate (6). A gear (9) is fixedly connected to the output end of the motor (8). A rack plate (10) is fixedly connected to the bottom of the pusher frame (1). A feeding component is provided on the feeding frame (2), and a discharge component is provided on the top of the discharge frame (4). The feeding assembly includes two rotating shafts (11), which are rotatably connected to the front and rear sides of the feeding frame (2). Multiple sprockets (12) are fixedly connected to the outer wall of the rotating shaft (11). A chain (13) is sleeved on the outer wall of the sprocket (12). Multiple fixing plates (14) are fixedly connected to the outer wall of the chain (13). A motor (15) is fixedly connected to the outer wall of the feeding frame (2). The output end of the motor (15) is fixedly connected to the middle of the front rotating shaft (11).

2. The automated hot roll forging production line for dampers according to claim 1, characterized in that: The discharge assembly includes two guide rails (17), which are fixedly connected to the top of the discharge frame (4). A mounting frame (18) is slidably connected between the tops of the two guide rails (17). Two sprockets (19) are rotatably connected inside the mounting frame (18). A chain (20) is sleeved between the outer walls of the two sprockets (19). A motor (21) is fixedly connected to the outer wall of the chain (20). The output end of the motor (21) is fixedly connected to the middle of one of the sprockets (19). A guide assembly is provided on the outer wall of the chain (20). A drive assembly is provided at the bottom of the chain (20).

3. The automated hot roll forging production line for dampers according to claim 2, characterized in that: The drive assembly includes a motor (25) and a rack plate (27). The motor (25) is fixedly connected to the bottom of the mounting frame (18), and the rack plate (27) is fixedly connected to the top of the discharge frame (4). The output end of the motor (25) is fixedly connected to a gear (26).

4. The automated hot roll forging production line for dampers according to claim 2, characterized in that: The guide assembly includes two mounting plates (22), which are fixedly connected to the outer wall of the chain two (20). A cylinder (23) is fixedly connected to the top of the mounting plate (22), and a roller (24) is installed at the output end of the cylinder (23).

5. The automated hot roll forging production line for dampers according to claim 1, characterized in that: The processing frame (3) is fixedly connected to the top of the processing box (16), the processing box (16) has a feed port on the left side and a discharge port on the right side.

6. The automated hot roll forging production line for dampers according to claim 1, characterized in that: The gear one (9) and the rack one (10) mesh with each other.

7. The automated hot roll forging production line for dampers according to claim 3, characterized in that: The gear two (26) and the rack plate two (27) mesh with each other.

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