A prefabricated assembly type concrete inspection well pouring formwork

The installation mechanism driven by hydraulic cylinders and servo motors, and the adjustment mechanism driven by pneumatic cylinders, automatically adjust the mold position of the precast concrete manhole casting template, solving the problem of inconvenience in manually adjusting the mold position, improving installation efficiency and preventing grout leakage.

CN224527539UActive Publication Date: 2026-07-21XINJIANG GUOTONG PIPELINE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG GUOTONG PIPELINE CO LTD
Filing Date
2025-07-01
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The existing precast concrete manhole casting formwork requires manual operation when adjusting the mold position, which is quite troublesome and lacks an automated adjustment structure.

Method used

The installation mechanism, driven by hydraulic cylinders and servo motors, enables the vertical lifting and 360° rotation of the arc-shaped clamping plate. Combined with a bidirectional threaded rod and threaded plate, it automatically grips and adjusts the position of the outer mold. The cylinder-driven slider enables the horizontal fine adjustment of the inner mold. The bottom mold and the outer mold seal groove cooperate to prevent slurry leakage.

Benefits of technology

It enables automated adjustment of mold position, reduces manual operation, improves the efficiency and stability of mold installation, and prevents grout leakage during concrete pouring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to concrete inspection well pouring formwork technical field discloses a prefabricated assembly type concrete inspection well pouring formwork, including bearing plate, the bearing plate top front is provided with the mounting mechanism, the bearing plate top is provided with the outer mould, the bearing plate back end is provided with the adjusting mechanism, the adjusting mechanism top is provided with the inner mould, the outer mould inboard is fixedly connected with the plug rod, the mounting mechanism includes the support frame, the support frame fixedly connected in the bearing plate top front, the support frame top is fixedly connected with the hydraulic cylinder, the hydraulic cylinder bottom is fixedly connected with the fixed frame, the fixed frame bottom is fixedly connected with the lifting plate. Through hydraulic cylinder and servo motor, realize the vertical lifting and 360 degree rotation of arc clamping plate, can automatically grab, position and adjust the position of outer mould, two -way screw rod drive screw plate drive arc clamping plate synchronous move inwards or outward, quick clamping or loosening mould, reduces manual operation link.
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Description

Technical Field

[0001] This utility model relates to the field of concrete manhole casting template technology, specifically a prefabricated assembled concrete manhole casting template. Background Technology

[0002] In municipal engineering construction, concrete inspection wells are an important component of underground drainage systems, and their prefabrication quality directly affects the stability and service life of the entire drainage system. With the promotion of prefabricated building technology, prefabricated concrete inspection wells have been widely used due to their advantages such as high construction efficiency and stable quality. As a key tool in the production of prefabricated inspection wells, the structural design and performance of the casting formwork are of paramount importance.

[0003] A precast concrete manhole casting template, disclosed in publication number CN109930629B, is precast as a whole with the manhole chamber in one go. This not only effectively solves the leakage problem, but also greatly improves the integrity and rigidity of the manhole chamber.

[0004] The precast concrete manhole casting formwork can be adjusted in height via a winch for easy installation. However, the device lacks a structure for rotating the formwork. When the formwork needs to be adjusted during installation, workers must manually adjust its position, which is inconvenient and requires improvement. Utility Model Content

[0005] The purpose of this utility model is to provide a prefabricated assembled concrete inspection well casting template to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated assembled concrete inspection well casting template, including a load-bearing plate, an installation mechanism is provided on the top front of the load-bearing plate, an outer mold is provided on the top of the load-bearing plate, an adjustment mechanism is provided on the back end of the load-bearing plate, an inner mold is provided on the top of the adjustment mechanism, and a plug rod is fixedly connected to the inner side of the outer mold.

[0007] The installation mechanism includes a support frame, which is fixedly connected to the top front of the load-bearing plate. A hydraulic cylinder is fixedly connected to the top of the support frame, and a fixed frame is fixedly connected to the bottom of the hydraulic cylinder. A lifting plate is fixedly connected to the bottom of the fixed frame, and a servo motor is fixedly connected to the top of the lifting plate. A rotating shaft is fixedly connected to the bottom of the servo motor, and a rotating plate is fixedly connected to the bottom of the rotating shaft. A support member is fixedly connected to the top of the rotating plate, and a bidirectional threaded rod is rotatably connected to the inner side of the rotating plate. A drive motor is fixedly connected to the right side of the bidirectional threaded rod, and the drive motor is fixedly connected to the right side of the rotating plate. A threaded plate is threadedly connected to the outer periphery of the bidirectional threaded rod, and an arc-shaped clamping plate is fixedly connected to the bottom of the threaded plate.

[0008] Preferably, the inner side of the lifting plate is provided with a groove corresponding to the movement trajectory of the support member, and the support member is slidably connected inside the groove. Through the groove, the support member can slide inside the lifting plate. The support member can support the rotating plate, making the rotating plate more stable during rotation.

[0009] Preferably, the inner side of the rotating plate is provided with a limiting groove corresponding to the movement trajectory of the threaded plate, and the threaded plate is slidably connected inside the limiting groove. The limiting groove can limit the movement of the threaded plate, making the threaded plate more stable during movement.

[0010] Preferably, the inner side of the support frame is provided with a sliding groove corresponding to the movement trajectory of the lifting plate, and the lifting plate is slidably connected inside the sliding groove. Through the sliding groove, the lifting plate can slide inside the support frame, making the lifting plate more stable during the lifting process.

[0011] Preferably, the inner side of the lifting plate is provided with a circular hole corresponding to the position of the rotating shaft, and the rotating shaft is rotatably connected to the inner side of the circular hole, so that the rotating shaft can rotate inside the lifting plate through the circular hole.

[0012] Preferably, the adjusting mechanism includes a cylinder, which is fixedly connected to the back end of the load-bearing plate. A slider is fixedly connected to the front of the cylinder, and a fixing plate is fixedly connected to the top of the slider. A bottom mold is provided on the top of the fixing plate, and bolts are threaded inside the bottom mold. An inner mold is provided on the top of the bottom mold.

[0013] Preferably, the inner side of the load-bearing plate is provided with a moving groove corresponding to the movement trajectory of the slider, and the slider is slidably connected to the inside of the moving groove. By moving the slider, the slider can slide inside the load-bearing plate, making the slider more stable during the movement.

[0014] Preferably, the inner side of the fixing plate is provided with a threaded hole corresponding to the position of the bolt, and the bolt is threaded into the inner side of the threaded hole. The bottom mold can be installed on the top of the fixing plate by means of the bolt.

[0015] Preferably, the bottom mold has a sealing groove inside that corresponds to the position of the outer mold, and the bottom of the outer mold fits into the bottom of the sealing groove. The sealing groove allows the outer mold to be inserted into the bottom mold, making the outer mold fit more tightly when placed on top of the bottom mold.

[0016] Preferably, the bottom mold has a fixing hole inside that corresponds to the position of the insert rod, and the insert rod is inserted into the inside of the fixing hole. The fixing hole allows the insert rod to be inserted into the bottom mold, thus limiting the position of the insert rod and the outer mold.

[0017] Compared with the prior art, this utility model provides a prefabricated assembled concrete inspection well casting template, which has the following beneficial effects:

[0018] 1. The precast concrete manhole casting template installation mechanism uses hydraulic cylinders and servo motors to achieve vertical lifting and 360° rotation of the arc-shaped clamping plate. It can automatically grab, position and adjust the position of the outer mold. The bidirectional threaded rod drives the threaded plate to move the arc-shaped clamping plate inward or outward synchronously, quickly clamping or releasing the mold and reducing manual operation.

[0019] 2. In the precast concrete manhole casting template, the adjustment mechanism uses a cylinder to drive a slider to slide along the moving groove of the load-bearing plate, thereby achieving fine-tuning of the inner mold's horizontal position. The sealing groove of the bottom mold fits into the bottom of the outer mold, and the engagement of the insertion rod with the fixing hole effectively prevents grout leakage during concrete pouring. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a front view structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the installation mechanism.

[0023] Figure 3 A schematic diagram of a bidirectional threaded rod, threaded plate, and arc-shaped clamping plate structure;

[0024] Figure 4 This is a schematic diagram of the support component and the rotating shaft structure;

[0025] Figure 5 This is a schematic diagram of the adjustment mechanism.

[0026] Figure 6 This is a schematic diagram of the bottom mold and bolt structure.

[0027] In the diagram: 1. Load-bearing plate; 2. Outer mold; 3. Installation mechanism; 31. Arc-shaped clamping plate; 32. Rotating plate; 33. Support frame; 34. Servo motor; 35. Hydraulic cylinder; 36. Fixing frame; 37. Lifting plate; 38. Drive motor; 39. Threaded plate; 301. Two-way threaded rod; 302. Support component; 303. Rotating shaft; 4. Adjustment mechanism; 41. Cylinder; 42. Slider; 43. Fixing plate; 44. Bottom mold; 45. Bolt; 5. Insert rod; 6. Inner mold. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] This utility model provides the following technical solution:

[0031] Example 1

[0032] Please see Figure 1-6 This utility model provides a technical solution: a prefabricated assembled concrete inspection well casting template, including a load-bearing plate 1, an installation mechanism 3 is provided on the top front of the load-bearing plate 1, an outer mold 2 is provided on the top of the load-bearing plate 1, an adjustment mechanism 4 is provided on the back end of the load-bearing plate 1, an inner mold 6 is provided on the top of the adjustment mechanism 4, and a plug rod 5 is fixedly connected to the inner side of the outer mold 2.

[0033] The mounting mechanism 3 includes a support frame 33, which is fixedly connected to the top front of the load-bearing plate 1. A hydraulic cylinder 35 is fixedly connected to the top of the support frame 33. A fixed frame 36 is fixedly connected to the bottom of the hydraulic cylinder 35. A lifting plate 37 is fixedly connected to the bottom of the fixed frame 36. A servo motor 34 is fixedly connected to the top of the lifting plate 37. A rotating shaft 303 is fixedly connected to the bottom of the servo motor 34. A rotating plate 32 is fixedly connected to the bottom of the rotating shaft 303. A support member 302 is fixedly connected to the top of the rotating plate 32. A bidirectional threaded rod 301 is rotatably connected to the inner side of the rotating plate 32. A drive motor 38 is fixedly connected to the right side of the bidirectional threaded rod 301. The drive motor 38 is fixedly connected to the right side of the rotating plate 32. A threaded plate 39 is threadedly connected to the outer periphery of the bidirectional threaded rod 301. An arc-shaped clamping plate 31 is fixedly connected to the bottom of the threaded plate 39.

[0034] Furthermore, a groove corresponding to the movement trajectory of the support member 302 is provided on the inner side of the lifting plate 37, and the support member 302 is slidably connected inside the groove. Through the groove, the support member 302 can slide inside the lifting plate 37. The support member 302 can support the rotating plate 32, making the rotating plate 32 more stable during rotation.

[0035] Furthermore, a limiting groove corresponding to the movement trajectory of the threaded plate 39 is provided on the inner side of the rotating plate 32, and the threaded plate 39 is slidably connected inside the limiting groove. The limiting groove can limit the movement of the threaded plate 39, making the threaded plate 39 more stable during movement.

[0036] Furthermore, a sliding groove corresponding to the movement trajectory of the lifting plate 37 is provided on the inner side of the support frame 33, and the lifting plate 37 is slidably connected to the inside of the sliding groove. Through the sliding groove, the lifting plate 37 can slide inside the support frame 33, making the lifting plate 37 more stable during the lifting process.

[0037] Furthermore, a circular hole corresponding to the position of the rotating shaft 303 is provided on the inner side of the lifting plate 37, and the rotating shaft 303 is rotatably connected to the inner side of the circular hole. Through the circular hole, the rotating shaft 303 can rotate inside the lifting plate 37.

[0038] Example 2

[0039] Please see Figure 1-6 Furthermore, based on Embodiment 1, the adjustment mechanism 4 includes a cylinder 41, which is fixedly connected to the back end of the load-bearing plate 1. A slider 42 is fixedly connected to the front of the cylinder 41, and a fixing plate 43 is fixedly connected to the top of the slider 42. A bottom mold 44 is provided on the top of the fixing plate 43, and a bolt 45 is threadedly connected inside the bottom mold 44. An inner mold 6 is provided on the top of the bottom mold 44.

[0040] Furthermore, a moving groove corresponding to the movement trajectory of the slider 42 is provided on the inner side of the load-bearing plate 1, and the slider 42 is slidably connected to the inside of the moving groove. By moving the slider 42 inside the load-bearing plate 1, the slider 42 can slide inside the load-bearing plate 1, making the slider 42 more stable during movement.

[0041] Furthermore, the inner side of the fixing plate 43 is provided with a threaded hole corresponding to the position of the bolt 45, and the bolt 45 is threaded into the inner side of the threaded hole. The bottom mold 44 can be installed on the top of the fixing plate 43 by means of the bolt 45.

[0042] Furthermore, the bottom mold 44 has a sealing groove inside that corresponds to the position of the outer mold 2, and the bottom of the outer mold 2 fits into the bottom of the sealing groove. Through the sealing groove, the outer mold 2 can be inserted into the bottom mold, making the outer mold 2 more tightly placed on top of the bottom mold 44.

[0043] Furthermore, the bottom mold 44 has a fixing hole inside that corresponds to the position of the insert rod 5, and the insert rod 5 is inserted into the inside of the fixing hole. Through the fixing hole, the insert rod 5 can be inserted into the bottom mold 44, thus limiting the position of the insert rod 5 and the outer mold 2.

[0044] In actual operation, when this device is used, first place the bottom mold 44 on top of the fixed plate 43, and install the bottom mold 44 on top of the fixed plate 43 with bolts 45. Place the inner mold 6 on the top front of the load-bearing plate 1. Open the hydraulic cylinder 35 through the PLC controller, so that the hydraulic cylinder 35 drives the support 302 and the rotating plate 32 to move downward through the lifting plate 37, so that the arc-shaped clamping plate 31 moves to the outside of the inner mold 6. Open the drive motor 38 through the PLC controller, so that the drive motor 38 drives the threaded plate 39 to move through the bidirectional threaded rod 301. The threaded plate 39 moves the arc-shaped clamping plate 31, which clamps the inner mold 6. The PLC controller opens the hydraulic cylinder 35, which moves the lifting plate 37 and the clamped inner mold 6 upward. The PLC controller opens the air cylinder 41, which pushes the slider 42 and the fixing plate 43 to move forward, so that the fixing plate 43 moves to the bottom of the inner mold 6. The PLC controller opens the hydraulic cylinder 35, which moves the inner mold 6 downward, so that the inner mold 6 can be placed on the top of the bottom mold 44.

[0045] When the outer mold 2 needs to be installed, after the outer mold 2 is clamped by the arc-shaped clamping plate 31, the servo motor 34 is turned on by the PLC controller, so that the servo motor 34 drives the rotating plate 32 to rotate through the rotating shaft 303. The rotating plate 32 can drive the clamped outer mold 2 to rotate, so that the insertion rod 5 inside the outer mold 2 can correspond to the hole opened inside the bottom mold 44, so that the outer mold 2 can be stably inserted into the top of the bottom mold 44 and make close contact with the bottom mold 44, effectively preventing grout leakage during concrete pouring.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A precast concrete manhole casting formwork, comprising a load-bearing plate (1), characterized in that: The load-bearing plate (1) is provided with an installation mechanism (3) on the top front, an outer mold (2) is provided on the top of the load-bearing plate (1), an adjustment mechanism (4) is provided on the back end of the load-bearing plate (1), an inner mold (6) is provided on the top of the adjustment mechanism (4), and a plug rod (5) is fixedly connected to the inner side of the outer mold (2). The installation mechanism (3) includes a support frame (33), which is fixedly connected to the top front of the load-bearing plate (1). A hydraulic cylinder (35) is fixedly connected to the top of the support frame (33), and a fixing frame (36) is fixedly connected to the bottom of the hydraulic cylinder (35). A lifting plate (37) is fixedly connected to the bottom of the fixing frame (36), and a servo motor (34) is fixedly connected to the top of the lifting plate (37). A rotating shaft (303) is fixedly connected to the bottom of the servo motor (34). 3) A rotating plate (32) is fixedly connected to the bottom. A support member (302) is fixedly connected to the top of the rotating plate (32). A bidirectional threaded rod (301) is rotatably connected to the inner side of the rotating plate (32). A drive motor (38) is fixedly connected to the right side of the bidirectional threaded rod (301). The drive motor (38) is fixedly connected to the right side of the rotating plate (32). A threaded plate (39) is threadedly connected to the outer side of the bidirectional threaded rod (301). An arc-shaped clamping plate (31) is fixedly connected to the bottom of the threaded plate (39).

2. The precast assembled concrete inspection well casting formwork according to claim 1, characterized in that: The inner side of the lifting plate (37) is provided with a groove corresponding to the movement trajectory of the support member (302), and the support member (302) is slidably connected inside the groove.

3. The precast assembled concrete inspection well casting formwork according to claim 1, characterized in that: The inner side of the rotating plate (32) is provided with a limiting groove corresponding to the movement trajectory of the threaded plate (39), and the threaded plate (39) is slidably connected inside the limiting groove.

4. The precast assembled concrete inspection well casting formwork according to claim 1, characterized in that: The inner side of the support frame (33) is provided with a sliding groove corresponding to the movement trajectory of the lifting plate (37), and the lifting plate (37) is slidably connected inside the sliding groove.

5. A precast assembled concrete inspection well casting formwork according to claim 1, characterized in that: The lifting plate (37) has a circular hole on its inner side that corresponds to the position of the rotating shaft (303), and the rotating shaft (303) is rotatably connected to the inner side of the circular hole.

6. The precast assembled concrete inspection well casting formwork according to claim 1, characterized in that: The adjustment mechanism (4) includes a cylinder (41), which is fixedly connected to the back end of the load-bearing plate (1). A slider (42) is fixedly connected to the front of the cylinder (41). A fixing plate (43) is fixedly connected to the top of the slider (42). A bottom mold (44) is provided on the top of the fixing plate (43). A bolt (45) is threaded inside the bottom mold (44). An inner mold (6) is provided on the top of the bottom mold (44).

7. A precast concrete manhole casting formwork according to claim 6, characterized in that: The inner side of the load-bearing plate (1) is provided with a moving groove corresponding to the movement trajectory of the slider (42), and the slider (42) is slidably connected inside the moving groove.

8. A precast assembled concrete inspection well casting formwork according to claim 6, characterized in that: The fixing plate (43) has a threaded hole on its inner side that corresponds to the position of the bolt (45), and the bolt (45) is threadedly connected to the inner side of the threaded hole.

9. A precast concrete manhole casting formwork according to claim 6, characterized in that: The bottom mold (44) has a sealing groove inside that corresponds to the position of the outer mold (2), and the bottom of the outer mold (2) fits into the bottom of the sealing groove.

10. A precast assembled concrete inspection well casting formwork according to claim 6, characterized in that: The bottom mold (44) has a fixing hole inside that corresponds to the position of the insert rod (5), and the insert rod (5) is inserted into the inside of the fixing hole.